Anaheim Stepper TM2000 Users Guide
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TM2000 UNIVERSAL OSCILLATOR USERS MANUAL Jul 8, 2002#L010107COPYRIGHT Copyright 1994 by Anaheim Automation. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language, in any form or by any means, electronic, mechanical, magnetic, optical, chemical, manual, or otherwise, without the prior written permission of Anaheim Automation, 910 E. Orangefair Lane, Anaheim, CA 92801. DISCLAIMER Though every effort has been made to supply complete and accurate information in this manual, the contents are subject to change without notice or obligation to inform the buyer. In no event will Anaheim Automation be liable for direct, indirect, special, incidental, or consequential damages arising out of the use or inability to use the product or documentation. LIMITED WARRANTY All Anaheim Automation products are warranted against defects in workmanship, materials and construction, when used under Normal Operating Conditions and when used in accordance with specifications. This warranty shall be in effect for a period of twelve months from the date of purchase or eighteen months from the date of manufacture, whichever comes first. Warranty provisions may be voided if the products are subjected to physical damage or abuse. Anaheim Automation will repair or replace at its option, any of its products which have been found to be defective and are within the warranty period, provided that the item is shipped freight prepaid, with RMA (return material authorization), to Anaheim Automations plant in Anaheim, California.
ACCEL/DECEL SLOWFASTJOYSTICK GAIN MIN MAX BASE1BASE2 MAX1MAX2 R1R2 R3R4R5R6FIGURE 1: DIMENSIONS AND COMPONENT LOCATIONS OF TM2000. AND DIMENSIONS OF TRACK. DESCRIPTIONThe TM2000 UNIVERSAL OSCILLATOR is a linear ramping pulse generator and JoystickThere are basically eight inputs which can determine the output pulse rate. Three select lines Controller with several options. It is designed to be used with Anaheim Automation StepS1, S2, S3 (pins 1,2,3 on TB1) determine which of the eight inputs is to be used, as shown in Motor Drivers and can produce pulse rates up to 2.56MHz. It has four on-board potTable 1. The user can switch from any adjustments for 2 base speeds and 2 max speeds, a remote pot input, two VCO inputs input to another input with these select lines. (Voltage Input), and a joystick input. Also, the acceleration/deceleration ramp is adjustable, and the output pulses can be divided to lower frequencies. The board is designed to fit in a snap track.S3S2S1FUNCTION 111BASE1 (R3) 110MAX1 (R4) 101BASE2 (R5) 100MAX2 (R6) 011REMOTE POT 010+VCO IN (0 to +10VDC) 001+/-VCO IN (-5 to +5VDC) 000JOYSTICK TABLE 1. CONTROL INPUTS AND FUNCTIONS FOR TM2000 P.G. ON-BOARD SPEED POTSWith the S3 input high (+5VDC) or open, the pulse generator is set up to use the four on-board speed pots. With the S1 input high (+5VDC) or open, BASE speed is selected. When this input is pulled low ( 0VDC), MAX speed is selected. The S2 input allows switching fromone set of BASE and MAX speeds to the other set of BASE and MAX speeds. When this input is high (+5VDC) or open, BASE1 and MAX1 are selected. When this input is low (0VDC), BASE2 and MAX2 are selected. There are three basic modes of operation when using the on-board speed pots. One mode requires the use of the STOP/RUN input and the S1 input. Normally in this mode both inputs are high before running. To start running, the STOP/RUN input is first pulled low (0VDC); the pulse generator starts running at BASE speed. The S1 line is pulled low (0VDC) some time after; this causes the pulse generator to ramp up to MAX speed and continue runningat MAX speed. If the S1 input is set high (+5VDC) again, the pulse generator will ramp down to BASE speed and continue running until the STOP/RUN input is set high again. The second mode of operation requires the use of only one input -- the RDS (Run-Down-Stop) input. S1 must be high when using the RDS input. When this input is pulled low (0VDC), the pulse generator to starts running at BASE speed and immediately ramps up to MAX speed. As long as this input is held low, the pulse generator will continue to run at MAX speed. When this input is set high (+5VDC), the pulse generator will ramp down to BASE speed and then stop.
FIGURE 2: VOLTAGE IN (VCO INPUTS) VS. FREQUENCY OUT (UNDIVIDED). Some applications may require ramping up only and no ramping down. This is the third+/- VCO INPUTmode. To operate in this mode, the STOP/RUN input and the S1 input are tied together.Refer to the Table 1 for proper control input settings. This input is similar to the +VCO input When both inputs are pulled low, the pulse generator starts running at BASE speed andexcept it automatically produces the DIRECTION and STOP/RUN signals. Acceptable immediately ramps up to MAX speed. When these inputs is set high, the pulse generatorvoltages are -5VDC to +5VDC (see figure 2). If the voltage is positive, the DIRECTION is will stop immediately. Make sure the pulse generator has enough time to ramp down toclockwise (DIR OUT=HIGH). If the voltage is negative, the DIRECTION is counterclockwise BASE speed before starting again, because the pulse generator still ramps even though the(DIR OUT=LOW). The pulse generator will automatically run if the absolute value of the output pulses are stopped.voltage is greater than 250mV; the p.g. will NOT run if the absolute value of the voltage is REMOTE POTRefer to the Table 1 for proper control input settings. This option allows manual speedJOYSTICKadjustment from a remote pot. The value of the POT should be 100K ohms. The STOP/RUNRefer to the Table 1 for proper control input settings. If this feature is to be used, the proper input is to be used in conjunction with the remote pot.joystick may be purchased through Anaheim Automation. This feature allows a joystick to In many applications, the TM2000 will be mounted in a cabinet or behind a panel with the on-position, no pulses are put out. Pulses begin as the joystick is moved away from the middle board speed pots set semi-permanently and out of reach. At times, the operator may wantposition. The pulse rate increases as the stick is moved further from the middle position. to vary the speed of the machine to run tests or make observations. By switching to theThe DIRECTION signal is automatically determined by the direction in which the stick is REMOTE POT (with the select lines), the operator is able to do this.moved. Acceptable values for the joystick potentiometer are 1K - 100K ohms. +VCO INPUTWhen using the joystick function, several adjustment may be needed. First, connect the Refer to the Table 1 for proper control input settings. A voltage at this input will cause thejoystick as in Figure 3. The joysticks pot must be adjusted so that the pot wiper is exactlypulse generator to produce pulses at a rate proportional to the input voltage. Acceptablecentered. There are several way to do this. One way is to simply select the Joystick Mode voltages are 0 to +10VDC. The voltage in vs. frequency out is a linear relationship as shownand adjust the joysticks pot until no pulses are sent out. Another way to do this is to lookin figure 2. If the voltage at this input is instantaneously changed from one voltage toat the DIR out (pin 10, TB2) with a multimeter while adjusting the joystick pot. The pot is another, the TM2000 pulse generator will ramp from one speed to the other (the speed willcentered when the DIR out just switches from logic 0 to logic 1 or vice versa. Some not change instantaneously). The STOP/RUN input is normally to be used in conjunctionjoysticks also have a trim adjustment. with this input. By placing JP1 in the appropriate position, the pulse generator will automatically run if the voltage is greater than 500mV; the p.g. will NOT run if the voltageThe electrical travel of joystick pots may vary from one joystick to another so an adjustment,is less than 500mV (see Table 3).R2 is provided. R2 is the gain adjustment for the joystick mode. To adjust R2, start with this less than 250mV. be used to control the direction and speed of the pulses. When the joystick is in the middle pot turned to the minimum gain (max clockwise position). Push the joystick to one of the ends, and slowly turn R2 counterclockwise (increasing the gain). The output pulse rate should keep increasing until pulses stop. When the pulses stop, this means that the gain is too high. So, turn R2 clockwise a little (decreasing the gain) until output pulses appear again. Try this again with the joystick in the other direction, and adjust the pot accordingly. OFF/ONThis input (pin 8 or TB1) is used to stop output pulses regardless of the operation mode. A logic 1 inhibits pulses or turns the output OFF. A logic 0 enables pulses or turns the output ON. At times, it may be desirable to turn off output pulses. Since the VCO and Joystick inputs start and stop automatically, the OFF/ON input can be used to turn off output pulses in these modes. Normally this input will be grounded or at logic 0. DIRECTION INPUTThe Direction input (pin 5, TB1) is used only with on-board pots, REMOTE POT, and the +VCO input. A logic 1 selects clockwise; a logic 0 selects counterclockwise. This input is basically sent straight out (buffered) to the drivers Direction Input. The +/- VCO and Joystick inputs do not use this input.
ACCELERATION/DECELERATION RAMPINGsame. The minimum pulse rates for the +/- VCO Input and the JOYSTICK Control are roughlyThe acceleration and deceleration of the TM2000 are linear and adjustable (by R1) fromten times higher than the minimum speeds in Table 2 (The MAX rates are the same as in approximately 2,700,000 steps/sec to 61,000,000 steps/sec. Remember if you are using aTable 2). 2 2 divided output, also divide these accel/decel rates by the same divisor to get a corresponding number. For example,if you are using a divisor of 128 (to get 20kHz max), thePOWER REQUIREMENTSaccel/decel rates will be approximately 21,000 steps/sec to 476,000 steps/sec.There are three options for supplying power to the board. Use only one type of power at a 2 2 OUTPUT PULSE RATES/ DIVISORSsupply may be applied to pin 11 of TB1. 9VAC may be applied between pins 12 and 13 of The approximate pulse rates are shown in Table 2 below. Undivided pulses ranging fromTB1. 12kHz to 2.56MHz come out on pin 11 of TB2. Divided pulses come out on pin 12 of TB2. SW1,SWITCHBASE SPEEDMAX SPEED POSITIONDIVISORRANGERANGE 026kHz - 128kHz6kHz - 1.28MHz 143kHz - 64kHz3kHz - 640kHz 281.5kHz - 32kHz1.5kHz - 320kHz 316750Hz - 16kHz750Hz - 160kHz 432375Hz - 8kHz375Hz - 80kHz 564188Hz - 4kHz188Hz - 40kHz 612894Hz - 2kHz94Hz - 20kHz 725645Hz - 1kHz45Hz - 10kHz 851223Hz - 500Hz23Hz - 5kHz 9102412Hz - 250Hz12Hz - 2.5kHz A20486Hz - 125Hz6Hz - 1.25kHz B40963Hz - 62.5Hz3Hz - 625Hz C81921.5Hz - 31.2Hz1.5Hz - 312Hz D163840.75Hz - 15.6Hz0.75Hz - 156Hz E327680.38Hz - 7.8Hz0.38 Hz - 78Hz F655360.19Hz - 3.9Hz0.19 Hz - 39Hz TABLE 2. DIVIDED CLOCK OUTPUT RANGES. The first column in Table 2 shows the switch position (SW1) for the respective divisors in the second column. The range of BASE speeds are shown in column three, and the range of MAX speeds are shown in the last column. Notice that the maximum BASE speed is onetenth of the maximum MAX speed, and the minimum speeds for BASE and MAX are the time. A regulated +5VDC supply may be applied to pin 10 of TB1. An unregulated +12VDC 14-PIN HEADER CONNECTORThis connector is used for a direct connection to some Anaheim Automation Drivers usinga flat ribbon cable. The driver supplies power and receives Clock and Direction signals through this connector. The Clock output on this connector may be the undivided Clock(2.56MHz max.) or a divided Clock; this is selected by jumper JP2 (see Table 3). The following Anaheim Automation Drivers use this connection: MDBB570, MDMS32, MDMS256, DPT10001, DPFHP001, BLHP101. DESCRIPTIONJP1JP2 Manual STOP/RUN for +VCO Input1 - 2X Automatic STOP/RUN for +VCO Input2 - 3X Undivided CLOCK on 14-pin HeaderX1 - 2 Divided CLOCK on 14-pin HeaderX2 - 3 STANDARD PRODUCT (Ready to Ship)1 - 22 - 3 TABLE 3: JUMPER DESCRIPTION.X=DONT CARE
TB2DESCRIPTION TERMINAL 1REMOTE POT (TOP) 2REMOTE POT (WIPER) 3REMOTE POT (BOTTOM) 4JOYSTICK (TOP) 5JOYSTICK (WIPER) 6JOYSTICK (BOTTOM) 7+VCO IN 8+/- VCO IN 90VDC 10DIRECTION OUT 11CLOCK OUT (NON-DIVIDED) 12DIVIDED CLOCK OUT 130VDC TABLE 4: TB1 TERMINAL DESCRIPTION. TB1DESCRIPTION TERMINAL 1S1 2S2 3S3 40VDC 5DIRECTION IN 6STOP/RUN 7RDS 8OFF/ON 90VDC 10+5VDC 11+12VDC UNREGULATED 129VAC IN 139VAC IN TABLE 5: TB2 TERMINAL DESCRIPTION.HOOKUP DIAGRAMA typical hookup diagram is shown in Figure 3 showing ALL the inputs being used. ORDERING INFORMATION TM2000UNIVERSAL OSCILLATOR TMA-JS20002-AXIS JOYSTICK TMA-POT100K100K ohm REMOTE POT
SPECIFICATIONS Control Inputs: (TB1: pins 1,2,3,5,6,7)CLOCK OUT (pin 11, TB2)TTL/CMOS-compatible TTL/CMOS Squarewave Logic O - O to O.8Vfrequency = 12kHz to 2.56MHz Logic 1 - 3.5 to 5.OV S1, S2, S3 (pins 1,2,3, TB1 - see Table 1)D/CLOCK (pin 12, TB2)TTL/CMOS Squarewave DIR IN (pin 5, TB1 - not for +/-VCO or Joystick)see table 3 for frequency ranges Logic 0 - Counterclockwise Logic 1 - Clockwise STOP/RUN (pin 6, TB1) Logic 0 - Output Pulses Running Logic 1 - Output Pulses Stopped RDS (pin 7, TB1) Logic 0 - Run, Ramp up to MAX Speed Logic 1 - Ramp down to BASE Speed and STOP OFF/ON (pin 8, TB1) Logic 0 - Output Pulses Enabled Logic 1 - Output Pulses Inhibited REMOTE POT (pins 1,2,3, TB2) value - 100k ohms JOYSTICK (pins 4,5,6, TB2) pot value - 1k to 100k ohms +VCO (pin 7, TB2) Input Voltage Range: 0 to 10VDC Input Impedance: 200k ohms Thresholds for Automatic STOP/RUN: STOP - Vin500mV +/-VCO (pin 8,TB2) Input Voltage Range: -5VDC to +5VDC Input Impedance: 100k ohms STOP: Vin250mV POWER REQUIREMENTS:+5VDC regulated - pin 10,TB1 +8 to +12VDC unregulated - pin 11, TB1 6 to 9VAC - pins 12,13, TB1910 E. ORANGEFAIR LANE ANAHEIM, CA 92801 (714) 992-6990 FAX (714) 992-0471