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Anetsberger Brothers 14Inch Gas Fryer SLG40 14 SilverLine User Manual
Anetsberger Brothers 14Inch Gas Fryer SLG40 14 SilverLine User Manual
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1 L20-349 R3 Anets Inc. Mailing Address: P.O. Box 501, Concord,NH 03302-0501 USA Telephone: 603-225-6684 Shipping Address: 10 Ferry Street, Concord, NH 03301 USA www.anets.com FRYER Model SLG40 Installation, User Operation, & Maintenance Manual SLG40 shown on standard 6” legs ! Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. ! WARNING After installation of this equipment, immediately contact your local gas supplier to obtain information about what action to take whenever any person smells gas. Post this information in a prominent location. Keep this Manual in a Convenient Location for Reference The Anets SilverLine Quality Equipment For The Restaurant, Supermarket, and Bakery Industries ! FOR YOUR SAFETY DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. DANGER
2 L20-349 R3 CONTENTS Shipping Container Inspection ....................................................... 3 Fryer Gas Supply Specifications .................................................... 3 Fryer Electrical Specifications ....................................................... 3 Figure 1 - Fryer Wiring Diagram ............................................ 3 Code Requirements ...................................................................... 4 Figure 2 - Fryer Site Installation Requirements ....................... 4 Installation Requirements ............................................................... 5 Fryer Restraining Device Installation Instructions ....................... 5 Leg Installation Instructions ..................................................... 6 Figure 3 - Leg Installation ..................................................... 6 Leg Leveling Instructions ......................................................... 6 Caster Installation Instructions ................................................. 6 Figure 4 - Caster Installation ................................................. 6 Caster Leveling Instructions .................................................... 6 Gas Connection Instructions .......................................................... 7 Fryer Operation Recommendations ............................................... 7 Fryer Operating Instructions .......................................................... 8 Fryer Preparation For Use ...................................................... 8 Figure 5 - Draining The Kettle ............................................... 8 Lighting Procedure .................................................................. 9 Figure 6 - Gas Safety Valve & Control Knob Positions .......... 9 Shutdown Procedure .............................................................. 9 Daily Cleaning Procedure ....................................................... 10 Monthly Maintenance Instructions .......................................... 10 Fryer Troubleshooting Guide ................................................... 11-14 Fryer Warranty ............................................................................ 15 ! DANGER Read these specifications, Code Requirements, Installation Requirements, Installation Instructions, and Operating Instructions very carefully. Failure to follow the Instructions could cause the fryer to malfunction . A fryer malfunction can result in property damage, serious bodily injury, or death.
3 L20-349 R3 SHIPPING CONTAINER INSPECTION 1.Carefully examine the shipping carton for external damage. When damage is noted, notify the delivery carrier immediately. Save all packing materials for damage claim examination. 2. If no external damage is noted, remove the shipping carton from the fryer and examine the fryer carefully for damage. Place the fryer in a safe location, if damage is noted, so that the freight damage claims adjuster can examine the fryer. 3. Save the shipping container for use during leg/ caster installation. Refer to the Installation Instructions for that procedure. FRYER GAS SUPPLY SPECIFICATIONS Please make sure that your desired fryer location has gas supply factors that are suitable for this product: * - Rating is based on sea level operation. Reduce rating 4% for each 1000 feet above sea level. ** - “W.C. = Inches, Water Column. *** - Measure Supply Pressure when all other gas-powered equipment is operating. Gas Supply Inlet Pipe must be ½“ standard gas line. The gas supply inlet line should be as straight as possible (fewest bends or elbows) to obtain the highest available gas pressure at the fryer. Locate this inlet line horizon- tally at the center of the desired fryer location, approxi- mately 8¼“ above the floor. NOTE: Using a flexible inlet line permits variation in the gas supply line location, both horizontally and vertically. FRYER ELECTRICAL SPECIFICATIONS The ANETS Fryer Model SLG40 requires no external electric power source. Figure 1 is the wiring diagram of an ANETS SLG40 Fryer. Figure 1. Fryer Model SLG40 Wiring Diagram 3 Standard Accessories furnished in the shipping carton for this fryer include: 2 Fryer Baskets 1 Screen 4 Adjustable Legs 1 Drain Valve Extension 1 Basket Hanger 1 Flue Deflector Optional Accessories available for this fryer include: Single or Triple Fryer Baskets 1 Set (4) of Casters Anets fryers are only for use with the type of gas specified on the spec plate. If a fryer requires modifica- tion to use a gas other than that which is identified on the fryer spec plate, contact your Anets representative or call 1-603-225-6684. INPUT REQUIRED: 90,000 BTU/Hr * Natural Gas Propane MANIFOLD PRESSURE 3½“ W.C. ** 10“ W.C. SUPPLY PRESSURE ***6“ W.C., minimum 11“ W.C., minimum
4 L20-349 R3 CODE REQUIREMENTS IMPORTANT: Read the Code Requirements and ALL installation instructions carefully, before starting the installation. Contact the fac- tory (1-603-225-6684) if any problems or questions arise. The fryer installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1 (latest edition); the Natural Gas Installation Code, CAN/CGA-B149.1 (latest edition); or the Propane Gas Installation Code, CAN/CGA-B149.2 (latest edition), as applicable, including: a. Disconnect the fryer and its individual shutoff valve from the gas supply piping system during any pressure testing of the gas supply system at test pressures in excess of ½ psig (3.45 kPa). b. Isolate the fryer from the gas supply piping system during any pressure testing of the gas supply system at test pressures equal to or less than ½ psig (3.45 kPa). c. For fryers utilizing floor casters, the fryer instal lation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 (latest edition) or CAN/CGA 6.16 (latest edition), and a quick-disconnect device that complies with the Standard for Quick-Discon- nect Devices for Use with Gas Fuel, ANSI Z21.41 or CAN/CGA 1-6.9 (latest edition). From the top of the flue on the fryer, allow a minimum of at least 10 inches verti- cal clearance beneath a ventilating hood. Figure 2. Fryer Model SLG40 Site Installation Requirements d. Restrict the movement of a caster-equipped fryer by using a limiting device (for example, a cable attached both to the fryer and to a fix- ture attached to the site structure) to avoid depending on the connector and the quick- disconnect device or its associated piping to limit fryer movement. e. Install this fryer on a non-combustible floor with its back and sides at least 6” away from any combustible wall, as shown in Figure 2. f. Install this fryer in a location where adequate combustion and ventilation air is available. Keep the area directly in front of the fryer open for adequate air flow to the burners. DO NOT obstruct the flow of combustion and ventilation air. g. Keep the fryer area free and clear from combustibles and debris. h. Attach a restraining device to each fryer, to prevent the unit from tipping, which could cause splashing of hot liquid . WARNING Install this fryer under a ventilation hood that conducts combustion pro- ducts outside the building. Venting must comply with ANSI/NFPA 96 (latest edition).
5 L20-349 R3 INSTALLATION Install the fryer in accordance with the preceding Code Requirements, as well as the following Installation Requirements. 1. DO NOT install this fryer in a mobile home, trailer, or recreational vehicle. 2. Install this fryer in a location that allows it to be moved away from other adjacent appliances for cleaning and maintenance. NOTE: If the fryer is installed among a row of appliances (“banked”), with its only convenient movement forward, sufficient room must be available in front of the fryer to permit its separa- tion from adjacent appliances for cleaning and maintenance. 3. Tightly fasten the legs (or casters) to the bot-tom of the fryer using the supplied hardware, to prevent the fryer from tipping, wobbling or rocking when it is in its FRYER RESTRAINING DEVICE INSTALLATION INSTRUCTIONS Install one restraining device connector securely into the structure wall directly behind the fryer’s desired location (Figure 2). 2. Install one restraining device connector on the rear panel of the fryer very close to the quick- disconnect device on the end of the fryer’s gas line. 3. Attach one end of the restraining cable to the wall connector. Attach the other end to the fryer connector. 4. Confirm that the fryer cannot move far enough away from the wall to cause excessive move- ment of the flexible gas line or its associated connectors. 5 REQUIREMENTS desired location. Refer to the following Leg Installation Instructions or Caster Installation Instructions for leg or caster attachment and leveling information. 4. Confirm that the air from the ventilation hood flowing near the fryer after installation is NOT blowing on the rear of the unit, to prevent affecting the burner flames and possibly causing control damage. CAUTION: Hood make-up air MUST NOT flow in a manner that restricts or impedes the natural flow of combustion or ventilation ai r. ! 1.WARNING ! Fryers MUST have a movement-limiting (restraining cable) device installed to prevent tipping that causes splashing or spilling its HOT contents. NOTE: This movement-limiting device is to be furnished and installed by the fryer’s installing contractor before the fryer is connected to the gas line at its desired location.
6 L20-349 R3 LEG INSTALLATION INSTRUCTIONS 1. Position the fryer on its side on a clean surface. 2. Attach each leg with four bolts, washers and nuts (provided). 3. Tighten securely LEG LEVELING INSTRUCTIONS 1. Move the fryer to its desired location. 2. Turn the screw-type leg adjustment ends as necessary to level the fryer, until NO tipping, rocking, or wobbling is evident. 3. P e r f o r m t h e “Fryer Restraining Device Installation Instructions.” Figure 3. Typical Leg Installation CASTER LEVELING INSTRUC- TIONS Move the fryer to its desired location. Determine whether the fryer tends to wobble or rock when in its desired location. If it does, perform steps 3 through 9. If it does not, skip to step 10, then proceed to the Installation Instructions. Determine which caster requires adjustment and the approximate amount of change required to level the fryer. Position the fryer on its side, exposing the bottom of the fryer (Figure 5). Completely remove the bolts. Retain the bolts for later reassembly. Reinsert each mounting bolt through the caster mounting plate; next, place a spacer of the required size on the bolt before inserting the bolt into the bottom of the fryer. Repeat step 6 for all remaining bolts. Tighten all four bolts with locking nuts evenly and securely against the bottom of the fryer. Return the fryer to its desired location. Lock the front casters to prevent fryer movement and check again for wobbling or rocking. Repeat steps 4 through 8 until no wobbl- ing or rocking occurs. When the fryer no longer wobbles or rocks, perform step 10. Next, perform the “Fryer Restraining Device Installation Instructions.” WARNING The fryer MUST NOT tip, rock or wob- ble, to avoid splashing or spilling its HOT shortening contents during operation. CASTER INSTALLATION INSTRUCTIONS 1. Postion the fryer on its side on a clean surface. 2. Attach each caster with four bolts, washers, and nuts (provided). 3. Mount locking casters on the front of the fryer and fixed casters on the rear. 4. Tighten securely. ! 1. 2. 3. 4. 5. 6. 7. 8. 9. Figure 4. Typical Caster Installation 10.
7 L20-349 R3 GAS CONNECTION INSTRUCTIONS Installing your ANETS Fryer requires the fol- lowing procedure, after its legs or casters are pro- perly attached and it is in its desired location. 1. Ensure that the gas safety valve control knob in the fryer has its OFF position next to the valvemark. 2. Ensure that the gas supply inlet line valve is closed (crosswise to the line direction). 3. Ensure that the fryer’s thermostat is set to OFF. 4. Connect the ½” gas supply line to the gas line adapter on the lower rear of the fryer. FRYER OPERATION RECOMMENDATIONS DANGER NEVER operate this fryer when its flue is blocked because the combus- tion products can cause injury to personnel. Please observe the following recommendations to obtain the optimum results from your ANETS Fryer. B. Schedule regular cleaning of the fryer to ensure long-term satisfactory operation. Refer to the Daily Cleaning Procedure , later in this manual. C. Before servicing and maintenance, allow the fryer to cool. ALWAYS shut off gas to the fryer while working on it, to prevent burns. D. Contact the factory (1-603-225-6684) for war- ranty service authorization. [Always notify the factory the next business day about ‘after-hours’ warranty service.] Contact your local restaurant equipment service agency for other service, repairs, or mainte- nance activities, as necessary. 7 5. Turn the gas supply line valve ON; then, check all gas supply line joints and couplings for leaks using soap suds or a leak-check solu- tion, after the fryer is in its desired location. 6. Refer to Fryer Operation Recommenda- tions and Fryer Operating Instructions to begin using your ANETS Fryer. ! DONOTuse a flame to check for leaks. WARNING ! Avoid moving the fryer while it contains HOT shortening. Drain the shortening from the frye r before moving it for service, clean- ing or mainte- nance to avoid spilling or splashing. Burns fro m hot shortening can cause serious injury or death. A. An ANETS Model SLG40 Fryer is designed for operation with a kettle filled with approximately 35 to 40 pounds of liquid shortening. (This is approximately 3½ to 5 gallons.) DANGER ! ! CAUTION DO NOT attempt to operate this fryer during an interruption of gas service. Turn all fryer controls to OFF, including the gas control valve knob, then close the gas supply line valve. When notified that the interruption of gas service has ended, perform the Lighting Procedure (later in this manual). Shortening mus tbe melted into the liquidstate before it can be used in an ANETS Fryer. CAUTION: DO NOT melt solid shorten- ing in this fryer because the melting can damage the kettle, which will void the fryer warranty.
8 L20-349 R3 FRYER OPERATING INSTRUCTIONS Normal operation of an ANETS Fryer requires that the kettle is filled with liquid shortening to above the lower indent level marked on the rear of the kettle, before lighting the fryer’s main burners. CAUTION: Shortening MUST be in liquid form to avoid scorching or discoloration and possible damage to the kettle. Damage caused by melting solid shortening will NOT be covered by the warranty. FRYER PREPARATION FOR USE “BOIL OUT” INSTRUCTIONS Before using the newly installed fryer for food pre- paration, clean the rust preventive material from the kettle: 1. Thoroughly wipe the interior of the kettle with clean cloths. Open the front door on the lower portion of the fryer to access the drain ball valve. Open the drain ball valve (by aligning the valve handle with the drain ball valve) and wipe the entire drain line clean of rust preventive material. 2. Close the drain ball valve (turn the valve handle cross-wise to the drain ball valve). Fill the kettle with water to about 3“ from the top. Add 1 to 2 cups of low sudsing soap powder, washing soda (trisodium phos- phate), or deep fat fryer kettle cleaner. 3. P e r f o r m t h e Lighting Procedure for the fryer. (Refer to the Lighting Procedure later in this manual.) 4. Set the thermostat to 190 °F. Heat, but DO NOT boil the water. Stir the water to dissolve the cleaning material. 5. Clean the fryer kettle for at least 20 minutes. Use a small hand mop (an optional brush can be ordered for this purpose) to clean the upper portion of the kettle (above the 3 “ waterline) and the top rim of the kettle. 6. Shut down the fryer using the Shutdown Procedure for the fryer. Refer to the Shutdown Procedure later in this manual. Allow the water to cool slightly. 7. Open the front door and mount the drain extension to the drain ball valve. Position a container (bucket) capable of holding VERY HOT cleaning solution beneath the end of the drain extension to hold the cleaning solution being drained, as shown in Figure 5. Figure 5. Draining The Kettle 8 ! 8. Open the drain ball valve SLOWLY, to avoid splashes while draining the cleaning solution from the kettle. 9. Close the drain ball valve (valve handle cross-wise ) and remove the drain extension. Close the front door. 10. Safely dispose of the cleaning solution. 11. Fill the kettle with water to about 3 “ from the top. Add 2 cups of vinegar to neutralize the cleaning solution. 12. Repeat steps 3 through 10 of this procedure. 13. Thoroughly wipe the interior of the kettle and the drain ball valve with clean, dry, wiping cloths to remove ALL water. 14. Dry the kettle thoroughly because any remaining water can cause spattering of hot shortening when the kettle is later filled and heated.
9 L20-349 R3 FRYER OPERATING LIGHTING PROCEDURE N OTE: The gas line of a new fryer installation may contain a considerable amount of air which will hinder immediate lighting. You may have to press in the control knob as long as several minutes before the pilot flame burns steadily. 1. Open the front door and ensure that the fryer’s thermostat knob is set to OFF. 2. Open the gas supply line inlet valve to the fryer by aligning the gas valve handle with the gas line piping. 3. Turn the gas control valve knob to align the PILOT setting with the valve mark. Figure 6 shows the possible control knob positions. 4. P r e s s , a n d hold down, the valve control knob to allow pilot gas to flow. Apply a lighted match to the end of the pilot burner, until the pilot flame lights. NOTE: A butane lighter may also be used to light the pilot flame. Continue holding down the control knob for at least 30 seconds until the pilot flame burns steadily, without going out. 5.Release the control knob and observe that the pilot flame remains lighted. 6. Turn the gas control valve knob to align the ON setting with the valve mark. 7. Turn the thermostat knob to the desired tempera- ture. Observe that the fryer’s main burners light to heat the kettle. Valve Mark ON OFF Figure 6. Gas Control Valve & Knob Positions INSTRUCTIONS (Continued) SHUTDOWN PROCEDURE NOTE: Shutdown is recommended at the end of a workday or whenever no frying is scheduled for a period of several hours. To prevent damage, the fryer MUST also be shutdown whenever there is no shortening in the kettle. 1. Turn the thermostat knob to OFF. 2. Turn the gas control valve knob to align the PILOT setting with the valve mark. Observe that the main burners’ flames go out. 3. Press down and turn the gas control valve knob to align the OFF setting with the valve mark. Observe that the pilot flame goes out. NOTE: For extended periods of non-use or when servicing the fryer, close the gas supply line inlet valve to the fryer by turning the gas valve handle cross-wise with the gas line piping. Valve Mark OFF ON Valve Mark PILOT
10 L20-349 R3 FRYER OPERATING INSTRUCTIONS (Continued) DAILY CLEANING PROCEDURE NOTE: Cleaning is recommended at the end of a workday to prepare the fryer for proper operation the next time it is to be used. 1. Open the front door of the fryer. Attach the drain extension to the drain ball valve. 2. Perform the Shutdown Procedure. Ensure that the gas supply line inlet valve is closed (handle cross-wise to pipe line) and the pilot flame is extinguished. 3. Position a steel drum [NEVER use plastic!] with a filter cone directly beneath the drain extension end. 4. Slowly open the drain ball valve to drain the HOT shortening. 5. Remove the fryer baskets and screen from the kettle. Remove the basket hanger from the flue. Clean, and rinse, these items in the sink. MAKE SURE that these items are completely dry before their next use. 6. Clear any sediment blocking the kettle drain. Flush out all sediment in the bottom of the kettle by pouring filtered liquid shortening into the kettle until the shorten- ing being drained runs clear. 7. Close the drain ball valve, after the kettle is completely empty of shortening and sediment. Detach the drain extension. Clean,rinse, and dry it before storing. Wait until the kettle has cooled before performing step 8, to avoid injury from burns. 8.Thoroughly wipe the kettle interior using clean cloths. 9. Periodically perform the “BOIL OUT”Instructions to ensure thorough cleaning of the kettle. ( Refer to the earlier FRYER PREPARATION FOR USE section.) 10. Return the fryer to its normal operating location, if it was moved for cleaning, and reconnect both the gas supply line and the movement-limiting cable. (For caster- equipped fryers, lock the locking casters to prevent movement.) 11. Refill the kettle with filtered (or fresh) liquid shortening to the desired indent mark on the rear wall of the kettle, only if fryer operation is to continue during a subsequent shift. Otherwise, melt shortening into its liquid state and refill the kettle before fryer operation is scheduled during the next normal working shift. 12. Attach the basket hanger to the top of the backsplash panel. Return the screen and fryer baskets to their proper positions on the basket hanger. 13. P e r f o r m t h e Lighting Procedure to return the fryer to operation, when desired. MONTHLY MAINTENANCE INSTRUCTIONS NOTE: Regular maintenance is recommended to keep the fryer operating properly. Once each month, before beginning fryer operation, check the flue (behind the backsplash panel) to ensure that it is clear and free of obstructions, enabling exhaust combustion gases to flow freely toward the ventilation hood area. DO NOT allow the flue to become excessively dirty. Monthly, observe the condition of the ventilation hood. If it shows evidence of a great deal of greasy residue, remove (clean) the residue to allow free flow of ventilation air. DAN GE R Avoid moving the fryer while it contains HOT shortening. Drain the shortening from the fryer before moving it for service, clean- ing or mainte- nance to avoid spilling or splashing. [Refer to steps 1 through 7.] Burns from HOT shortening can cause serious injury or death. ! WARNING