Bosch C 1050 Manual
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6 720 644 894 Installation instructions11 Fig. 8 Concentric vent kit example 3.3.2 Vent specifications Establish vent clearances that comply with the vent manufacturers specifications and all applicable national/local codes. Venting specifications * ULC S636-95, UL1738 certified Condensate drain requirements An external condensate drain (not supplied with the heater) must be installed under the following conditions: • All vertical terminating vent installations. • Horizontal terminating vent installations where th e total linear vent length is greater than 6 feet (1. 8 m). • Vent installations where any section of the exhaus t vent pipe passes through an unconditioned space. Minimum combustion air and exhaust pipe length The minimum exhaust pipe length is 1 foot (0.3m) of straight vent pipe. The minimum combustion air pipe length is one 90 ° elbow. DescriptionLength Kit part no. and quantity 196016 3- In. Rain Cap N/A 1 4- In. Diameter SDR-26 Pipe 24 In. long 1 3- In. Y Concentric Fitting N/A 1 2- ½ In. Diameter SDR- 26 Pipe 37-1/8 in. long 1 3- In. Condensate drain Tee N/A 1 1.5- In. Condensate drain bushing N/A 1 Table 3 Concentric vent part breakdown 6720608836-27.2V 3 (76mm) 3 (76mm) INTAKE EXHAUST COMBUSTION AIR MAINTAIN 12 IN. (18 IN. FOR CANADA) MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL. MAXIMUM OF 24 IN. ABOVE ROOF. EXHAUST ROOF BOOT/ FLASHING (FIELD SUPPLIED DRAIN TEE (196278) CONCENTRIC VENT KIT (196016) Diam.Aproved terminals E x h a u s t 3 or 4 inches “T” terminal 90 ° elbow PVC Flue Cap* (ECAP321) Vertical terminations only 3 diameter only Concentric (196016) I n t a k e 3 or 4 inches “T” terminal 90 ° elbow PVC Flue Cap* (ECAP321) Vertical & horizontal terminations approved 3 diameter only Concentric (196016) Table 4 Venting specifications for intake and exhaus t
6 720 644 89412 Installation instructions Maximum combustion air and exhaust pipe length The following tables display the maximum allowable straight pipe lengths for combustion air and exhaus t piping with consideration to the number of elbows used. Reduce the equivalent length for each elbow used from the maximum allowable length depending on the system used. Refer to table 5 if using 3 diamet er venting. Refer to table 6 if using 4 diameter venti ng.Use of elbows It is recommended to limit the amount of elbows use d in the exhaust and combustion air piping to reduce fri ction in the air flow. The following lists the maximum a mount of 90° elbows allowed in either the exhaust or comb us- tion air piping: 3 VentingMaximum allowable Exhaust pipe lengthMaximum allowable Combustion air pipe lengthElbow Equivalency 90°45° Twin pipe system 31ft 31ft 5 ft 3 ft Concen- tric system23ft 23ft 5 ft 3 ft Table 5 Maximum Allowable Exhaust and Combustion Air Lengths for 3 venting 4 VentingMaximum allowable Exhaust pipe lengthMaximum allowable Combustion air pipe lengthElbow Equivalency 90°45° Twin pipe system 63ft 63ft2.5ft 1.5ft Concen- tric system43ft 43ft2.5ft 1.5ft Table 6 Maximum Allowable Exhaust and Combustion Air Lengths for 4 venting Max. number of 90 ° elbows3 venting4 venting Twin pipe system 5 7 Concentric system 4 7 Table 7 i Two 45° elbows are equal to one 90° elbow. Any combination of 45° and 90° elbows may be used in the vent system as long as the combination does not exceed the maximum listed in table 7 above.
6 720 644 894 Installation instructions13 Calculation example for 3 venting: Exhaust Combustion air Calculation example for 4 venting: Exhaust Combustion air System usedConcentric Number of 90° elbows needed: 1 Number of 45° elbows needed: 2 Table 8 Calculation of example Max. length 23’ 90 ° elbow reduction - 5’ sub-total = 18’ 45 ° elbow reduction - 6’ Total = 12’ Table 9 i For this example, the maximum allowable exhaust pipe length is 12 feet. System usedConcentric Number of 90° elbows needed: 2 Number of 45° elbows needed: 1 Table 10 Calculation of example Max. length 23’ 90 ° elbow reduction - 10’ sub-total = 13’ 45 ° elbow reduction - 3’ Total = 10’ Table 11 i For this example, the maximum allowable combustion air pipe length is 10 feet. System usedTwin pipe Number of 90° elbows needed: 1 Number of 45° elbows needed: 2 Table 12 Calculation of example Max. length 63’ 90 ° elbow reduction - 2.5’ sub-total = 61.5’ 45 ° elbow reduction - 3’ Total = 58.5’ Table 13 i For this example, the maximum allowable exhaust pipe length is 58.5 feet. System usedTwin pipe Number of 90° elbows needed: 2 Number of 45° elbows needed: 2 Table 14 Calculation of example Max. length 63’ 90 ° elbow reduction - 5’ sub-total = 58’ 45 ° elbow reduction - 3’ Total = 55’ Table 15 i For this example, the maximum allowable combustion air pipe length is 55 feet.
6 720 644 89414 Installation instructions Required direct vent terminal clearances (twin pipe / concentric penetration) Fig. 9 * For clearances not specified in ANSI Z223.1 / NFPA 54 or CSA-B149.1, one of the following shall be indicated: a) A minimum clearance value determined by testing in accordance with section 2.20, or; b) A reference to the following footnote: “Clearance in accordance with local installation co des and the requirements of the gas supplier.” 6720608836-23.1Av Canadian installations1)U.S. installations2) AClearance above grade, veranda, porch, deck or balc ony 12 in. 12 in. B Clearance to window or door that may be opened 36 in . 12 in. C Clearance to permanently closed window ** D Vertical clearance to ventilated soffit located abo ve the vent terminator within a horizontal distance of 2 feet ( 61cm) from the center line of the terminator * * E Clearance to unventilated soffit ** F Clearance to outside corner ** G Clearance to inside corner ** H Clearance to each side of center line extended abov e meter/ regulator assembly 36 in. within a height 15 feet above meter/ regulator assembly * I Clearance to service regulator vent outlet 36 in.* J Clearance to non-mechanical air supply inlet to bui lding or the combustion air inlet to any other application 36 in. 12 in. K Clearance to mechanical air supply inlet 72 in. 36 in. above if within 10 feet horizontally L Clearance above paved sidewalk or paved driveway lo cated on public property 84 in. 3)* M Clearance under veranda, porch deck or balcony 12 in . 4)* Table 16 1) In accordance with the current CSA B149.1 Natural Gas and Propane Installation Code 2) In accordance with the current ANSI Z223.1 / NFPA 54 National Fuel Gas Code 3) A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. 4) Permitted only if veranda, porch, deck or balcony is fully open on a minimum of two sides beneath the floor.
6 720 644 894 Installation instructions15 Required other than direct vent terminal clearances (single pipe penetration) Fig. 10 * For clearances not specified in ANSI Z223.1 / NFPA 54 or CSA-B149.1, one of the following shall be indicated: a) A minimum clearance value determined by testing in accordance with section 2.20, or; b) A reference to the following footnote: “Clearance in accordance with local installation co des and the requirements of the gas supplier.” 6720608836-23.1Av Canadian installations1)U.S. installations2) AClearance above grade, veranda, porch, deck or balc ony 12 in. 12 in. B Clearance to window or door that may be opened 36 in . 4 feet below or to side of opening; 1 foot above opening C Clearance to permanently closed window ** D Vertical clearance to ventilated soffit located abo ve the vent terminator within a horizontal distance of 2 feet ( 61cm) from the center line of the terminator * * E Clearance to unventilated soffit ** F Clearance to outside corner ** G Clearance to inside corner ** H Clearance to each side of center line extended abov e meter/ regulator assembly 36 in. within a height 15 feet above meter/ regulator assembly * I Clearance to service regulator vent outlet 36 in.* J Clearance to non-mechanical air supply inlet to bui lding or the combustion air inlet to any other application 36 in. 4 feet below or to side of opening; 1 foot above opening K Clearance to mechanical air supply inlet 72 in. 36 in. above if within 10 feet horizontally L Clearance above paved sidewalk or paved driveway lo cated on public property 84 in. 3)84 in. M Clearance under veranda, porch deck or balcony 12 in . 4)* Table 17 1) In accordance with the current CSA B149.1 Natural Gas and Propane Installation Code 2) In accordance with the current ANSI Z223.1 / NFPA 54 National Fuel Gas Code 3) A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. 4) Permitted only if veranda, porch, deck or balcony is fully open on a minimum of two sides beneath the floor.
6 720 644 89416 Installation instructions 3.3.3 Vent configuration examples Below are approved examples of vertical and horizon tal venting installations. Fig. 11 Vertical venting system (single pipe penetra - tion) Fig. 12 Horizontal venting installation (combustion air piping not shown) Warning: Single pipe penetration should be used in non-freezing climates only! Fig. 13 Horizontal venting system (concentric vent) Fig. 14 Horizontal parallel venting system (twin pip e direct vent) 6720608836-24.2V 3 (80mm) INTAKE EXHAUST MAINTAIN 12 IN. (18 IN. FOR CANADA) MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL. MAXIMUM OF 24 IN. ABOVE ROOF. DRAIN TEE 4 HORIZONTAL RUN DOWN TO TERMINATOR. SIDE OF WATER HEATERNOTE: MINIMUM1FT OF STRAIGHT VENT PIPE REQUIRED 6720608542-10.1V 6720608643-11.2V 3 (80mm) 3 (80mm) INTAKEEXHAUST MINIMUM 1” EXHAUST COMBUSTION AIR DRAIN TEE 6720608836-25.1Av
6 720 644 894 Installation instructions17 Fig. 15 Horizontal venting system (single pipe pene- tration) *Warning: Single pipe penetration should be used in non-freezing climates only! 3.3.4 Vent connections Attaching the exhaust and air inlet connection adaptors to the top of the heater B Attach the flue gas exhaust accessory to the top of the unit Fig. 16 (position 1) using the 4 screws an d gasket provided, and fully insert vent pipe into th e accessory. If using 4 venting, a 3 to 4 increase r should be installed directly after this accessory. Fig. 16 Exhaust connectionB Attach the combustion air inlet accessory to the to p of the unit Fig. 17 (position 2) using the 3 screws and gasket provided, and install 3 air intake pipe ove r the accessory. Fig. 17 Inlet connection 3.3.5 Connecting the condensate water drain i NOTE: Vent pipe must be completely vertical when inserting or blue gasket inside exhaust accessory can become displaced. Exhaust accessory can be removed with vent pipe attached to check gasket position. 6720608643-12.2V 3 (80mm) INTAKE EXHAUST 4” Min. DRAIN TEE i NOTE: The combustion air accessory can be installed on the top right or on the top left side of the heater. The combustion air inlet that is not used must be kept sealed. Warning: B Failure to properly install condensate drain can damage the appliance and will void the warranty. Warning: BDo not install condensate drain tubing in areas where it may freeze. 6720608836-26.1Av 1.
6 720 644 89418 Installation instructions Appliance condensate drain installation The appliance comes equipped with an internal condensate drain and siphon. This drains condensati on formed in the secondary heat exchanger. Piping must be installed under the condensate drain outlet on t he water heater and piped for disposal in accordance w ith local codes. Fig. 18 Appliance drain installation External condensate drain installation If an external condensate drain (installer supplied ) must be installed (Section 3.3.2), the following is recommended: • 1. Install condensate drain on a horizontal sectio n of the exhaust pipe as close to the heater as possible . • 2. The condensate must be disposed of according to local codes. • 3. To install condensate drain in vent system, use PVC 3 X 3 X 1.5 tee (part# 196278) and reduce for drain connection. Fig. 19 External condensate drain installation 3.3.6 Freeze prevention In cold climates, components of a tankless water he ater can freeze and burst from negative draft. A leading cause of negative draft is combustion appliances in the building not being supplied with sufficient combust ion air. A wood stove or furnace can pull its combustio n air from the water heater‘s vent pipe, allowing the col d incoming air to freeze the cold water in the heat exchanger. Supplying more combustion air for all co m- bustion appliances is the solution. A HVAC speciali st should be consulted to design solutions for providi ng more combustion air. Listed below is an additional measure designed to f ur- ther limit backdraft in extreme conditions assuming all other possible causes have been addressed. i The condensate must be disposed of in accordance with local codes. See chapter 3.11 “Filling the condensate trap”. i Use materials approved by the authority having jurisdiction. In the absence of other authority, PVC, and CPVC pipe must comply with ASTM D1785, F441 or D2665. Cement and primer must comply with ASTM D2564 or F493. For Canada, use CSA or ULC certified PVC or CPVC pipe, fittings and cement, see table 2. Leave min. ¼ air gap 1 ½ x ½ PVC Reducer Trap required 6720608643-17.2V Dispose of condensate in accordance with local codes 4” Min. Condensate drain
6 720 644 894 Installation instructions19 Backdraft reducer The Heat Fab backdraft reducer (9301BFP) is the pre - ferred option for limiting backdraft (see Fig. 20). Note: The following solution is available only for 3 diameter venting. Fig. 20 Part nr 9301BFP Installation For this solution to be effective, the internal fla pper must be 100% closed when the water heater is not running . Refer to Figures 22 and 23 for preferred installation positions in the vent system. Installation considerations: • Install damper per the supplied manufacturer‘s instructions. • The damper is only to be used in the exhaust vent piping. • Ensure directional arrow on damper label faces in the same direction as exhaust flow. • If installed horizontally, the axis must be horizo ntal or slightly pitched up towards termination to ensure damper closes 100% when heater is not running. • To allow accessibility, damper must not be install ed in an enclosed section of vent pipe. • Do not install damper in unconditioned spaces (e.g . attics) Condensation can build up while the heater is running which can later freeze and potentially bloc k the flapper. Fig. 21 Blackflow reducer (9301BFP) installed Fig. 22 Fig. 23 6720608643-18.1V 6720608643-19.1V 6720608542-06.2V Preferreddamperpositionforverticalterminations Unconditioned space.Donot installdamper. Enclosedventpipe.Donot installdamper. 6720608836-30.2V
6 720 644 89420 Installation instructions 3.3.7 Fan speed adjustment ! IMPORTANT INFORMATION: Natural gas heaters with installation altitudes below 2,000 ft above sea level disregard this section. Installation adjustment: After installing the tankless water heater, the fan speed values for minimum power (P2) and maximum power (P1) may need adjustment due to variations in altit ude and vent pipe length. Failure to make necessary adjustments to fan speed values may result in impro per operation of the appliance. First calculate the total equivalent vent length. T his is the straight pipe length of both exhaust and combus tion air plus the number of elbows used. To determine th e length equivalency of each elbow refer to tables 5 a nd 6. Use the equivalent vent length value to determine t he appropriate fan speed values found in table 18 and 19 . Refer to page 22 on how to adjust the fan speeds if an adjustment is necessary. After changing fan speed val- ues, proceed to section 6.5 to confirm CO2 values a re within specified ranges.