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Brother Dcp 7020 User Manual

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    							6 - 1
    6
    6
    Troubleshooting 
    Error messages
    As with any sophisticated office product, errors may occur. If this happens, your DCP identifies 
    the problem and displays an error message. The most common error messages are shown below.
    You can correct most problems by yourself. If you need more help, the Brother Solutions Center 
    offers latest FAQs and troubleshooting tips.
    Visit us at http://solutions.brother.com
    .
    Troubleshooting and routine 
    maintenance
    ERROR MESSAGES
    ERROR MESSAGE CAUSE ACTION
    Back Cover OpenThe back cover is not completely 
    closed. Close the back cover of the DCP.
    Change Drum Soon The drum unit is near the end of its life. Use the drum unit until you have a print quality 
    problem; then replace the drum unit with a new one. 
    See Replacing the drum unit (DR-350)  on page 6-22.
    Cooling Down
    Wait for a while The temperature of the drum unit or 
    toner cartridge is too hot. The DCP will 
    pause its current print job and go into 
    cooling down mode. During the cooling 
    down mode, you will hear the cooling 
    fan running while the display on the 
    DCP shows 
    Cooling Down , and 
    Wait for a while .You must wait 20 minutes for it to cool.
    Cover is Open The front cover is not completely 
    closed.  Close the front cover for the drum unit.
    Data Remaining Print data is left in the DCP’s memory. Re-start printing from your computer.
    Print data is left in the DCP’s memory. 
    The USB or Parallel cable was 
    unplugged while the computer was 
    sending the data to the DCP. Press 
    Job Cancel .  The DCP will cancel the job and 
    eject the page that is being printed.
    Try to print again.
    Document Jam The document was not inserted or fed 
    properly or the document scanned from 
    the ADF was too long. See 
    Document jams  on page 6-3.
    See  Using the automatic document feeder (ADF)  on 
    page 1-6.
    Drum Error The drum unit needs to be cleaned. See  Cleaning the drum unit on page 6-12.
    Fail to Warm up The  fuser  unit  is  too  cold. Turn off the DCP’s power switch, and check the DCP’s 
    environment. If it is in a location that is too cold or too 
    hot, try to cool or warm the room by turning on the air 
    conditioner or heater. Or, change the location. Then, 
    turn on the DCP’s power switch.
    Unit is too Hot
    The fuser unit is too hot.
     
    						
    							
    Chapter 6
    6 - 2
    Machine too Hot The inside of the machine is too hot. Make sure you can hear the fan in the DCP spinning 
    and the exhaust outlet isnt blocked by something. 
    If the fan is spinning, remove some obstacles that 
    surround the exhaust outlet, and then leave the DCP 
    for several minutes. 
    If the fan is not spinning, turn off the DCP and then turn 
    it on again. 
    No cartridge The toner cartridge is not installed 
    properly. Reinstall the toner cartridge.
    No Paper Fed The DCP is out of paper or paper is not 
    properly loaded in the paper tray. Refill the paper in the paper tray and then press 
    Start.
    — OR —
    Remove the paper and load it again and then press 
    Start .
    Out of Memory The DCP’s memory is full. (Copy operation in process)
    Press Stop/Exit  and wait until the other operations in 
    process finish and then try again.
    (Printing operation in process)
    Reduce print resolution. (See  Advanced tab in the 
    Software User’s Guide on the CD-ROM.)
    Paper jam Inside The paper is jammed inside the DCP. (See  Paper jams on page 6-4.)
    Paper Jam Rear The paper is jammed in the back of the 
    DCP. (See 
    Paper jams  on page 6-4.)
    Paper Jam Tray The paper is jammed in the paper tray 
    of the DCP. (See 
    Paper jams  on page 6-4.)
    Scanner Locked The scanner needs to be reset. Turn off the DCP and then turn it on again.
    Toner Life End The toner cartridge and drum unit 
    assembly are not installed.
    —OR —
    Toner is used up and printing is not 
    possible. Re-install the toner cartridge and drum unit assembly.
    —
    OR —
    Replace the toner cartridge with a new one. (See 
    Replacing the toner cartridge (TN-350)  on page 6-19.)
    Toner Low The toner cartridge is near the end of its 
    life and the toner will soon run out. Order a new toner cartridge now.
    Unable to Init.
    (Initialize)
    Unable to Print
    Unable to Scan The DCP has a  mechanical  problem. Turn off the DCP’s power switch, and then on again, If 
    the error message continues, leave the DCP for 
    several minutes and try it again.
    ERROR MESSAGES
    ERROR MESSAGE CAUSE ACTION
     
    						
    							
    Troubleshooting and routine maintenance6 - 3
    6
    Document jams 
    If the document is jammed, follow the steps 
    below.
    Document is jammed in the top of the 
    ADF unit
    1Take out any paper from the ADF that is 
    not jammed.
    2Open the ADF cover.
    3Pull the jammed document out to the 
    left.
    4Close the ADF cover.
    5Press Stop/Exit .
    Document is jammed under the 
    document cover
    1Take out any paper from the ADF that is 
    not jammed.
    2Lift the document cover.
    3Pull the jammed document out to the 
    right.
    4Close the document cover.
    5Press Stop/Exit .
    Document is jammed at the output 
    tray
    1Pull the jammed document out to the 
    right.
    2Press Stop/Exit .
     
    						
    							
    Chapter 6
    6 - 4
    Paper jams
    To clear paper jams, please follow the steps 
    in this section.
    Paper is jammed inside the DCP
    1Pull the paper tray completely out of the 
    DCP.
    2Pull the jammed paper up and out of the 
    paper tray opening.
    3Open the front cover. 
    4Pull out the drum unit and toner 
    cartridge assembly. The jammed paper 
    may be pulled out with the toner 
    cartridge and drum unit assembly, or 
    this may release the paper so you can 
    pull it up and out of the paper tray 
    opening.
    5If you can not remove the drum unit and 
    toner cartridge assembly easily, do not 
    use extra force. Instead, lift the scanner 
    cover and use both hands to carefully 
    pull the jammed paper up and out of the 
    output tray opening.
    WARNING
    After you have just used the DCP, some 
    parts inside the machine are extremely 
    hot. When you open the front cover or 
    back cover of the DCP, never touch the 
    shaded parts shown in the following 
    diagram.
     
    						
    							
    Troubleshooting and routine maintenance6 - 5
    6
    6Put the drum unit and toner cartridge 
    assembly back in the DCP.
    7Close the front cover.
    8Put the paper tray in the DCP.
    Paper is jammed at back of the DCP
    1Open the front cover.
    2Pull out the drum unit and toner 
    cartridge assembly.
    3Open the back cover. 
    CAUTION
    To prevent damage to the DCP caused by 
    static electricity, do not touch the 
    electrodes shown in the following diagram.
     
    						
    							
    Chapter 6
    6 - 6
    4Pull the tab toward you to open the rear 
    chute cover. 
    5Pull the jammed paper out of the fuser 
    unit. If the jammed paper cannot be 
    pulled out easily, push down on the blue 
    tab with one hand as you gently pull out 
    the paper with the other hand.
    6Close the back cover.
    7Put the drum unit and toner cartridge 
    assembly back into the DCP.
    8Close the front cover.
     
    						
    							
    Troubleshooting and routine maintenance6 - 7
    6
    Paper is jammed inside the drum unit 
    and toner cartridge assembly
    1Open the front cover.
    2Pull out the drum unit and toner 
    cartridge assembly. 
    3Hold down the lock lever on the left and 
    pull the toner cartridge out of the drum 
    unit.
    Take out the jammed paper if there is 
    any inside the drum unit.
    4Put the toner cartridge back into the 
    drum unit until you hear it lock into place. 
    If you put it in properly, the lock lever will 
    lift automatically.
    5Put the drum unit and toner cartridge 
    assembly back in the DCP.
    6Close the front cover.
     
    						
    							
    Chapter 6
    6 - 8
    If you are having difficulty with your DCP
    If you think there is a problem with your DCP, check the chart below and follow the troubleshooting 
    tips.
    The Brother Solutions Center offers the latest FAQs and troubleshooting tips.
    Visit us at http://solutions.brother.com
    .
    DIFFICULTYSUGGESTIONS 
    Printing Difficulties
    Poor print quality See  Improving the print quality on page 6-11.
    Vertical black lines. Sometimes you may see vertical streaks/black lines on the printed pages. The  drum unit’s primary corona wire may be dirty. Clean your primary corona wire 
    (See Cleaning the corona wire  on page 6-19). 
    Copy Quality Difficulties
    Vertical black streaks or black spots 
    appear in copies. Sometimes you may see vertical streaks on your copies. Either the scanner or the 
    drum unit’s primary corona wire is dirty. Clean them both. 
    (See 
    Cleaning the scanner glass  on page 6-17 and Cleaning the corona wire  on 
    page 6-19.)
    Printer Difficulties 
    The DCP does not print. Please make sure:  The DCP is plugged in and the power switch is turned on.
    —OR —
     The toner cartridge and drum unit are installed properly. (See  Replacing the 
    drum unit (DR-350)  on page 6-22.)
    — OR —
     The interface cable is securely connected between the DCP and computer.  (See the Quick Setup Guide.) 
    — OR —
     Check to see if LCD is showing an error message. (See  Error messages on 
    page 6-1.)
    — OR —
     DCP is online. Click  Start and then  Printer and Faxes . Select the ‘Brother 
    DCP-7020’ and right-click. Make sure that “Use Printer Offline” is unchecked.
    The DCP prints unexpectedly or it 
    prints garbage. Turn off the DCP’s power switch and then turn it on again. Check the primary 
    settings in your application software to make sure it is set up to work with your 
    DCP.
    The DCP prints first couple of 
    pages correctly, then some pages 
    have text missing. Your computer is not recognizing the DCP’s input buffer full signal. Please make 
    sure you connect the DCP cable correctly. (See the Quick Setup Guide.)
    The DCP cannot print full pages of 
    a document. 
    Out of Memory  message occurs. Reduce the printing resolution. (See 
    Advanced tab in the Software User’s Guide 
    on the CD-ROM.)
    Reduce the complexity of your document and try again. Reduce the graphic quality 
    or the number of font sizes within your application software.
    My headers or footers appear when 
    I view my document on the screen 
    but do not appear when I print 
    them. Your DCP can print 62 lines per page. The top two lines and bottom two lines are 
    a restricted area that will not accept print. Adjust the top and bottom margins in 
    your document to allow for this.
     
    						
    							
    Troubleshooting and routine maintenance6 - 9
    6
    Scanning Difficulties
    TWAIN errors appear while 
    scanning.Make sure the Brother TWAIN driver is selected as the primary source. In 
    PaperPort
    ®, click Scan in the File menu and select the Brother TWAIN driver.
    Software Difficulties
    Cannot install software or print. Run the  Repair MFL-Pro Suite program on the CD-ROM. This program will repair 
    and reinstall the software.
    Cannot perform ‘2 in 1 or 4 in 1’ 
    printing. Check that the paper size setting in the application and in the printer driver are the 
    same.
    Cannot print when using Adobe 
    Illustrator. Try to reduce the print resolution. (See 
    Advanced tab in the Software User’s Guide 
    on the CD-ROM.)
    When using ATM fonts, some 
    characters are missing or some 
    characters are printed in their 
    place. If you are using Windows
    ® 98/98SE/Me, select ‘Printer Settings’ from the ‘Start’ 
    menu. Select the properties of the ‘Brother DCP-7020’. Click ‘Spool Setting’ on the 
    ‘Details’ tab. Select ‘RAW’ from ‘Spool Data Format’.
    ‘Unable to write to LPT1’ or ‘LPT1 
    already in use’ Error Message 
    appears.  1. Make sure the DCP is on (plugged into the AC power outlet and the power 
    switch turned on) and that it is connected directly to the computer using the 
    IEEE-1284 bi-directional parallel cable. The cable must not go through another 
    peripheral device (such as a Zip Drive, External CD-ROM Drive, or Switch box).
    2. Make sure the DCP is not displaying an error message on the LCD Display.
    3. Make sure no other device drivers, which also communicate through the  parallel port, are running automatically when you boot up the computer (such 
    as, drivers for Zip Drives, External CD-ROM Drive, etc.) Suggested areas to 
    check: ( Load=, Run=command lines in the win.ini file or the Setup Group )
    4. Check with your computer manufacturer to confirm that the computer’s parallel  port settings in the BIOS are set to support a bi-directional DCP; i.e. (Parallel 
    Port Mode – ECP)
    ‘MFC is Busy’ Error Message 
    appears.
    DIFFICULTYSUGGESTIONS 
     
    						
    							
    Chapter 6
    6 - 10
    Paper Handling Difficulties
    The DCP does not load paper. The 
    LCD shows  No Paper Fed  or 
    Paper Jam . If there is no paper, load a new stack of paper into the paper tray. If there is paper 
    in the paper tray, make sure it is straight. If the paper is curled, you should 
    straighten it. Sometimes it is helpful to remove the paper, turn the stack over and 
    put it back into the paper tray. Reduce the amount of paper in the paper tray, and 
    then try again. Check that the manual feed mode is not selected in the printer 
    driver. If the LCD shows 
    Paper Jam and you still have a problem, see  Paper jams 
    on page 6-4.
    The DCP does not feed paper from 
    the manual feed slot. Reinsert the paper firmly, load one sheet at a time. Make sure that manual feed 
    mode is selected in the printer driver.
    How  can  I  load  envelopes? You can load envelopes from the manual feed slot. Your application software must  be set up to print the envelope size you are using. This is usually done in the Page 
    Setup or Document Setup menu of your software. Please refer to the manual 
    provided with your software application. 
    What paper can I use? You can use plain paper, recycled paper, envelopes, transparencies and labels  that are made for laser machines. (For information on paper you can use, see 
    About paper on page 1-8.)
    How can I clear paper jams? See  Paper jams on page 6-4.
    Print Quality Difficulties
    Printed pages are curled. Low quality thin or thick paper can cause this problem. Make sure you select the  Paper Type that suits the media type you use. (See  About paper on page 1-8.)
    Printed pages are smeared. The Paper Type setting may be incorrect for the type of print media you are  using—OR—The print media may be too thick or have a rough surface. 
    (See  About paper  on page 1-8 and  Basic tab in the Software User’s Guide on the 
    CD-ROM.)
    Printouts  are too light. If your DCP is not connected to a computer, turn off Toner Save mode in the DCP  itself. (See Toner Save  on page 2-2.)
    Set Toner Save mode to off in the Advanced tab in the printer driver. 
    (See  Advanced tab  in the Software User’s Guide on the CD-ROM.)
    If the printout is a copy, adjust the contrast. (See  Adjusting contrast on page 3-8.)
    DIFFICULTYSUGGESTIONS 
     
    						
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