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Bose 3-2-1 Service Manual

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    							11
    Preliminary
    4. DVD Drive Replacement
    4.1 Install the two Phillips-head screws (6)
    that were removed in step 3.5. These screws
    should be installed into the two threaded
    holes located on the underside of the drive
    (5) near the front. These screws will protrude
    from the chassis of the drive and are used to
    help align the drive with the console casting
    (14).
    4.2 On the rear of the DVD drive, plug in the
    ATAPI (8) cable and power (7) cables. Be
    sure that the strain relief on the ATAPI cable
    is on the end of the cable that plugs into the
    main PCB (20). Also verify that the mode
    select jumper is in place in the MASTER
    location. Refer to the diagram on the top of
    the DVD drive.
    4.3 In order to make installing the DVD drive
    easier, you should remove the bezel  sub
    assembly (27). Place the console on the
    bench so that the front panel is facing toward
    you. Using a small flat-tip screwdriver, press
    in the tabs that secure the bezel sub assem-
    bly to the console base (21). There are two
    tabs located at the top of the base behind the
    front panel near the LCD display PCB (26)
    ribbon cable and the heatsink (9). There are
    two more inside the opening for the DVD
    drawer. Once you get these released, turn
    the console on its side and release the four
    tabs on the bottom of the console base
    directly behind the bezel sub assembly.
    Place the console back on its feet and place
    the bezel sub assembly face down on a soft
    surface to avoid scratching the lens. Do not
    disconnect the ribbon cable to the LCD
    display  PCB.
    4.4 On the DVD mechanism, use a straight-
    ened paper clip or a small  probe in the
    emergency drawer release hole of the DVD
    mechanism to release the DVD drawer latch.
    This hole is located on the right front of the
    mechanism. Slowly slide the DVD drawer
    partially out of the mechanism.4.5 Before you can install the DVD drive (5),
    you must replace the ATAPI shield (4) on the
    back of it. If you have the formed metal type
    shield, simply slide it in place over the back
    of the drive. If your drive used the folded foil
    type shield, you will need to use a new
    shield, part number 260471-001. To install
    the folded foil shield, perform the following
    steps:
    • With the shield as shown, bend the
      bottom section of the shield 90 degrees
      away from you. Peel off the plastic on this
      section. You should have a rectangular
      section with the adhesive facing down.
    • Align the exposed adhesive section with
      the rear of the casting (14) near the input
      and output jacks. You will place this section
      of the shield on the casting just past the lip
      at the back of the casting. If you place the
      shield on top of this lip the drive will not sit
      flat in the console. One of the tabs of the
      casting should protrude through the small
      rectangular knock-out section of the foil
      shield. Remove the knock-out section and
      discard it.
    • Press the adhesive foil shield section in
      place on the casting, leaving the rest of it
      standing up along the rear of the console
      base (21).
    4.6 Plug the DVD drive cables into their
    corresponding jacks located at the rear of
    the main PCB assembly (20). Route the
    power cable (7) behind the ATAPI cable (8),
    but not under the DVD drive.
    4.7 Place the DVD drive down onto the
    casting inside the console. Make sure that
    it is sitting flat on the casting.
    	
    	 
    
     
    						
    							12
    Preliminary
    Note: To assure correct clamping, you
    should use a new DVD clamp when installing
    the DVD drive into the console.
    4.8 Align the clamp (3) over the DVD drive
    (5) and with the ears of the casting (14).
    Press down firmly on the clamp until it snaps
    into place on the casting.
    4.9 Place the drawer opening in the bezel
    sub assembly (27) over the DVD drive
    drawer, allowing the drawer to extend
    through the opening. Align the slots in the
    DVD drawer bezel (28) with the DVD drawer.
    Slide the DVD drawer bezel down until it
    snaps in place. Be careful to not damage the
    DVD drawer. Snap the bezel sub assembly
    in place on the front of the console base (21).
    4.10 At the rear of the DVD drive, peel the
    protective plastic off of the side and top
    sections of the foil shield. Press the adhesive
    side sections in place, and then press the
    top section in place.
    4.11 Perform procedure 2.
    5. Main PCB Removal
    5.1 Perform procedure 3.
    5.2 Unplug the ribbon cable at J6500 on the
    main PCB (20). This cable runs to the display
    PCB (26).
    5.3 Using a size T-15 Torx head driver,
    remove the nine screws (13) that secure the
    casting (14) and main PCB (20) to the
    console base (21).
    5.4 Use a small flat-tip screwdriver to re-
    lease the clip (12) that secures the amplifier
    output IC to the heatsink (9). Use a small flat-
    tip screwdriver to carefully pry the output IC
    slightly away from the heatsink. Lift the
    casting and heatsink assembly out of the
    chassis.5.5 On the rear of the console base (21),
    unclip the four tabs that secure the I/O panel
    (19) to the base. Pull away and down on the
    top of the I/O panel until it unclips from the
    base. It should come off completely.
    5.6 Carefully lift the front edge of the main
    PCB (20) out of the base. Slide the main
    PCB forward slightly until it clears the jacks
    on the back of the board. Lift the main PCB
    and casting (14) out of the base.
    6. Main PCB Replacement
    6.1 Align the main PCB (20) with the console
    base (21). Angle the main PCB so that the
    jacks will protrude through the opening in the
    rear of the base and set it in place.
    6.2 On the heatsink (9), use a straight-edge
    razor blade to scrape off any thermal phase
    change pad (11) material. Take care to not
    scratch the coating on the heatsink. Clean
    off any residue with alcohol. On the main
    PCB, clean any thermal phase change pad
    residue off of the output IC. apply a small
    amount of thermal compound to the back of
    the output IC.
    6.3 On the main PCB, check to make sure
    that the large thermal pad (16) is in place on
    top of the DVD decoder IC (U3000) and the
    small thermal pad (17) is in place on top of
    the CODEC IC (U4000). Align the casting
    (14) with the console base (21) and slide
    it down over the main PCB. It will slide down
    onto the main PCB slightly away from the
    output IC. Slide the casting over against the
    output IC. Replace the output IC clip (12).
    Make sure to place the clip near the top of
    the output IC.
    6.4 Secure the main PCB and casting to the
    chassis using the nine Torx-head screws
    (13) removed in step 5.3, starting with the
    hole nearest the heatsink, then across to
    the hole near the ribbon cable and then the
    rest. Do not overtighten these screws.
    	
    	 
    
     
    						
    							13
    Preliminary
    6.5 Align the I/O panel (19) with the connec-
    tors on the main PCB. Press the I/O panel in
    place on the console base (21). It should
    snap in place and be flush with the base all
    around its perimeter.
    6.6 Perform procedure 4.
    7. LCD Display PCB Removal
    7.1 Perform procedure 3.
    7.2 On the main PCB (20), unplug the ribbon
    cable at connector J6500. This cable runs
    to the LCD display PCB (26). Peel off the foil
    ground strap (25) located directly under the
    ribbon cable. This foil strap provides a
    common ground between the main PCB and
    the LCD display PCB.
    7.3  Place the console on the bench with the
    front panel facing toward you. Using a small
    flat-tip screwdriver, press in the tabs that
    secure the bezel sub assembly (27) to the
    console base (21). There are two located at
    the top of the base behind the front panel
    near the ribbon cable and the heatsink (9).
    There are two more inside the opening for
    the DVD drawer. Once you get these re-
    leased, turn the console on its side and
    release the four tabs on the bottom of the
    base directly behind the bezel sub assembly.
    Take care not to drop the LCD display PCB.
    It is not secured in the bezel sub assembly.
    7.4 Place the bezel sub assembly face down
    on a soft surface. Take care to not scratch
    the soft plastic lens. Lift the LCD display
    PCB out of the bezel sub assembly. Using a
    small flat-tip screwdriver, flip up the edge of
    the ZIF connector at J2. Unplug the ribbon
    cable. Take care to not plug and unplug this
    cable too many times. It has a carbon coat-
    ing that wears off after just a few removals
    and insertions, ruining the cable.8. Display PCB replacement
    8.1 Using a small flat-tip screwdriver, flip up
    the edge of the J2 ZIF connector on the
    LCD display PCB (26). Slide the bezel sub
    assembly (27) ribbon cable into the J2 ZIF
    connector on the LCD display PCB. The
    carbon traces on the cable should face down
    toward the board. Snap the J2 ZIF connector
    down into place.
    8.2 Align the LCD display PCB with the
    bezel sub assembly so that the LCD display
    is located behind the lens of the bezel sub
    assembly.
    8.3 Align the bezel sub assembly and LCD
    display PCB assembly with the front of the
    console base (21). Feed the LCD display
    PCB ribbon cable and the foil ground strap
    (25) through the small rectangular opening
    at the front of the base. Snap the bezel sub
    assembly and the LCD display PCB in place
    on the front of the base.
    8.4 Secure the foil ground strap to the corner
    of the casting (14) nearest the point it enters
    the chassis. Be sure to press the foil se-
    curely in place. Plug the LCD display PCB
    ribbon cable into the main PCB (20) at
    J6500. The ribbon cable should feed straight
    into the connector with no twist.
    8.5 Perform procedure 2.
      Array Procedures
    1. Grille Removal
    1.1 Wrap some masking tape around the
    shaft of a flat-tip screwdriver approximately
    1/2" back from the end. This is needed to
    protect the plastic housing of the array.
    	
    	 
    
     
    						
    							14
    Preliminary
      Disassembly/Assembly Procedures
      (continued)
    Array Procedures (continued):
    1.2 Place the array on its back on a bench.
    Use your thumb to press down on the array
    grille just where at the top of the curve. At
    the same time, use the screwdriver to pry
    the end of the grille off of the array housing.
    It should come free of the housing. Repeat
    this step at the other end of the grille. Lift the
    grille off the housing.
    2. Grille Replacement
    2.1 Align the grille so that the Bose
    ® logo is
    facing the same direction as the arrows on
    the front of the array housing.
    2.2 Press the grille in place. It should latch
    at each end of the grille to the housing.
      Test Procedures
    Console Procedures
    Equipment required:
    Audio signal generator
    Digital multimeter
    Analog to SPDIF converter
    SPDIF to optical converter
    AM/FM signal generator
    Abex  test  DVD  (TDV-540A)
    Video monitor
    DC power supply
    Video cable
    Optical cable
    Test Setup
    Set up the unit under test as shown in
    Figure x for the following tests.
    1. Button Test
    1.1 Turn on the unit under test (UUT ) using
    the ON/OFF button on the console. Observe
    that the display lights up.
    
    
    
    2. Analog Audio Test
    2.1 Apply a 1 Vrms, 1 kHz signal to the left
    and right VIDEO 1 audio analog inputs.
    2.2 On the console, select the VIDEO 1
    input.
    2.3 Measure the output level at the line
    outputs on the console rear panel. It should
    be 1 Vrms 
    + 10%.
    2.4 Repeat steps 2.1 to 2.3 for the VIDEO 2
    audio analog inputs.
    3. Coaxial Digital Audio Test
    3.1 Connect the audio signal generator to the
    input of the analog to SPDIF converter.
    3.2 Connect the output of the SPDIF con-
    verter to the VIDEO 1 coaxial digital input.
    3.3 Apply a 500 mV, 1 kHz signal to the
    analog input of the SPDIF converter.
    3.4 On the console, select the VIDEO 1
    source.
    3.5 Measure the output level at the line
    outputs on the console rear panel. It should
    be 500 mVrms 
    + 10%.
    3.6 Repeat steps 3.1 to 3.5 for the video 2
    digital coaxial input.
    3.7 Repeat steps 3.1 to 3.5 for the AUX
    digital coaxial input.
    4. Optical Digital Audio Test
    4.1 Connect the audio signal generator to
    the input of the analog to SPDIF converter.
    4.2 Connect the output of the SPDIF con-
    verter to the input of the SPDIF to optical
    conver ter.
    4.3 Connect the output of the optical con-
    verter to the VIDEO 1 optical input. 
    						
    							15
    Preliminary
    
    
    
    4.4 Apply a 250 mV, 1 kHz signal to the
    analog input of the SPDIF converter.
    4.5 On the console, select the VIDEO 1
    source.
    4.6 Measure the output level at the line
    outputs on the console rear panel. It should
    be 250 mVrms 
    + 10%.
    5. Video Tests
    5.1 Connect the video generator to the
    COMPOSITE VIDEO  INPUT  only.
    5.2 Connect the video monitor to the COM-
    POSITE  VIDEO  OUTPUT.
    5.3 Set the video generator to display a test
    pattern.
    5.4 On the console, select the VIDEO 1
    source.
    5.5 Confirm that the test pattern appears on
    the video monitor.
    5.6 Connect the video generator to the S-
    VIDEO input only.
    5.7 Connect the video monitor to the S-
    VIDEO output.
    5.8 Set the video generator to display a test
    pattern.
    5.9 On the console, select the VIDEO 1
    source.
    5.10 Confirm that the test pattern appears on
    the video monitor.
    6. Internal DVD Video Test
    6.1 Load the test DVD into the console.
    6.2 Connect the video monitor to the S-
    VIDEO output of the console.6.3 On the 3-2-1 system remote control,
    press  the  CD/DVD  button  to  star t playback
    of the DVD disc.
    6.4 Verify that video appears on the video
    monitor.
    7. DVD Audio Test
    7.1 Load the test DVD into the console.
    7.2 If necessary, connect the Twiddler
    TM
    arrays to the 9-pin D-sub connector.
    7.3 On the 3-2-1 system remote control,
    press  the  CD/DVD  button  to  star t playback
    of the DVD disc.
    7.4 Verify that the audio plays.
    8. CD Playability Tests
    Test discs required:
    ABEX TCD-714R
    ABEX TCD-721R
    ABEX TCD-725R
    ABEX TCD-732R
    Philips TS4
    8.1 Insert the ABEX TCD-725R test disc
    into the console CD/DVD tray.
    • Play the defect tracking (interruption)
      track. Verify that the track plays properly.
      The nominal is a 1.0 mm defect, 0.8 mm
      limit.
    • Play the defect tracking (black dot) track.
      Verify that the track plays properly. The
      nominal is a 1.0 mm defect, 0.8 mm limit.
    • Play the defect tracking (fingerprint)
      track. Verfiy that the track plays properly.
      The nominal is a 75 um defect, 65 um
      limit.
    8.2 Insert the ABEX TCD-721R test disc
    into the console CD/DVD tray. Play the
    defect  tracking  (scratch)  track. Verify  that
    the disc plays properly. The nominal is a
    1.6 mm defect, 1.0 mm limit. 
    						
    							16
    Preliminary
    Figure 2. Laser voltage test points
    Figure 3. Laser current rating label
    8.3 Insert the ABEX TCD-714R test disc
    into the console CD/DVD tray. Play the
    defect  tracking  (eccentric  disc)  track. Verify
    that the disc plays properly. The nominal is a
    280 um defect, 210 um limit.
    8.4 Insert the ABEX TCD-732R test disc
    into the console CD/DVD tray. Play the
    defect  tracking  (warped  disc)  track. Verify
    that the disc plays properly. The nominal is a
    1.0 mm defect, 0.7 mm limit.
    8.5 Insert the Philips TS4 test disc into the
    console  CD/DVD  tray.  Play  tracks  1  through
    15, verifying that each track cues up within
    the test limits. Nominal is 2 seconds or less,
    limit 3 seconds.
    9. Laser Current Measurement Procedure
    Note: The 3-2-1 system console CD/DVD
    drive uses a separate laser for each me-
    dium, CD or DVD. You will need to perform
    these tests using a CD disc to measure the
    CD laser current and a DVD disc to measure
    the DVD laser current.
    9.1 Remove the console top cover using
    Disassembly/Assembly  procedure  1.
    9.2 Remove the bottom cover of the CD/
    DVD mechanism to allow access to the
    board.
    9.3 Connect the DVD drive to the console
    using the ATAPI and DVD power extender
    cables. This will allow better access to the
    test points while playing the DVD or CD disc.
    9.4 Insert a CD disc into the mechanism tray.
    Start the disc playing so that the timer on the
    display is counting.
    9.5 Measure and record the voltage at the
    point 5V and L5V. Be sure to use the GND
    pad near the 5V and L5V points.
    See Figure 2.
    9.6 Subtract L5V from 5V (5V-L5V) and
    record the laser voltage (LmV).9.7 The measured laser current value should
    be + 20% of the printed current rating on the
    pickup head (PU). PU-.20PU
    						
    							17
    Preliminary
    
    
    
     3-2-1 Console Tuner Adjustments/
    Measurements
    The following tests can be performed without
    the use Of An IBM compatible PC
    Set up the device under test (console) as
    shown in the diagram below.
    Figure 4. AM Loop Antenna Test Setup
    AM Adjustments
    For all AM alignments and tests plug the AM
    antenna, part number 199824-002, into the
    console and position it at least 2 feet away
    from the unit. Configure the AM antenna, a
    standard test loop and RF generator as
    shown below to create the specified field
    strength for each test. Set the AM modulation
    to 30% with a 1kHz signal. Refer to the AM
    Setup procedure below
    10. AM RF Tracking
    10.1 Connect an AC meter to the AUX OUT
    jacks.
    10.2 Inject an 1500kHz RF signal at a level
    of 90 dBuV emf, 30% modulation, 1 kHz
    modulation frequency.10.3 Tune the console to 1500 kHz and
    adjust the red slug (T2004) for maximum
    audio level at the left or right audio output.
    Verify that the level is greater than 30
    mVrms.
    10.4 Change the RF frequency to 600kHz
    and re-tune the console to 600kHz.
    10.5 Adjust the black slug (T2004) for maxi-
    mum level. Verify that the level is greater
    than 30 mVrms.
    10.6 Repeat steps 10.2 to 10.5 until maxi-
    mum audio output is obtained without the
    need for further adjustment.
    11. AM Sensitivity
    11.1 Inject a 1080kHz RF signal at a level of
    74 dBuV emf, 30% modulation, 400 Hz
    modulation frequency.
    11.2 Tune the console to 1080 kHz.
    11.3 Connect a dB meter to the tape output
    jacks and reference it (set to 0dB) to the
    current audio output.
    11.4 Remove the AM modulation and mea-
    sure the tape output. The reading should be
    less than -20dB.
    FM Adjustments
    Note: Unless otherwise noted, set the RF
    generator for 1 kHz, mono modulation, pilot
    off and 75 kHz deviation.
    Power levels for FM testing are given in dBf
    at the antenna input to the unit.
    Typically a test setup will consist of an RF
    generator with a 50 ohm output impedance
    and a 50 ohm to 75 ohm impedance match-
    ing element. The two most commonly used
    impedance matching element are a resistive
    network which has a 5.7dB insertion loss
    and a “lossless” transformer which has a
    0.5dB insertion loss.
    Unit under test
    External AM 
    loop antenna
    AM test 
    loop antenna
    RF signal generator
    24 inches (60cm)
    24 inches (60cm) 
    						
    							18
    Preliminary
    
    
    
    To find the required setting in dBuV emf from
    a given dBf value for an RF generator with a
    50 ohm output impedance use the conver-
    sions given below.
    Note: For generators with RF level resolution
    of only 1dB round up.
    12. FM Distortion Measurement/Adjustment
    12.1 Inject a 98.1MHz RF signal at a level of
    65dBf into J2000.
    12.2 Tune the console to 98.1MHz.
    12.3 Measure the distortion plus noise
    (THD+N) at the tape output. If it is less
    than or equal to 0.50%, verify that the audio
    level is greater than 190 mV. If these are not
    the measurements you have, proceed to
    step 12.4.
    12.4 If the THD+N is greater than 0.55%, or
    the audio level is less than 190 mV, adjust
    T2001 for minimum distortion. Verify that the
    level is greater than 190 mV and the distor-
    tion is less than 0.55%.
    13. FM Sensitivity
    13.1 Inject a 98.1MHz RF signal at a level of
    19 dBf into J2000.
    13.2 Measure the THD+N at the tape output.
    It should be less than or equal to 3%.
    14. FM Stereo Separation
    14.1 Inject a 98.1MHz RF signal set to 1kHz
    left only modulation with 10% pilot modulation
    and 75kHz total deviation at a level 65dBf
    into J2000.14.2 Reference a dB meter to the left tape
    output.
    14.3 Switch the RF signal modulation to right
    only channel.
    14.4 Measure the left tape output. It should
    read -25dB or less.
    Computer Assisted Tuner Test Procedures
    Note: Refer to the computer set up instruc-
    tions in the appendix for proper connection
    to an IBM compatible computer.
    Refer to Figure 4, AM antenna setup dia-
    gram, to achieve the proper field strength
    for the given RF generator setting.
    Some of the commands will automatically
    set the calibration, requiring only an external
    RF signal at the input of the tuner. Other
    commands require the technician to make
    measurements and adjustments.
    Before commencing with the tuner measure-
    ments/alignments enter the command LXOF
    to disable communication between the
    display microprocessor and the system
    microprocessor You should receive an ACK
    (acknowledge) response on the computer’s
    screen. If not then re-try until successful. To
    re-enable communication enter LXON.
    AM Adjustments
    Enter the command TUAM to switch source
    to AM.
    15. AM Alignment
    15.1 Inject an 1500 kHz RF signal at a level
    of 90 dBuV emf.
    15.2 Enter the command TUSF15000 into
    the computer. This will tune the unit to 1500
    kHz.
    15.3 You should receive the response
    “ACK>” (acknowledge) on the computer’s
    screen.
    Using a resistive
    network
    (5.7dB loss)Subtract 1.3dB. eg:
    65dBf => set generator
    to 63.7 dBuV emf
    Using a
    “lossless”
    transformerSubtract 6.5dB eg:
    65dBf => set generator
    to 59.5 dBuV emf 
    						
    							19
    Preliminary
    
    
    
    Note: If you receive an error response on
    the computer screen, enter the TUAM com-
    mand to ensure the correct mode is selected
    and re-enter the command in 15.2.
    To verify the AM tuning frequency enter the
    TUGF command to get the presently tuned
    frequency. The response on the computer
    screen should be  “1500“ followed by an
    “ACK>”
    15.4 Adjust the red slug of T2004 for maxi-
    mum audio output. Verify that the level is
    greater than 40 mVrms.
    15.5 Inject a 600kHz RF signal at a level of
    90 dBuV emf.
    15.6 Enter the command TUSF06000 into the
    computer. This will tune the unit to 600 kHz.
    15.7 You should receive an ACK response
    on the computer screen.
    15.8 Adjust the black slug of T2004 for
    maximum audio output. Verify that the level is
    greater than 40 mVrms.
    15.9 Repeat steps 15.1 through 15.8 until the
    audio level is at a maximum without adjust-
    ment.
    16. AM Stop Level
    16.1 Inject a 1080 kHz RF signal at a level of
    78 dBuV emf, 30% modulation at 1 kHz.
    16.2 Enter the command TUSF10800 into the
    computer. This will tune the unit to 1080 kHz.
    16.3 You should receive an “ACK>” response
    on the computer screen.
    16.4 Enter the command TUAR. The unit will
    then sample the AM S-meter level, and store
    it in the EEPROM as the stop level and
    return an “ACK>” response.16.5 Enter the command TURA to see the
    stored level; the response on the computer
    should be as follows: XX (where XX is the
    stored level in hexadecimal form).
    The current AM S-meter voltage level  =
    5 x (stored level in decimal) / 256
    FM Tuner Tests
    For all FM measurements and adjustments,
    the RF signal is to be connected from the
    signal generator to J2000 via a 50 to 75
    Ohm impedance matching network.
    The input levels are to be as read at the
    input of J2000.
    FM Adjustments
    Enter the command TUFM to switch source
    to FM.
    17. FM IF Centering Adjustment
    17.1 Inject a 98.1MHz, 1 kHz mono modula-
    tion, pilot OFF, 75 kHz deviation RF signal
    (83.0 MHz for Japan) at a level of 50dBf into
    J2000.
    17.2 Enter the command TUSF09810
    (TUSF08300 for Japan) into the computer.
    This will tune the unit to the appropriate
    frequency.
    17.3 You should receive an ACK response
    on the computer screen.
    Note: If you receive an error response on
    the computer screen, enter the TUFM com-
    mand to ensure the correct mode is selected
    and re-enter the command in 17.2.
    To verify the FM tuning frequency enter the
    TUGF command to get the presently tuned
    frequency. The response on the computer
    screen should be the “98.1” (“83.0” for
    Japan) 
    						
    							20
    Preliminary
    
    
    
    17.4 Enter the command TUIF into the
    computer. The unit will then go through an
    algorithm that determines the optimum offset
    for the local oscillator (L.O.) setting to ac-
    count for filter variances in the IF strip. This
    offset is then stored in the EEPROM.
    Enter the command TUGI to see the stored
    offset; the response on the computer should
    be as follows: “TUGI    X >” followed by an
    “ACK>” (where X is the stored offset).  The
    actual frequency offset of the L.O. is this
    offset multiplied by 25kHz. Valid offsets are
    –1, 0 or 1
    18. FM Distortion Measurement/Adjustment
    18.1 Inject a 98.1 MHz, 1 kHz mono modula-
    tion, pilot OFF, 75 kHz deviation (83.0 MHz
    for Japan) RF signal at a level of 65dBf into
    J2000.
    18.2 Enter the command TUSF09810
    (TUSF08300 for Japan) into the computer.
    This will tune the unit to the appropriate
    frequency.
    18.3 Measure the distortion plus noise
    (THD+N) at the tape output. If it is less
    than or equal to 0.50%, verify that the audio
    level is greater than 190 mV. If these are not
    the measurements you have, proceed to
    step 18.4.
    18.4 If the THD+N is greater than 0.55%, or
    the audio level is less than 190 mV, adjust
    T2001 for minimum distortion. Verify that the
    level is greater than 190 mV and the distor-
    tion is less than 0.55%.
    19. FM Sensitivity
    19.1 Inject a 98.1MHz, 1 kHz mono modula-
    tion, pilot OFF, 75 kHz deviation (83.0 MHz
    for Japan) RF signal at a level of 19 dBf
    (21dBf for Japan) into J2000.
    19.2 Measure the THD+N at the tape output.
    It should be less than or equal to 3%.20. FM Stereo Separation
    20.1 Inject a 98.1MHz (83.0 MHz for Japan)
    RF signal set to 1kHz left only modulation
    with 10% pilot modulation and 75kHz total
    deviation at a level 65dBf into J2000.
    20.2 Enter the command TUSF09810
    (TUSF08300 for Japan) into the computer.
    This will tune the unit to the appropriate
    frequency.
    20.3 Reference a dB meter to the left tape
    output.
    20.4 Switch the RF signal modulation to right
    only channel.
    20.5 Measure the left tape output. It should
    read -25dB or less.
    21. FM Stop Level
    21.1 Inject a 98.1MHz, 1 kHz mono modula-
    tion, pilot OFF, 75 kHz deviation (83.0MHz
    for Japan) RF signal at a level of 30 dBf into
    J2000.
    21.2 Enter the command TUSF09810
    (TUSF08300 for Japan) into the computer.
    This will tune the unit to the appropriate
    frequency.
    21.3 You should receive an ACK response
    on the computer screen.
    21.4 Enter the command TUFR. The unit will
    then sample the AM S-meter level, and store
    it in the EEPROM as the stop level.
    21.5 Enter the command TURF to see the
    stored level; the response on the computer
    should be as follows: XX (where XX is the
    stored level in hexadecimal form).
    The current FM S-meter voltage level =
    5 x (stored level in decimal) / 256. 
    						
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