Bose 3-2-1 Service Manual
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Page 11
11 Preliminary 4. DVD Drive Replacement 4.1 Install the two Phillips-head screws (6) that were removed in step 3.5. These screws should be installed into the two threaded holes located on the underside of the drive (5) near the front. These screws will protrude from the chassis of the drive and are used to help align the drive with the console casting (14). 4.2 On the rear of the DVD drive, plug in the ATAPI (8) cable and power (7) cables. Be sure that the strain relief on the ATAPI cable is on the end...
Page 12
12 Preliminary Note: To assure correct clamping, you should use a new DVD clamp when installing the DVD drive into the console. 4.8 Align the clamp (3) over the DVD drive (5) and with the ears of the casting (14). Press down firmly on the clamp until it snaps into place on the casting. 4.9 Place the drawer opening in the bezel sub assembly (27) over the DVD drive drawer, allowing the drawer to extend through the opening. Align the slots in the DVD drawer bezel (28) with the DVD drawer. Slide the DVD...
Page 13
13 Preliminary 6.5 Align the I/O panel (19) with the connec- tors on the main PCB. Press the I/O panel in place on the console base (21). It should snap in place and be flush with the base all around its perimeter. 6.6 Perform procedure 4. 7. LCD Display PCB Removal 7.1 Perform procedure 3. 7.2 On the main PCB (20), unplug the ribbon cable at connector J6500. This cable runs to the LCD display PCB (26). Peel off the foil ground strap (25) located directly under the ribbon cable. This foil strap provides...
Page 14
14 Preliminary Disassembly/Assembly Procedures (continued) Array Procedures (continued): 1.2 Place the array on its back on a bench. Use your thumb to press down on the array grille just where at the top of the curve. At the same time, use the screwdriver to pry the end of the grille off of the array housing. It should come free of the housing. Repeat this step at the other end of the grille. Lift the grille off the housing. 2. Grille Replacement 2.1 Align the grille so that the Bose ® logo is facing...
Page 15
15 Preliminary 4.4 Apply a 250 mV, 1 kHz signal to the analog input of the SPDIF converter. 4.5 On the console, select the VIDEO 1 source. 4.6 Measure the output level at the line outputs on the console rear panel. It should be 250 mVrms + 10%. 5. Video Tests 5.1 Connect the video generator to the COMPOSITE VIDEO INPUT only. 5.2 Connect the video monitor to the COM- POSITE VIDEO OUTPUT. 5.3 Set the video generator to display a test pattern. 5.4 On the console, select the VIDEO 1...
Page 16
16 Preliminary Figure 2. Laser voltage test points Figure 3. Laser current rating label 8.3 Insert the ABEX TCD-714R test disc into the console CD/DVD tray. Play the defect tracking (eccentric disc) track. Verify that the disc plays properly. The nominal is a 280 um defect, 210 um limit. 8.4 Insert the ABEX TCD-732R test disc into the console CD/DVD tray. Play the defect tracking (warped disc) track. Verify that the disc plays properly. The nominal is a 1.0 mm defect, 0.7 mm limit. 8.5 Insert the...
Page 17
17 Preliminary 3-2-1 Console Tuner Adjustments/ Measurements The following tests can be performed without the use Of An IBM compatible PC Set up the device under test (console) as shown in the diagram below. Figure 4. AM Loop Antenna Test Setup AM Adjustments For all AM alignments and tests plug the AM antenna, part number 199824-002, into the console and position it at least 2 feet away from the unit. Configure the AM antenna, a standard test loop and RF generator as shown below to...
Page 18
18 Preliminary To find the required setting in dBuV emf from a given dBf value for an RF generator with a 50 ohm output impedance use the conver- sions given below. Note: For generators with RF level resolution of only 1dB round up. 12. FM Distortion Measurement/Adjustment 12.1 Inject a 98.1MHz RF signal at a level of 65dBf into J2000. 12.2 Tune the console to 98.1MHz. 12.3 Measure the distortion plus noise (THD+N) at the tape output. If it is less than or equal to 0.50%, verify that the...
Page 19
19 Preliminary Note: If you receive an error response on the computer screen, enter the TUAM com- mand to ensure the correct mode is selected and re-enter the command in 15.2. To verify the AM tuning frequency enter the TUGF command to get the presently tuned frequency. The response on the computer screen should be “1500“ followed by an “ACK>” 15.4 Adjust the red slug of T2004 for maxi- mum audio output. Verify that the level is greater than 40 mVrms. 15.5 Inject a 600kHz RF signal at a...
Page 20
20 Preliminary 17.4 Enter the command TUIF into the computer. The unit will then go through an algorithm that determines the optimum offset for the local oscillator (L.O.) setting to ac- count for filter variances in the IF strip. This offset is then stored in the EEPROM. Enter the command TUGI to see the stored offset; the response on the computer should be as follows: “TUGI X >” followed by an “ACK>” (where X is the stored offset). The actual frequency offset of the L.O. is this...
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