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Bosch C 1050 Manual

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    							6 720 644 894
    Installation instructions11
    Fig. 8 Concentric vent kit example 
    3.3.2 Vent specifications 
    Establish  vent  clearances  that  comply  with  the  vent 
    manufacturers  specifications  and  all  applicable
    national/local codes. Venting specifications
    *
    ULC S636-95, UL1738 certified
    Condensate drain requirements 
    An  external  condensate  drain  (not  supplied  with  the 
    heater)  must  be  installed  under  the  following
    conditions: 
    • All vertical terminating vent installations. 
    • Horizontal  terminating  vent  installations  where  th e
    total linear vent length is greater than 6 feet (1. 8 m).
    • Vent  installations  where  any  section  of  the  exhaus t
    vent pipe passes through an unconditioned space.
    Minimum combustion air and exhaust pipe  
    length 
    The  minimum  exhaust  pipe  length  is  1  foot  (0.3m)  of 
    straight  vent  pipe.  The  minimum  combustion  air  pipe
    length is one 90 ° elbow.
    DescriptionLength
    Kit part no. 
    and quantity
    196016
    3- In. Rain Cap N/A 1 
    4- In. Diameter SDR-26  
    Pipe 24 In. long 1
    3- In. Y 
    Concentric Fitting N/A 1
    2- ½ In. Diameter SDR-
    26 Pipe 37-1/8 in. 
    long 1
    3- In. Condensate drain 
    Tee N/A 1
    1.5- In. Condensate drain 
    bushing N/A 1
    Table 3 Concentric vent part breakdown
    6720608836-27.2V
    3 (76mm) 
    3 (76mm)
    INTAKE
    EXHAUST
    COMBUSTION  
    AIR
    MAINTAIN 12 IN. (18 IN. FOR CANADA) 
    MINIMUM CLEARANCE ABOVE  
    HIGHEST ANTICIPATED SNOW LEVEL.  
    MAXIMUM OF 24 IN. ABOVE ROOF.
    EXHAUST
    ROOF BOOT/
    FLASHING (FIELD 
    SUPPLIED
    DRAIN TEE
    (196278)
    CONCENTRIC  
    VENT KIT 
    (196016)
    Diam.Aproved terminals
    E x
    h a
    u s t  3 or 4 inches “T” terminal
    90 ° elbow
    PVC Flue Cap* (ECAP321)
    Vertical terminations only 3 diameter only
    Concentric
    (196016)
    I
    n t
    a k 
    e  3 or 4 inches “T” terminal
    90 ° elbow
    PVC Flue Cap* (ECAP321)
    Vertical & horizontal terminations approved 3 diameter only
    Concentric 
    (196016)
    Table 4 Venting specifications for intake and exhaus t 
    						
    							6 720 644 89412
    Installation instructions 
    Maximum combustion air and exhaust pipe  
    length 
    The  following  tables  display  the  maximum  allowable 
    straight  pipe  lengths  for  combustion  air  and  exhaus
    t
    piping  with  consideration  to  the  number  of  elbows
    used.  Reduce  the  equivalent  length  for  each  elbow
    used from the maximum allowable length depending on
    the  system  used.  Refer  to  table 5  if  using  3  diamet er
    venting. Refer to table 6 if using 4 diameter venti ng.Use of elbows 
    It is recommended to limit the amount of elbows use
    d in 
    the exhaust and combustion air piping to reduce fri ction 
    in the air flow.  The following lists the maximum a mount 
    of 90° elbows allowed in either the exhaust or comb us-
    tion air piping:
    3  
    VentingMaximum  
    allowable  
    Exhaust 
    pipe lengthMaximum  
    allowable  
    Combustion  
    air pipe 
    lengthElbow  
    Equivalency
    90°45°
    Twin pipe  
    system
    31ft 31ft 5 ft 3 ft
    Concen- 
    tric system23ft 23ft 5 ft 3 ft
    Table 5 Maximum Allowable Exhaust and Combustion  Air Lengths for 3 venting
    4  
    VentingMaximum  
    allowable  
    Exhaust 
    pipe lengthMaximum  
    allowable  
    Combustion  
    air pipe 
    lengthElbow  
    Equivalency
    90°45°
    Twin pipe  
    system
    63ft 63ft2.5ft 1.5ft
    Concen- 
    tric system43ft 43ft2.5ft 1.5ft
    Table 6 Maximum Allowable Exhaust and Combustion  Air Lengths for 4 venting
    Max. number of 90 °  
    elbows3 
    venting4 
    venting
    Twin pipe system 5 7 
    Concentric system 4 7
    Table 7
    i
    Two 45° elbows are equal to one 90°  
    elbow. Any combination of 45° and 
    90° elbows may be used in the vent 
    system as long as the combination 
    does not exceed the maximum listed 
    in table 7 above. 
    						
    							6 720 644 894
    Installation instructions13
    Calculation example for 3 venting: 
    Exhaust 
    Combustion air
    Calculation example for 4 venting: 
    Exhaust 
    Combustion air
    System usedConcentric
    Number of 90° elbows needed: 1 
    Number of  45° elbows needed: 2
    Table 8
    Calculation of example 
    Max. length 23’ 
    90 ° elbow reduction - 5’
    sub-total = 18’
    45 ° elbow reduction - 6’
    Total = 12’
    Table 9
    i
    For this example, the maximum allowable  
    exhaust pipe length is  12 feet.
    System usedConcentric
    Number of 90° elbows needed: 2 
    Number of  45° elbows needed: 1
    Table 10
    Calculation of example 
    Max. length 23’ 
    90 ° elbow reduction - 10’
    sub-total =  13’
    45 ° elbow reduction - 3’ Total = 10’
    Table 11
    i
    For this example, the maximum allowable  
    combustion air pipe length is  10 feet.
    System usedTwin pipe
    Number of 90° elbows needed: 1 
    Number of  45° elbows needed: 2
    Table 12
    Calculation of example 
    Max. length 63’ 
    90 ° elbow reduction - 2.5’
    sub-total = 61.5’
    45 ° elbow reduction - 3’
    Total = 58.5’
    Table 13
    i
    For this example, the maximum allowable  
    exhaust pipe length is  58.5 feet.
    System usedTwin pipe
    Number of 90° elbows needed: 2 
    Number of  45° elbows needed: 2
    Table 14
    Calculation of example 
    Max. length 63’ 
    90 ° elbow reduction - 5’
    sub-total =  58’
    45 ° elbow reduction - 3’ Total = 55’
    Table 15
    i
    For this example, the maximum allowable  
    combustion air pipe length is  55 feet. 
    						
    							6 720 644 89414
    Installation instructions 
    Required direct vent terminal clearances (twin pipe
     / concentric penetration)
    Fig. 9
    * For clearances not specified in ANSI Z223.1 / NFPA  54 or CSA-B149.1, one of the following shall be indicated:
    a) A minimum clearance value determined by testing  in accordance with section 2.20, or;
    b) A reference to the following footnote: 
    “Clearance in accordance with local installation co des and the requirements of the gas supplier.”
    6720608836-23.1Av
    Canadian installations1)U.S. installations2)
    AClearance above grade, veranda, porch, deck or balc ony 12 in. 12 in.
    B Clearance to window or door that may be opened 36 in . 12 in.
    C Clearance to permanently closed window **
    D Vertical clearance to ventilated soffit located abo ve the vent 
    terminator within a horizontal distance of 2 feet ( 61cm) from the 
    center line of the terminator *
    *
    E Clearance to unventilated soffit **
    F Clearance to outside corner **
    G Clearance to inside corner **
    H Clearance to each side of center line extended abov e meter/
    regulator assembly 36 in. within a height 15 feet above 
    meter/ regulator assembly *
    I Clearance to service regulator vent outlet 36 in.*
    J Clearance to non-mechanical air supply inlet to bui lding or the 
    combustion air inlet to any other application 36 in. 12 in.
    K Clearance to mechanical air supply inlet 72 in. 36 in. above if within 10 feet 
    horizontally
    L Clearance above paved sidewalk or paved driveway lo cated on 
    public property 84 in. 
    3)*
    M Clearance under veranda, porch deck or balcony 12 in . 
    4)*
    Table 16
    1) In accordance with the current CSA B149.1 Natural Gas and Propane Installation Code
    2) In accordance with the current ANSI Z223.1 / NFPA  54 National Fuel Gas Code
    3) A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings.
    4) Permitted only if veranda, porch, deck or balcony  is fully open on a minimum of two sides beneath the floor. 
    						
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    Installation instructions15
    Required other than direct vent terminal clearances
     (single pipe penetration)
    Fig. 10
    * For clearances not specified in ANSI Z223.1 / NFPA  54 or CSA-B149.1, one of the following shall be indicated:
    a) A minimum clearance value determined by testing  in accordance with section 2.20, or;
    b) A reference to the following footnote: 
    “Clearance in accordance with local installation co des and the requirements of the gas supplier.”
    6720608836-23.1Av
    Canadian installations1)U.S. installations2)
    AClearance above grade, veranda, porch, deck or balc ony 12 in. 12 in.
    B Clearance to window or door that may be opened 36 in . 4 feet below or to side of opening; 
    1 foot above opening
    C Clearance to permanently closed window **
    D Vertical clearance to ventilated soffit located abo ve the vent 
    terminator within a horizontal distance of 2 feet ( 61cm) from the 
    center line of the terminator *
    *
    E Clearance to unventilated soffit **
    F Clearance to outside corner **
    G Clearance to inside corner **
    H Clearance to each side of center line extended abov e meter/
    regulator assembly 36 in. within a height 15 feet above 
    meter/ regulator assembly *
    I Clearance to service regulator vent outlet 36 in.*
    J Clearance to non-mechanical air supply inlet to bui lding or the 
    combustion air inlet to any other application 36 in. 4 feet below or to side of opening; 
    1 foot above opening
    K Clearance to mechanical air supply inlet 72 in. 36 in. above if within 10 feet 
    horizontally
    L Clearance above paved sidewalk or paved driveway lo cated on 
    public property 84 in. 
    3)84 in.
    M Clearance under veranda, porch deck or balcony 12 in . 
    4)*
    Table 17
    1) In accordance with the current CSA B149.1 Natural Gas and Propane Installation Code
    2) In accordance with the current ANSI Z223.1 / NFPA  54 National Fuel Gas Code
    3) A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings.
    4) Permitted only if veranda, porch, deck or balcony  is fully open on a minimum of two sides beneath the floor. 
    						
    							6 720 644 89416
    Installation instructions 
    3.3.3 Vent configuration examples 
    Below are approved examples of vertical and horizon
    tal 
    venting installations. 
    Fig. 11 Vertical venting system (single pipe penetra -
    tion)
    Fig. 12 Horizontal venting installation (combustion  air
    piping not shown)
    Warning: Single pipe penetration should be used in  
    non-freezing climates only! Fig. 13 Horizontal venting system (concentric vent) 
    Fig. 14 Horizontal parallel venting system (twin pip
    e 
    direct vent)
    6720608836-24.2V
    3 (80mm)
    INTAKE EXHAUST
    MAINTAIN 12 IN. (18 IN. FOR CANADA)
    MINIMUM CLEARANCE ABOVE
    HIGHEST ANTICIPATED SNOW LEVEL. MAXIMUM OF 24 IN. ABOVE ROOF.
    DRAIN TEE
    4
    HORIZONTAL RUN
    DOWN TO
    TERMINATOR.
    SIDE OF
    WATER
    HEATERNOTE: 
    MINIMUM1FT OF 
    STRAIGHT VENT PIPE 
    REQUIRED
    6720608542-10.1V
    6720608643-11.2V
    3 (80mm)
    3 (80mm)
    INTAKEEXHAUST
    MINIMUM
    1”
    EXHAUST
    COMBUSTION AIR
    DRAIN TEE
    6720608836-25.1Av 
    						
    							6 720 644 894
    Installation instructions17
    Fig. 15 Horizontal venting system (single pipe pene-
    tration)
    *Warning: Single pipe penetration should be  
    used in non-freezing climates only! 
    3.3.4 Vent connections
    Attaching the exhaust and air inlet connection  
    adaptors to the top of the heater B Attach the flue gas exhaust accessory to the top of  
    the unit Fig. 16 (position 1) using the 4 screws an d 
    gasket provided, and fully insert vent pipe into th e 
    accessory. If using 4 venting, a 3 to 4 increase r 
    should be installed directly after this accessory. Fig. 16 Exhaust connectionB
    Attach the combustion air inlet accessory to the to p 
    of the unit Fig. 17 (position 2) using the 3 screws  and 
    gasket provided, and install 3 air intake pipe ove r the 
    accessory.
    Fig. 17 Inlet connection 
    3.3.5 Connecting the condensate water drain
    i
    NOTE:  Vent  pipe  must  be  completely 
    vertical  when  inserting  or  blue  gasket
    inside  exhaust  accessory  can  become
    displaced.  Exhaust  accessory  can  be
    removed with vent pipe attached to check
    gasket position.
    6720608643-12.2V
    3 (80mm)
    INTAKE
    EXHAUST
    4” Min.
    DRAIN TEE
    i
    NOTE: The combustion air accessory can  
    be installed on the top right or on the top 
    left side of the heater. The combustion air 
    inlet that is not used must be kept sealed. 
    Warning:  B Failure to properly install condensate  
    drain can damage the appliance and will 
    void the warranty.
    Warning:  BDo not install condensate drain tubing in  
    areas where it may freeze.
    6720608836-26.1Av
    1. 
    						
    							6 720 644 89418
    Installation instructions 
    Appliance condensate drain installation 
    The  appliance  comes  equipped  with  an  internal 
    condensate drain and siphon. This drains condensati
    on
    formed  in  the  secondary  heat  exchanger.  Piping  must
    be  installed  under  the  condensate  drain  outlet  on  t he
    water heater and piped for disposal in accordance w ith
    local codes. 
    Fig. 18 Appliance drain installation External condensate drain installation 
    If an external condensate drain (installer supplied
    ) must
    be  installed  (Section  3.3.2),  the  following  is 
    recommended: 
    • 1. Install condensate drain on a horizontal sectio n of
    the exhaust pipe as close to the heater as possible .
    • 2. The condensate must be disposed of according to local codes.
    • 3.  To  install  condensate  drain  in  vent  system,  use PVC 3 X 3 X 1.5 tee (part# 196278) and reduce 
    for drain connection.
    Fig. 19 External condensate drain installation 
    3.3.6 Freeze prevention 
    In cold climates, components of a tankless water he ater 
    can freeze and burst from negative draft. A leading  
    cause of negative draft is combustion appliances in  the 
    building not being supplied with sufficient combust ion 
    air. A wood stove or furnace can pull its combustio n air 
    from the water heater‘s vent pipe, allowing the col d 
    incoming air to freeze the cold water in the heat  
    exchanger. Supplying more combustion air for all co m-
    bustion appliances is the solution. A HVAC speciali st 
    should be consulted to design solutions for providi ng 
    more combustion air. 
    Listed below is an additional measure designed to f ur-
    ther limit backdraft in extreme conditions assuming  all 
    other possible causes have been addressed.
    i
    The  condensate  must  be  disposed  of  in 
    accordance with local codes.
    See  chapter 3.11  “Filling  the  condensate
    trap”.
    i
    Use materials approved by the authority 
    having jurisdiction. In the absence of other 
    authority, PVC, and CPVC pipe must
    comply with ASTM D1785, F441 or 
    D2665. Cement and primer must comply 
    with ASTM D2564 or F493. For Canada,
    use CSA or ULC certified PVC or CPVC 
    pipe, fittings and cement, see table 2.
    Leave min. ¼ air gap
    1 ½ x ½ PVC Reducer
    Trap required
    6720608643-17.2V
    Dispose of condensate in  
    accordance with local codes
    4” Min.
    Condensate drain 
    						
    							6 720 644 894
    Installation instructions19
    Backdraft reducer 
    The Heat Fab backdraft reducer (9301BFP) is the pre
    -
    ferred option for limiting backdraft (see Fig. 20).
    Note: The following solution is available only for  
    3 diameter venting. 
    Fig. 20 Part nr 9301BFP 
    Installation 
    For this solution to be effective, the internal fla pper must 
    be 100% closed when the water heater is not running . 
    Refer to Figures 22 and 23 for preferred installation  
    positions in the vent system. 
    Installation considerations:
    • Install damper per the supplied manufacturer‘s  instructions.
    • The damper is only to be used in the exhaust vent  piping.
    • Ensure directional arrow on damper label faces in  the 
    same direction as exhaust flow.
    • If installed horizontally, the axis must be horizo ntal or 
    slightly pitched up towards termination to ensure  
    damper closes 100% when heater is not running.
    • To allow accessibility, damper must not be install ed 
    in an enclosed section of vent pipe.
    • Do not install damper in unconditioned spaces (e.g . 
    attics) Condensation can build up while the heater  is 
    running which can later freeze and potentially bloc k 
    the flapper.
    Fig. 21 Blackflow reducer (9301BFP) installed Fig. 22 
    Fig. 23
    6720608643-18.1V
    6720608643-19.1V
    6720608542-06.2V
    Preferreddamperpositionforverticalterminations
    Unconditioned space.Donot
    installdamper.
    Enclosedventpipe.Donot
    installdamper.
    6720608836-30.2V      
    						
    							6 720 644 89420
    Installation instructions 
    3.3.7 Fan speed adjustment 
    ! IMPORTANT INFORMATION: 
    Natural  gas  heaters  with  installation  altitudes
    below  2,000  ft  above  sea  level  disregard  this
    section. 
    Installation adjustment: 
    After installing the tankless water heater, the fan
     speed
    values  for  minimum  power  (P2)  and  maximum  power 
    (P1)  may  need  adjustment  due  to  variations  in  altit ude
    and  vent  pipe  length.  Failure  to  make  necessary
    adjustments to fan speed values may result in impro per
    operation of the appliance. 
    First  calculate  the  total  equivalent  vent  length.  T his  is
    the straight pipe length of both exhaust and combus tion
    air  plus  the  number  of  elbows  used.  To  determine  th e
    length equivalency of each elbow refer to tables 5 a nd
    6. 
    Use  the  equivalent  vent  length  value  to  determine  t he
    appropriate fan speed values found in table 18 and 19 .
    Refer to page 22 on how to adjust the fan speeds if  an
    adjustment is necessary.  After changing fan speed  val-
    ues, proceed to section 6.5 to confirm CO2 values a re
    within specified ranges.  
    						
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