Anaheim Motor parts ACPMxI Series Users Guide
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ACP-MxI Series AC Induction Motor User’s Guide 910 East Orangefair Lane, Anaheim, CA 92801 e-mail: [email protected](714) 992-6990 fax: (714) 992-0471 website: www.anaheimautomation.com ANAHEIM AUTOMATION December 2012L010583
General Description The ACP-MxI Series are fractional horsepower induction motors. ACP-MxI series provide users that need a simple solution. The ACP-MxI offers different sizes to accommodate your needs. These AC Induction motors can be customized to have a clutch and/or brake. ACP-MxI series operate at 120 or 220VAC, so there is no need for a transformer, just hook up and go! ACP-MxI series AC Induction motors can also be mated with other accessories, another reason to choose Anaheim Automation for your AC Induction motor projects. ACP-MxI series can be tailored with three phase AC Input. Three phase AC Induction motors are used when efficiency needs to be at its highest. A benefit of having a three phase AC Induction motor is without the need of a starting capacitor. Our three phase AC Induction motors offer great starting torque compared to other three phase AC induction motors. ACP-MxI AC Induction Motor Features • Brushless Design for Long Life and Quiet Operation • 110/220 VAC Input • Single or Three Phase Input available • Rated for Continuous Operation • High Power Factor up to 0.8 • Self Starting • UL Certified (Model Dependent) • Output from 6 to 150 Watts • High Starting Torque for High Inertial Loads. • Direct Replacement for some Panasonic AC Induction motors December 2012L010583
Wiring Diagram Part NumberuFVoltage ACP-M-2IK6A-C 0.8450 ACP-M-31K15A-C 1450 ACP-M-4IK25A-C 1.5450 ACP-M-5IK40A-C 2450 ACP-M-5IK60A-CF 4450 ACP-M-5IK90A-CF 5450 ACP-M-5IK120A-CF 7450 ACP-M-5IK150A-CF 8450Part Number uFVoltage ACP-M-2IK6A-A 2.5250 ACP-M-3IK15A-A 4250 ACP-M-4IK25A-A 6250 ACP-M-5IK40A-A 8250 ACP-M-5IK60A-AF 16250 ACP-M-5IK90A-AF 20250 ACP-M-5IK120A-AF 25250 ACP-M-5IK150A-AF 36250 Power Supply Requirements It is recommended that the ACP-MxI Series be powered by 120 VAC for the ACP-M-xIxxx-Ax or 220 VAC for the ACP-M-xIxxx-Cx series. Absolute Maximum Ratings Input Voltage for ACP-M-xIxxx-Ax: 130 VAC Input Voltage for ACP-M-xIxxx-Cx: 240 VAC Max Case Temperature: 80°C Storage Temperature: 0° to +50°C Temperature consideration: Use additional airflow and/or heatsinking to keep motor temperature under 80°C. December 2012L010583
Part NumberPolesNo Load Speed (RPM) Rated Load Speed (RPM) Starting Current (A) Rated Current (A) Starting Torque(oz-in) Rated Torque (oz-in) Maximum Torque(oz-in) ACP-M-2IK6A-A 41800 1550 0.41 0.25 5.77.2 14.4 ACP-M-3IK15A-A 41800 1600 0.59 0.34 12.512.5 25 ACP-M-4IK25A-A 41800 1500 0.91 0.49 19.4 2550 ACP-M-5IK40A-A 41800 1575 1.50.74 33.337.5 75 ACP-M-5IK60A-AF 41800 1550 2.21.06 62.552.7 105.4 ACP-M-5IK90A-AF 41800 1625 3.11.7 6673.6 147.2 ACP-M-5IK120A-AF 41800 1610 2.85 1.65 107101 202 ACP-M-5IK150A-AF 41800 1512 3.32.61 126.4137.5 275 Part Number PolesNo Load Speed (RPM) Rated Load Speed (RPM) Starting Current (A) Rated Current (A) Starting Torque(oz-in) Rated Torque (oz-in) Maximum Torque(oz-in) ACP-M-2IK6A-C 41800 1550 0.21 0.13 5.77.2 14.4 ACP-M-3IK15A-C 41800 1600 0.30.17 12.512.5 25 ACP-M-4IK25A-C 41800 1625 0.55 0.24 19.4 2550 ACP-M-5IK40A-C 41800 1590 0.75 0.31 33.337.5 75 ACP-M-5IK60A-CF 41800 1550 1.10.54 62.552.7 105.4 ACP-M-5IK90A-CF 41800 1625 1.60.85 6673.6 147.2 ACP-M-5IK120A-CF 41800 1615 1.52 0.92 11 9104 208 ACP-M-5IK150A-CF 41800 1560 1.71.07 130130 260 Part Number PolesNo Load Speed (RPM) Rated Load Speed (RPM) Starting Current (A) Rated Current (A) Starting Torque(oz-in) Rated Torque (oz-in) Maximum Torque(oz-in) ACP-M-4IK25A-S 41800 1650 0.52 0.19 5420 60 ACP-M-5IK40A-S 41800 1675 10.27 9132 96 ACP-M-5IK60A-SF 41800 1675 1.40.411 948.6 145.8 ACP-M-5IK90A-SF 41800 1675 2.10.56 20873.6 220.8 ACP-M-5IK120A-SF 41800 1600 2.60.8312104 312 ACP-M-5IK150A-SF 41800 1570 3.1 1336 132 396 December 2012L010583
Dimensions Figure 4: Dimensions for ACP-M-2IK6A-(A)(C)V Figure 5: Dimensions for ACP-M-3IK15A-(A)(C)V Figure 6: Dimensions for ACP-M-4IK25A-(A)(C)V December 2012L010583
Dimensions Figure 7: Dimensions for ACP-M-5IK40A-(A)(C)V Figure 8: Dimensions for ACP-M-5IK60A-(A)(C)V Figure 9: Dimensions for ACP-M-5IK90A-(A)(C)V, ACP-M-5IK120A-(A)(C)V, ACP-M-5IK150A-(A)(C)V December 2012L010583
AC Induction Motor FAQ What happens if I remove the internal brake mechanism of an AC induction reversible motor? Can I then use it as a regular AC induction motor? An AC reversible motor is an AC induction motor, but is made different. An AC reversible motor has it coils wound specifically for the application of a quick reversal movement. The AC reversible motor has it primary and secondary coils altered. Having a different ratio between the primary and secondary coils, its starting torque characteristics will be changed. This change makes it have the instant reversing characteristics. Moreover, the capacitor has been changed also to increase the starting torque. Therefore, removing just the internal brake mechanism won’t help make the revers\ ible motor run continuously. Why do AC induction reversible motors have a 30 minute rating? Due to the construction and the purpose of the AC reversible motor, it won’t allow running more than 30 minutes. The reason being is that a reversible motor requires a higher input power than an AC induction motor. The higher input power is used for the increased starting torque and ins\ tant reversing characteristics. There are higher losses in an reversible motor than a regular AC induction motor. Running the motor for more than 30 minutes can cause the motor to burn up. Therefore, for maximum performance, it is recommended for 30 minutes of use at a time. Can I run an AC induction reversible motor longer than 30 minutes? You can increase the running time of the motor if heating considerations are taken care of. The motor casing should be below 80 degrees Centigrade. Can I run an AC induction reversible motor 30 minutes in one direction then 30 minutes in the other? The 30 minute rating is for the total time that the motor is on, regardl\ ess of direction. Can I use a solid state relay (SSR) to switch the direction? When using a SSR to switch direction, please allow at minimum of 100ms before switching to the other direction. Can I use a capacitor other than the one it came with? The capacitor that came with the motor was chosen for optimum stability and performance. When using another capacitor, use the recommended capacitance and voltage values when obtaining another capacitor. The use of non-polarized capacitors should be used. For example, Electrolytic capacitors should not be used. What happens if I use a different capacitor value other what has been given? When using a different capacitor value, the AC induction motor may or may not start up. Erratic startup can also occur when using different capacitor values. December 2012L010583
ANAHEIM AUTOMATION COPYRIGHT Copyright 2012 by Anaheim Automation. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated in\ to any language, in any form or by any means, electronic, mechanical, magnetic, optical, chemical, manual, or otherwise, without the prior written permission of Anaheim Automation, 910 E. Orangefair Lane, Anaheim, CA 92801. DISCLAIMER Though every effort has been made to supply complete and accurate information in this manual, the contents are subject to change without notice or obligation to inform the buyer. In no event will Anaheim Automation be liable for direct, indirect, special, incidental, or conse\ quential damages arising out of the use or inability to use the product or documentation. Anaheim Automation’s general policy does not recommend the use of its’ products in life support applications wherein a failure or malfunction of the product may directly threaten life or injury. Per Anaheim Automation’s Terms and Conditions, the user of Anaheim Automation products in life support applications assumes all risks of such use and indemnifies Anaheim Automation against all damages. LIMITED WARRANTY All Anaheim Automation products are warranted against defects in workmanship, materials and construction, when used under Normal Operating Conditions and when used in accordance with specifications. This warranty shall be in effect for a period of twelve months from the date of purchase or eighteen months from the date of manufacture, whichever comes first. Warranty provisions may be voided if products are subjected to physical modifications, damage, abuse, or misuse. Anaheim Automation will repair or replace at its’ option, any product which has been found to be defective and is within the warranty period, provided that the item is shipped freight prepaid, with previous authorization (RMA#) to Anaheim Automation’s plant in Anaheim, California. TECHNICAL SUPPORT If you should require technical support or if you have problems using any of the equipment covered by this manual, please read the manual completely to see if it will answer the q\ uestions you have. If you need assistance beyond what this manual can provide, contact your Local Distributor where you purchased the unit, or contact the factory direct. December 2012L010583