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Anetsberger Brothers Griddle SGC Models 34 Chrome gas griddle User Manual
Anetsberger Brothers Griddle SGC Models 34 Chrome gas griddle User Manual
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ANETS INC. PO Box 501 Concord, NH 03302-0501 Tel: 603-225-6684, Fax: 603-225-8497 Models MG - Manual Grills SG - Standard Grills SGC - Chrome Grills Installation, User Operation, & Maintenance Manual DANGER Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. WARNING After installation of this equipment, immediately contact your local gas supplier to obtain information about what action to take whenever any person smells gas. Post this information in a prominent location. Keep this Manual in a Convenient Location for Reference The Anets GoldenLine Quality Equipment For The Restaurant, Supermarket, and Bakery Industries L20-346 Rev 3 ! FOR YOUR SAFETY DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. SGC24X48 on legs shown ! !
2 CONTENTS Shipping Container Inspection....................................................... 3 Grill Gas Supply Specifications...................................................... 4 Code Requirements...................................................................... 5 Installation Requirements............................................................... 6 Gas Connection Instructions.......................................................... 6 Grill Operating Instructions............................................................ 7 Lighting Procedure.................................................................. 7 Grill Preparation For Use.............................................................. 8 Manual & Standard Grill Preparation....................................... 8 Chrome Grill Preparation......................................................... 8 Shutdown Procedure.............................................................. 8 Daily Cleaning Procedure............................................................... 9 Chrome Grill Cleaning Instructions........................................... 9 Manual & Standard Grill Cleaning Instructions.......................... 9 Monthly Maintenance Instructions.................................................. 9 Grill Troubleshooting Guide.....................................................10-12 Grill Warranty.............................................................................. 13 L20-346 Rev3
3 DANGER Read these specifications, Code Requirements, Installation Requirements, Instal- lation Instructions, and Operating Instructions very carefully. Failure to follow the Instructions could cause the grill to malfunction. A grill malfunction can result in property damage, serious bodily injury, or death. ! 1. Carefully examine the shipping container for external damage. When damage is noted, notify the delivery carrier immediately. Save all packing materials for damage claim examination. 2. If no external damage is noted, remove the shipping container from the grill and examine the grill carefully for damage. Place the grill in a safe location, if damage is noted, so that the freight damage claims adjuster can examine the grill. SHIPPING CONT SHIPPING CONTSHIPPING CONT SHIPPING CONT SHIPPING CONT AINER INSPECTION AINER INSPECTIONAINER INSPECTION AINER INSPECTION AINER INSPECTION Models MG & SG Pressure Regulator NOTE: A Parts List for each Anets Grill is among the items shipped with each grill. If an additional copy of this list is needed, please contact the factory as directed on the back cover. Models Co Models CoModels Co Models Co Models Co v vv v v er erer er er ed By ed By ed By ed By ed By T TT T T his Man his Manhis Man his Man his Man ual ualual ual ual MG-Manual Gas Grills SG - Standard Gas Grills SGC - Chrome Gas Grills Standard Accessories furnished in the shipping carton with this grill include: Models SGC Pressure Regulator Scraper & Extra Blades Brush Cleaner L20-346 Rev 2L20-346 R3
4 GRILL GAS SUPPLY SPECIFICATIONS Pleasemake sure that your desired grill location has gas supply factors that are suitable for this product: SUPPLY PRESSURE*** Natural Gas Propane Gas 3½“ W.C. **10“ W.C. 6“ W.C., minimum 11“ W.C., minimumMANIFOLD PRESSURE* Refer to the specification plate on the grill to identify the BTUH input for your specific model. IMPORTANT NOTE: BTU/Hr Ratings are based on sea level operation. For sites above 2000 feet, reduce this rating 4% for each 1000 feet above sea level. Gas Supply Inlet Pipe must be ¾” NPT (National Pipe Thread) standard gas line. The gas supply inlet line should be as straight as possible (fewest bends or elbows) to obtain the highest available gas pressure at the appliance. NOTE: Using a flexible inlet line permits variation in the gas supply line location, both horizontally and vertically. Anets grills are only for use with the type of gas specified on the spec plate. If a grill requires modification to use a gas other than that which is identified on the grill spec plate, contact your Anets representative or call (800) 837-2638. *- Measured at tap on back side of gas manifold. **-“ W.C. = Inches, Water Column. ***- Measure supply pressure ahead of pressure regulator when all other gas-powered equipment is operating. L20-346 Rev 3 1-603-225-6684.
5 CODE REQUIREMENTS CODE REQUIREMENTSCODE REQUIREMENTS CODE REQUIREMENTS CODE REQUIREMENTS IMPORTANT: Read the Code Requirements and the Installation Requirements and Instructions carefully, before starting the installation. Contact ANETS (800/ 837-2638) if any problems or questions arise. The grill installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1 (latest edition); the Natural Gas Installation Code, CAN/CGA-B149.1 (latest edition); or the Propane Gas Installation Code, CAN/CGA-B149.2 (latest edition), as applicable, including: (a) Disconnect the grill at its individual shutoff valve from the gas supply piping system during any pressure testing of the gas supply system at test pressures in excess of ½ psig (3.45 kPa). (b) Isolate the grill from the gas supply piping system during any pressure testing of the gas supply system at test pressures equal to or less than ½ psig (3.45 kPa). (c) For grills utilizing the optional stand with casters, the grill installation shall be made with a connector that complies with the Standard for connectors for Movable Gas Appliances,ANSI Z21.69 (latest edition) or CAN/CGA 6.16 (latest edition), and a quick-disconnect device that complies with the Standard for Quick-Disconnect Devices for Use with Gas Fuel, ANSI Z21.41 or CAN/CGA 1-6.9 (latest edition). Restrict the movement of a grill on a caster-equippped stand by using a limiting device (for example, a cable attached both to the grill and to a fixture attached to the site structure) to avoid depending on the connector and the quick-disconnect device or its associated piping to limit grill movement. (d) The regulator supplied with the unit should be installed in the inlet gas supply line with the arrow on the regulator pointing in the direction of the gas flow. (e) Install this grill on a non-combustible cabinet or stand with its back and sides at least 6” away from any combustible wall. (f) Install this grill in a location where adequate combustion and ventilation air is available. Keep the area directly in front of the grill open for adequate air flow to the burners. DO NOT obstruct the flow of combustion and ventilation air. (g) Keep the grill area free and clear from combustibles and debris. WARNING Install this grill under a ventilation hood that conducts combustion products outside the building. Venting must comply with ANSI/NFPA 96 (latest edition). ! L20-346 Rev 2 1-603-225-6684 L20-346 R3
6 INST INSTINST INST INST ALLA ALLAALLA ALLA ALLA TION REQ TION REQTION REQ TION REQ TION REQ UIREMENTS UIREMENTSUIREMENTS UIREMENTS UIREMENTS ! GAS CONNECTION INSTRUCTIONS GAS CONNECTION INSTRUCTIONSGAS CONNECTION INSTRUCTIONS GAS CONNECTION INSTRUCTIONS GAS CONNECTION INSTRUCTIONS Install the grill in accordance with the preceding Code Requirements, as well as the following Installation Requirements. 1. DO NOT install this grill in a mobile home, trailer, or recreational vehicle. 2. Install this grill in a location that allows it to be moved away from other adjacent appliances for cleaning and maintenance. NOTE: If the grill is installed among a row of appliances, with its only convenient movement forward, sufficient room must be available in front of the grill to permit its separation from adjacent appliances for cleaning and maintenance. 3. Confirm that the air from the ventilation hood flowing near the grill after installation is NOT blowing on the rear of the unit, to prevent affecting the burner flames and possibly causing damage to plastic parts. CAUTION:Hood make-up air MUST NOT flow in a manner that restricts or impedes the natural flow of combustion or ventilation air. Installing your ANETS Grill requires the following procedure: 1. Ensure that all the gas control valve knobs on the grill are turned to the “OFF” position. 2. Ensure that the gas supply inlet line valve is closed (handle crosswise to the line direction). 3. Connect the ¾” gas supply line to the gas line regulator in the rear of the grill. 4. Open the gas supply line valve (handle in-linewith line direction); then, confirm that all gas supply joints and couplings are free of leaks using soap suds or a leak-check solution, after the grill is in its desired location. 5. Refer to Grill Operating Instructions to begin using your ANETS Grill. WARNING WARNINGWARNING WARNING WARNING DO NOT use a flame to check for leaks. ! L20-346 Rev 2 R3
7 DANGER NEVERoperate this grill when its flue is blocked or when the ventilation hood is not on because the combustion products can accumulate and cause serious injury or death. A. Schedule regular cleanings of the grill to ensure long-term satisfactory operation. Refer to the Daily Cleaning Procedure, later in this manual. B. Before servicing and maintenance, allow the grill to cool. ALWAYS shut off gas to the grill while working on it, to prevent personal injury. C. Contact the factory (800-837-2638) for warranty service authorization. [Always notify the factory the next business day about ‘after-hours’ warranty service.] Contact your local restaurant equipment service agency for other service, repairs, or maintenance activities, as necessary. ! LIGHTING PROCEDURE LIGHTING PROCEDURELIGHTING PROCEDURE LIGHTING PROCEDURE LIGHTING PROCEDURE GRILL OPERA GRILL OPERAGRILL OPERA GRILL OPERA GRILL OPERA TING INSTR TING INSTRTING INSTR TING INSTR TING INSTR UCTIONS UCTIONSUCTIONS UCTIONS UCTIONS CAUTION DO NOT operate this grill during an interruption of gas service. Turn all grill controls to OFF, including the gas control valve knobs, then close the gas supply line valve. When notified that the gas service has resumed, perform the Lighting Procedure descibed below. DANGER Avoid moving the grill while it remains HOT. Let the grill cool before moving it for service, cleaning, or maintenance to avoid burns. 1. Push in and turn gas control know to “OFF”. Wait 5 minutes for any possible accumulation of gas in combustion area to escape. 2. Turn the gas control know to “PILOT”. Push the knob in and depress the spark ignitor several times to ignite the pilot. 3. Continue to hold the knob in for 30 seconds. If the pilot goes out when the knob is released, repeat steps 1, 2, and 3. 4. Repeat this procedure for all the pilots present. 5. Turn the safety shutoff to “ON” and then set the thermostat (or manual burner valve if so equipped). !! L20-346 Rev 2 1-603-225-6684 L20-346 R3
8 Conditioning Instructions - SGC Models ONLY GRILL PREP GRILL PREPGRILL PREP GRILL PREP GRILL PREP ARA ARAARA ARA ARA TION FOR USE TION FOR USETION FOR USE TION FOR USE TION FOR USE Conditioning Instructions - MG & SG Models ONLY MANUAL AND STANDARD GRILLS ONLY (DO NOT USE FOR CHROME GRILL) CHROME GRILL 1. Spread a coating of cooking oil evenly over the surface of the grill. Set the thermostats to 350°F and allow to heat for 1 hour. 2. Using the scraper provided, remove any carbonized material before cooking. GRILL SHUT DOWN PROCEDURE GRILL SHUT DOWN PROCEDUREGRILL SHUT DOWN PROCEDURE GRILL SHUT DOWN PROCEDURE GRILL SHUT DOWN PROCEDURE 1. To turn the grill off, turn the gas control valve to the “Pilot” position. To extinguish the pilot burners, turn to the “Off” position. 2. If burner flames are accidentally extinguished or the safety shutoff valves closes due to pilot failure, turn all valves off. Allow the unit to vent for at least 5 minutes before attempting to re-light. 1. Upon examination of your grill you will notice that the grill plate is covered with a protective grease. To remove this grease, turn grill thermostats to about 250°F setting (or low setting on manually operated grills). As the grill plate warms up, carefully wipe the rust preventative grease off of the grill plate and side and rear splash plates with a soft cloth. 2. When cleaning has been completed, apply a film of cooking oil to the grill plate with a small amount of salt. Allow plate to season for about 1 hour at 250°F while rubbing oil and salt into the grill surface. Add oil and salt as required on any “dry spots” that appear during this seasoning process. 3. After 1 hour at 250°F, advance the thermostat setting to 300°F. Continue use of salt and oil for about 1 hour at 300°F. At the end of 1 hour at 300°F, a light tan uniform coating should be present on the top surface of the grill plate. If it has not developed, continue seasoning process as above at 350°F until coating is formed. Note: On manually operated grills, keep the grill on low setting during entire seasoning process. Following initial “Conditioning” of the grill plate, the thermostats may be set to the desired temperature. L20-346 Rev 3
9 Chrome Grill Cleaning Instructions (SGC Models) IMPORTANT: Do not use any abrasive or caustic cleaners or pads on chrome grills. SIMPLE 3 STEP PROCESS….. Scrape, Scrub, Shine 1. Scrape – with the razor scraper provided. Make sure razor edge is exposed. (The blade is turned inward during shipping for safety protection.) 2. Scrub - with the palmyra cleaning brush provided and cool water. 3. Shine - (only if necessary) with Bon Ami™ cleanser, water, and a soft cloth. Note: It may be necessary to condition grill again after this cleaning. 4. To clean grease drawer, slowly and carefully remove from cabinet. Cautiously pour contents into container, wash out grease drawer. Wipe dry and reinstall into grill cabinet. DO NOT use a grill brick or grill screen or any caustic cleansers as this will damage the chrome surface. NOTE:Regular maintenance is strongly recommended to keep the grill operating properly. Once each month, before beginning grill operation, check the flue (behind the backsplash panel) to ensure that it is clear and free of obstructions, enabling exhaust combustion gases to flow freely toward the ventila- tion hood area. DO NOT allow the flue to become excessively dirty, NEVER allow the flue to be blocked. Monthly, observe the condition of the ventilation hood. If it shows evidence of a great deal of greasy residue, remove (clean) the residue to allow free flow of ventilation air, taking care not to knock any residue into grill flue. MONTHL MONTHLMONTHL MONTHL MONTHL Y MAINTEN Y MAINTENY MAINTEN Y MAINTEN Y MAINTEN ANCE INSTR ANCE INSTRANCE INSTR ANCE INSTR ANCE INSTR UCTIONS UCTIONSUCTIONS UCTIONS UCTIONS Standard Grill Cleaning Instruction (MG & SG Models Only) 1. Clean grill plate often to prevent sticking and poor quality of product. 2. Scrape the grill plate regularly with a spatula or scraper to remove all surface grease and food particles. 3. For thorough cleaning, use a grill brick or grill screen to remove carbon build up on grill plate. Do not use any abrasive or caustic cleaners or pads on the exterior surface of the unit. Use only cleaners and polishes recommended for stainless steel. Note: It may be necessary to season grill again after this cleaning. 4. To clean grease drawer, slowly and carefully remove from cabinet. Cautiously pour contents into container, wash out grease drawer. Wipe dry and reinstall into grill cabinet. D DD D D AIL AILAIL AIL AIL Y CLEANING PR Y CLEANING PRY CLEANING PR Y CLEANING PR Y CLEANING PR OCEDURE OCEDUREOCEDURE OCEDURE OCEDURE L20-346 Rev3
10 GRILL GRILL GRILL GRILL GRILL TR TRTR TR TR OUBLESHOO OUBLESHOOOUBLESHOO OUBLESHOO OUBLESHOO TING GUIDE TING GUIDETING GUIDE TING GUIDE TING GUIDE Pilot flame does not stay lit. PROBLEMTESTREMEDY Pilot (piezo-electric) pushbutton igniter does not light the pilot flame.1. Check if igniter is generating a spark. 2. Check for loose spark wire or igniter nut. 3. Check position of electrode 3/16” from pilot burner tip. 4. Check for dirty/sooty electrode. 5. Retry igniter.1. Yes - Skip to test #3. No - Proceed with test #2. 2. Yes - Tighten, skip to #5 No - Proceed with test #3 3. Yes - Skip to test #4. No - Reposition electrode and skip to test #5 4. Yes - Clean, skip to test #5 No - Proceed with test #5 5. Lights - Okay. Doesn’t light - Replace igniter mechanism. All service (repairs or part replacement) must be performed by a qualified Service Agency. 1. Yes - Block or redirect the draft to keep the flame burning steadily. Skip to test #6. No - Proceed with test #2. 2. Yes - Adjust the pilot valve (part of gas control valve) to increase the flame size, un screw and retain the slotted threaded cover; turn the pilot valve adjustment screw two turns counter clockwise; re- install the threaded cover. Skip to test #6. No - Proceed with test #3. 3. Yes - Clean. Skip to test #6. No - Proceed with test #4 . 4. More than 10 millivolts - proceed with test #5. Less than 10 millivolts - replace thermocouple, skip to test #6. 5. Increase if needed, proceed with test #6. 6. Stays lit - Okay. Does not stay lit - Replace gas control valve. 1. Observe if pilot flame is “wavering” (being blown about by a draft). 2. Observe if pilot flame is too small to heat thermocouple. 3. Check for dirty/sooty pilot burner. 4. Check thermocouple output voltage. 5. Check gas supply pressure with all other equipment operating. (6” WC for natural gas and 11” WC for propane, minimum) 6. Observe pilot flame. L20-346 Rev3