Carrier 40qnc018243 Manual
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40QNC018-036 CoolingOnly 40QNQ018-036 HeatPump Duct-FreeFanCoilUnits Installation,Start-Upand ServiceInstructions CONTENTS Page SAFETYCONSIDERATIONS......................1 GENERAL........................................l INSTALLATION................................1-13 Step1--CompletePre-lnstallationChecks......l iUNPACKUNITS iINSPECTSHIPMENT fCONSIDERSYSTEMREQUIREMENTS Step2--MountUnit.............................5 Step3--CompleteRefrigerantPiping Connections...................................5 iREARPIPING iSIDEORBOTTOMPIPING iROUTINGTHEDRAINHOSEANDREFRIGERANT PIPING iINSTALLINGTHEINDOORUNITBODYTOTHE WALLHANGINGBRACKET iOUTDOORUNITS iMAKEPIPINGSWEATCONNECTIONS iAIRPURGINGANDLEAKTEST Step4--MakeElectricalConnections...........8 START-UP.......................................13 SERVICE........................................14 TROUBLESHOOTING..........................14,15 SAFETYCONSIDERATIONS Installingandservicingair-conditioningequipmentcanbe hazardousduetosystempressureandelectricalcomponents. Onlytrainedandqualifiedservicepersonnelshouldinstallor serviceair-conditioningequipment. Untrainedpersonnelcanperformbasicmaintenance,such ascleaningandreplacingfilters.Allotheroperationsshouldbe pertbnnedbytrainedservicepersonnel.Whenworkingonair conditioningequipment,observesafetyprecautionsinlitera- ture,tags,andlabelsattachedtounit. Followallsafetycodes.Wearsafetyglassesandwork gloves.Usequenchingclothforbrazingoperations.Havefire extinmlisheravailable.Readtheseinstructionsthom,Lghly. ConsultlocalbuildingcodesandtheNationalElectricalCode (NEC)forspecialinstallationrequirements. Beforeinstallingorservicingsystem,alwaysturnoffmain powertosystem.Theremaybemorethanonedisconnect switch.Turnoffaccessoryheaterpowerifapplicable.Elec- tricalshockcancauseseriouspersonalinjury. GENERAL ThissystemusesR-410A,whichMshigherpressuresthan R-22andotherrefiigerants.Nootherrefrigerantmaybe usedinthissystem.AllequipmentmustbedesiNledto handleR-410Aretiigerant.Ifunsureaboutequipment,con- sulttheequipmentmanufacturer. Theseinstructionscovertheinstallation,start-upand serviceofcoolingonlyandheatpumpduct-fieesystems. INSTALLATION Step1--CompletePre-lnstallationChecks UNPACKUNITS(SeeFig.1)6Movetheunittofinalloca- tion.Relnoveunitfiomcarton,beingcarefulnottodamage servicevalvesandmiltes.SeeTable1Atbrinstallationmateri- alsincludedinshipmentandseeTable1Bforfield-supplied materialsneededtocompletetheinstallation. Fig.1--40QNC,QNQUnits Manufacturerreservestherighttodiscontinue,orchangeatanytime,specificationsordesignswithoutnoticeandwithoutincurringobligations. CatalogNo.02-40QN0001-SIPrintedinU,S.A.Form40QN-SSIPg13-06Replaces:New
Table1A--InstallationMaterials--IncludedInShipment WallHangingBracket Screws,4xL10 Screws,5xL25 WirelessRemoteControl MountingBracket DESCRIPTIONQTYUSAGE 5/14 Forindoorunitinstallation. Foraffixingunitandhangingbracket. Forwallhangingbracketinstallation. Forwirelessremotecontrolmountingbracketinstallation. Forwirelessremotecontrolinstallation. 40QNC01824,40QNQ018,024:5 40QNC,QNQ030,036:14 Table1B--InstallationMaterials--Field-Supplied NAMESPECIFICATIONS Liquidline:3/8in.(40QNC,QNQ018-036) MixedPhaseline:5/8in.(40QNC01824and40QNQ018,024),3/4in.(40QNC,QNQ030,036) PVCFilm 5/8in.(40QNC01824and40QNQ018,024)3/4in.(40QNC,QNQ030,036) AWG14orhigher CableType:AWG14syntheticrubberinsulationwithNeoprenecoating,accordingtoNEC codes. ConnectionPipe(nominalcapacity) WallSleeve WallCap FinishingTape FasteningTape PipeInsulation DrainHose SealerPutty PowerSupplyCable ElectricalConnectingCableBetween IndoorandOutdoorUnit LEGEND AWG--AmericanWireGauge NEC--NationalElectricalCode
INSPECTSHIPMENT6Fileaclaimwiththeshipping companyifshipmentisdmnagedorincomplete.Checktheunit nameplatetoensureunitmatchesthejobrequirelnents. CONSIDERSYSTEMREQUIREMENTSdConsultlocal buildingcodesandNECtbrspecialinstallationrequirelnents. Useonlydesignatedindoorunitswithoutdoorunits.See Tables2and3. Table2--MatchingIndoorUnitstoOutdoorUnits OUTDOORUNIT 38HDF018 38HDF024 38HDF030 38HDF036 38QRFO18 38QRF024 38QRF030 38QRF036 COOLINGONLYOR HEATPUMP CoolingOnly CoolingOnly CoolingOnly CoolingOnly HeatPump HeatPump HeatPump HeatPump INDOORUNIT 40QNC01824 40QNC01824 40QNC030 40QNC036 40QNQ018 40QNQ024 40QNQ030 40QNQ036 SeeFig.2forunitdimensions.Allowsufficientspacefor airflowcleaxance,wiring,reli-igerantpiping,midservicing units.SeeFig.3. Avoidmountingtheunitinareasthatare: Yexposedtodirectsunlight ftooclosetoheatsomces ftooclosetohumidconditions flocatedinanareawithoilyambientconditions. =A f 40QNC,QNQ Fig.2--UnitDimensions 40QNC,QNQ40QNC,QNQ 018-024030,036 DIMENSIONSDIMENSIONS (in.)(in.) A42.557.5 B11.613.4 C7.99.5 ITIIR. 4in. rain. 80in. rain. f rain. --_,,3 \ m 40QNC,QNQUNITS Fig.3--UnitClearances
Table3--PhysicalData 018024030036 18,00024,00030,00036,000 31315151 5.4/5.27.9/7.98.8/9.213.0/12.8 R-410A AccuratorPistonatOutdoorUnit AccuratorPistonatOutdoorUnit 6.0I6.3I7.4I10.6 1335/6451335/6451030/7301200/900 1120/5251120/525930/6301050/750 1000/4601000/460830/530900/600 64647474 1...4.0x33.71...4.0x33.72...4.2x23.52...4.2x23.5 3.03.04.94.9 2222 16/1616/2018/1818/18 5599 2...12.5x16.112,..12,5x16.113..,17.3x16.113..,17.3x16.1 ManualIManualIAutomaticIAutomatic AutomaticAutomaticAutomaticAutomatic SYSTEMSIZE NOMINALCAPACITY(Btuh) OPERATINGWEIGHT(Ib) MOISTUREREMOVALRATE (Pints/hr)(40QNC/QNQ) REFRIGERANT Type ControlDevice(Cooling) ControlDevice(Heating) FactoryCharge(Ib)* INDOORFAN Rpm/Cfm(High) Rpm/Cfm(Med) Rpm/Cfm(Low) MotorWatts BlowersQuantity...Size INDOORCOIL FaceArea(sqft) No.Rows FPI(40QNC/QNQ) Circuits FILTERS Quantity...Size(in.) AIRSWEEP Horizontal Vertical OPERATINGLIMITS Heating(MiniMax) Cooling(MiniMax) CONTROLS RemoteControllerOptions Diagnostics DefrostMethod TimerMode WarmStartFeature TestMode FreezeProtection DehumidificationMode FanMode AutoChangeover AutoRestart ControlVoltage SystemVoltage REFRIGERANTLINES ConnectionType MixedPhaseLine(in.)OD VaporLine(in.)OD MaxLength(ft) MaxLift(Fancoilabove)(ft) MaxDrop(Fancoilbelow)(ft) CONDENSATEDRAIN Size(in.) LEGEND db--drybulb FPI--FinsPerInch ID--InternalDiameter wb--wetbulb --/81Fdb 59Fwb,70Fdb/74Fwb,90Fdb IntegratedMicroprocessor Wireless,CRC,CZM Yes DemandDefrost Yes Yes Yes Yes Yes Yes Yes Yes 24v 208/230 Flare 3/613/613/613/6 5/85/83/43/4 200 60 60 5/80D,7/16IDI5/80D,7/1GIDI3/40D,5/9IDI3/40D,5/9ID *Factorychargeisbasedon25ftofinterconnectingline.
Step2--MountUnit--Beforemountingthe40QNC, QNQunitonthewallwithawalthangingbracket,consider howtheunitwillbeconnectedtothereliigerantpiping.The indoorunitcanbeconnectedinfourways.RefertoFig.4tbr connectionoptions.Whenthepipingisconnectedtopoints1,2 or4,relnovethekalockouteitheratthesideoratthebottomof theunit. TheiMoorunitsaremountedonthewaltwithawallhang- ingbracket.Positionthewallhangingbracketsothatitistlush withthe,a_all.SeeFig.5forserviceclearances.SeeFig.6for waltbracketdimensions. Completethetbllowingwheninstallingthewallhanging bracket: 1.Beforeinstallingthewallhangingbrackettothewall, relnoveittiolntheindoorunitbypushingattheiMicated pressurepointsatthebottomoftheunit. 2.Installthewalthangingbracketinalocationthatisstrong enoughtowithstandtheweightoftheunit. 3.Installthewalthangingbracketsothatitislevel.Usea plumblineifnecessary.SeeFig.5. NOTE:Besurethatthewallhangingbracketislevel.Ifthe wallhangingbracketisnotlevel,waterwiltleaktiomthe indoorunit. 4.Fastenthewallhangingbrackettothewallwith4or morescrewanchorsthioughtheholesneartheouteredge ofthebracket. 5.Installthewallhangingbrackettlushtothewall,and ensurethebracketdoesnotmove. 6.Iftheunitisrelnovedtiomthewallhangingbracketafter installingitonthewalt,relnoveitbypushinguponthe indicatedmarksatthebottolnoftheunitbody. Step3--CompleteRefrigerantPipingCon- nections--Whenrunningthepipingforindoorunitsthe pipingcanbeconnectedasrearpipingoisideoibottoln piping.RefertoFig.4. REARPIPINGdRoutethepipingbehindtheindoorunitso thatthepipingisconcealedbytheunit.Forrearpipinginstalla- tion,drilla21/2in.diameterholeinthewaltatpointAorBin Fig.6.Drilltheholeataslopesothattheoutsideendislower (1/4in.to1/2in.)thantheinsideendtoensureoptimaldrainage. RefertoFig.7.Passthepipethroughthehole. SIDEORBOTTOMPIPINGdRelnovethekalockoutinthe unitandpassthepipingthroughthewall.Thepipeshould slopedownwardandawaytiomtheunittoensureoptimal drainage. 5in.rain. i°:7°i Plumbline 1 _Screw Fig.5--InstallingtheWallBracket 2.1 35.4 2.814.9__5 _.o_° 40QNC01824,40QNQ018,024 4oo,,,e.o,,,oo3o,o3oI, Fig.6--WallBracketDimensions v@ J @ Fig.4--IndoorUnitPipingConfigurations ROUTINGTHEDRAINHOSEANDREFRIGERANT PIPING6Thedrainhoseanddraincapareassembledas showninFig.8inthefactory.Todoright-side(O),right- bottom((2))orright-back(®)pipinginFig.4drawthedrain hosetoright-sidepipingdirection.(Itisnotalwaysnecessary toexchangethelocationofdrainhoseanddraincap.) 1.Tietogetherthereliigerantpiping,thedrainhose,andthe electricalconnectionwire. 2.Routetherefrigerantpipingintherequireddirection,and bendcarefullyavoidingpipedetbnnation. 3.Bindthedrainhoseandtheelectricalconnectionwire togetherwiththsteningtape. 4.Thedrainhoseshouldbeatthebottom.SeeFig.9and10. 5.Forleft-handpiping,titthepipesandthewiringintothe recessatthebackoftheunit.
0Outdoorside DrillatSlope[0oi \1ooo! 0o0o ,...,.,,_A--_.........o O_._.O_t/4oto1/2in.lower Fig.7--PlacementofConnectionPiping Fig.8--LocationofDrainHoseandCap _)@Indoorunitpiping @Connectionwiring @Drainhose Fig.10--LocationofPiping,HoseandWiring OUTDOORUNITS6Outdoorunitsmaybeconnectedto indoorunitsusingfield-suppliedrobingofretiigerantgrade andcondition.SeeTable3tbrcorrectlinesizes.Donotuseless than10ftofinterconnectingrobing. ® @Indoorunitpiping @Left-handpiping @Bindwithfasteningtape @Drainhose @Connectionwire Fig.9--LocationofPiping INSTALLINGTHEINDOORUNITBODYTOTHE WALLHANGINGBRACKET 1.Passthepipesthroughthewaltsleevemidthenhookthe indoorunitbodyontopofthewallhangingbracket. 2.Forleft-handpiping,hangtheunitontopofthewall hmlgingbracketandinclinetheunitusingatootsuchasa screwdriversetbetweenthemiddleareaofthebodymid bottomrightofthewalthangingbracket.Connectingthe pipecanbedonemoreeasilyiftheunitisinclined. 3.Fixthebottompartoftheunittothewalthangingbracket bypushingitcarethltyuntilthetwobrackethooksfitinto themarkedplacesatthebaseoftheunituntilitsnapsinto place.RefertoFg.11. NOTE: fDonotcrushorkinktheindoorpiping.Avoidsharpbends withabendradiusoflessthan4inches. fDonotoverbendthesanepartofthepipelfequently. fDonotremovetheflarenutfiomtheindoorunitpipeuntil thepipingisconnected. DONOTBURYMORETHAN36IN.OFREFRIGER- ANTPIPEINTHEGROUND.Ifanysectionofpipeis buried,theremustbea6-in.verticalrisetothevalve connectionsontheoutdoorunit.Ifmorethanthe recolrnnendedlengthisburied,refiigermltmaymigrateto cooler,buriedsectionduringextendedperiodsofsystem shutdown.Thiscausesreti-igerantsluggingmidcould possiblydaanagethecompressoratstart-up. NOTE:Bothmb:edphaseandvaporrefiigerantlinesmustbe insulated. Ifeitherretiigeranttubingorindoorcoilisexposedtothe annosphere,thesystemmustbeevacuatedfollc_vinggood reli-igerationpractices. Runrefiigeranttubesasdirectlyaspossible,avoiding unnecessaryturnsaaldbends.Suspendrefi-igeranttubessothey donotdamageinsulationonvaportubeanddonottransmit vibrationtostructure.Also,whenpassingretiigermltrobes throu_lawall,sealtheopeningsothatvibrationisnottrans- mittedtostructure.Leavesomeslackinreiiigerantrobes betweenstructuremidoutdoorunittoabsorbvibration. MAKEPIPINGSWEATCONNECTIONS6Removeplas- ticcapstiomliquidandsuctionsen:icevalves.Userefi-igerant gradetubing. Positiontubeenddownwardandcutthetubetotherequest- edlength.Removetheburrswithareamer.SeeFig.12. NOTE:Oilinthecompressorisextremelysusceptibletomois- tureabsorption.Keependsofrobingsealedduringinstallation. Removeflarenutstiomtheunitconnectionsandplacethem ontherobeend.Flaretherobewiththeflaringtool.Theflare endmustnothaveaalyburrsorimperfections.Thelengthofthe flaredwallsmustbeuniibnn.SeeFig.13.
Wall Hanging BracketHook Hole DIMENSION UNITSIZE B 40QNC0182410.6 40QNC03012.2 40QN003612.2 40QNQ01810.6 40QNQ02410.6 40QNQ03012.2 40QNQ03612.2 RetainerRetainer o\f ? Fig.11--WallHangingDetails Fig.12--RemovingBurrs I Lubricatetherobeendandthreadoftheflarefittingwith antitieezeoil.Tightenthefittingseveralturns,thenti_ltenit fullywithtwowrenchesbyapplyingthetighteningtorqueindi- catedinTable4andFig.14. Insufficienttighteningtorquewillcausegasleaks.Over- ti_lteningthefittingswilldamagethetubetlaringand causegasleaks.Equipmentdamageandpersonalinjury mayresult. AIRPURGINGANDLEAKTESTdOnlyuseavacuum pumptopuNeairfiomthepiping.RefertoFig.15. I IMPORTANT:Donotusethesystemcompressorasa[ I vacuulrlpulrlp. I IMPORTANT:Donotusetheunitrefiigerantgastopurge[ theconnectingpipes. I Relnovethecapsfiolnthevalves.Createavacuumwitha vacuulnpumpconnectedtotheselwiceconnectionofthe suctionshut-off(gas),asshown,keepingtheshutoffvalves colnpletelyshutuntila50Pavacuumhasbeenreached. Openthemixedphasevalvefor3seconds,thenquickly shutittocheckforpossibleleaks. Replacecapsandcheckforleaksusingaleakdetector specificforR-410Arefi-igerant. Aftertheleaktest,fullyopenthetbaee-wayvalves. Table4--TighteningTorque VALVESIZEFLARENUT(in.-Ib) 3/8in.372 5/8in.487 3/4in.885 ® @Adjustablewrenchortorquewrench @Outdoorend @Indoorend ® Fig.14--TighteningConnections Fig.13--FlaredWallsareEqual
@Three-wayvalve(mixed-phase)@Flarenut @Needlevalve@Liquidline(smalldiameter) @Valvecap@Mixed-phaseline(largediameter) @Valveneedle@Indoorunit @Allen(hex.head)wrench@Outdoorunit @Two-wayvalve(liquid)@Vacuumpump Fig.15--AirPurging Step4--MakeElectricalConnections Unitcabinetmusthaveanuninterrupted,unbrokenelectri- calmoundtominilnizethepossibilityofpersonalinjuryif anelectricalfaultshouldoccur.Thisgroundmayconsistof electricalwireconnectedtounitgroundlugincontrolcom- partment,orconduitapprovedforelectricalmoundwhen installedinaccordancewithNEC,andlocalelectrical codes.Failuretotbtlowthiswarningcouldresultinthe installerbeingliableforthepersonalinjuryofothers. Unitfailureasaresultofoperationonimproperline voltageorexcessivephaseimbalanceconstitutesabuseand maycausedamagetoelectricalcomponents.Suchopera- tionwouldinvalidateanyapplicableCarrierwarranty. Beforeperformingseiwiceormaintenance,besuremain powerswitchisturnedOFFandindoorblowerandoutdoor tanhavestopped.Failuretodosomayresultinelectrical shockorinjurytiomrotatingtanblades. POWERWIRING(Fig.16-19)dUnitisthctorywiredfor voltageshownonnmneptate.Provideadequate,fuseddiscon- nectswitchwithinsightofunit,readilyaccessible,butoutof rea&ofchildren.Provisiontbrlockingtheswitchopen(oil)is advisabletopreventpowerfiombeingturnedonwhileunitis beingseaTiced.Disconnectswitch,fuses,andfieldwiringmust complywiththeNECandlocalcoderequirelnents.Usecopper wireonlybetweenthedisconnectswitchandunit.Usemini- mum60Cwireforthefieldpowerconnection. Openthefancoilcontrolboxpanelandconnecttheindoor andoutdoorunits.Connectthewiresthroughtheterminalsas shownontheunitlabeldiagamandinFig.16-19andTable5. UnitmustbegrouMed.
I__._I I|z_I i I YELYEL STEPMOTORDRIVE 2 l I.R.REMOTE_DISPLAY il 23 so7 I 0 THERMISTOREQUIVALENCE TEMPERATURERES]STANCE °F°Co 8535B,500 722211,400 32032,500 ALLTHERMISTORSAREIDENTICAL i °Yo N LEDBOARD]RCONJlO _]X,MODULAR_A_ CONTROL1PCB 24V COMPR TB3 TOUNITD[5CONNECT EQUIP.GND LEGEND _GRN/YEL TERMINAL[MARKED) 0TERMINAL[UNMARKED) _PLICE TERMINALBLOCK FACTORYWIRING FIELDCONTROLWIRING FIELDPOWERWIRING ACCESSORYOR OPTIONALWIRING IPCBMAINCONTROLPRINTED CIRCUITBOARD STMLOUVERSTEPPERMOTOR TPTESTPOINT TRANTRANSFORMER 400NC01824HIGHWALL 38HDFOUTDOORCONDENSER YELBLK I _BLK_ OFR TRAN _OUTDOOR BLK_2__UNIT DISCONNECT i E_ E_ ED BLU_TOHIGHWALLY W/PNK TOHIGHWALLR TB__2L Fig.16--40QNC01824Matchedwith38HDFTypicalWiringSchematic Jl J
Im YELYEL CONTACTOR CAPCAPACITOR CHCRANKCASEHEATER COMPCOMPRESSOR CHSCRANKCASEHEATERSWITCH OFTDEFROSTTHERMOSTAT FCFANCAPACITOR EQUIPGND.EQUIPMENTGROUND HPSHIGHPRESSURESWITCH IDFMINDOORFANMOTOR LLPSLIQUIDLOWPRESSURESWITCH OASOUTDOORAIRSENSOR OFMOUTDOORFANMOTOR OFROUTDOORFANRELAY OLOVERLOAD IPCBMAINCONTROL PRINTEDCIRCUITBOARD RVSREVERSINGVALVESDLENOIO 5TMLOUVERSTEPPERMOTOR TPTESTPOINT TRANTRANSFORMER ,,I_ i z LEGEND TERMINAL(MARKED) 0TERMINAL(UNMARKEO) SPLICE TERMINALBLOCK FACTORYWIR[NG FIELDCONTROLWIRING FIELDPOWERWIRING ACCESSORYOR OPTIONALWIRING LEDBOARD I J STEPMOTORDRIVE I.R.REMOTE_DISPLAY# / 45672E I D [RCOMJlO MODULAR_A_ CONTROLIPCB _GRN/YEL_ 54321EQUIP,GND _mm_ 400N8018024NIGNWALL THERMISTOREQUIVALENCE TEMPERATURERES[STANCE °F°Cu 95355,500 722211,400 32032,SO0 ALLTHERMISTORSAREIDENTICAL lBYINTERNALTHERMALOVERLOADS. 4.TRANSFORMERHASINTERNAL2ATHERMALFUSEON THEPRIMARY£1DE 5.COMPRESSORCRANCKCASEHEATERINSTALLEO ON538QNF030. TBB 38QRFOUTDOORCONDENSER I........_I.OTEs YEL__-LOHCHSyI LvCOMPBLKRED BRN__ AP GR__BLK OFR TRAN _TO OUTDOOR _I,_IUNIT DISCONNECT m _TOHIGHWALLB TOHIGHWALLA O_FTOBLK_TOHIGHWALLDT TOHIGHWALLG BLU_TOHIGHWALLY W/PNK TOHIGHWALLRJ RVS{_]V_]V_]V_sBLK_TOHIGHWALL0 TB_ Fig.17--40QNQ018,024Matchedwith38QRFTypicalWiringSchematic J 10