Anaheim Discounted Package PKG342DPNPSCBL User Manual

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Section 6: Troubleshooting
Problem:
 Cannot establish communications with the DPN10601.
Possible Solutions:
  1) Make sure the DPN10601 controller has power. Is the controller’s Green LED on ?
  2) Check the RS232/RS485 connections.
  3) Check for loose cable connections either on the DPN10601 controller or COM Port.
  4) Was the software installed successfully?
  5) Go to Setup | Co m Port Settings and verify COM port setting.
  6) Go to Setup |  Axis and verify address settings are the same.
  7) Click on Setup | Connect icon to communicate with the DPN10601 controller.
  8) If problems still exist, contact Anaheim Automation Tech Support.
910 E Orangefair Lane
Anaheim, CA 92801, USA
www.anaheimautomation.com
[email protected]
Anaheim Automation
Technical Assistance
Problem:
  There is no power to the DPN10601 controller.
Possible Solutions:
  1) Is the DPN10601 controller connected to the appropriate power supply?
  2) Check for any blown fuses in line with the DPN10601 controller .
  3) If problems still exist, contact Anaheim Automation, Inc. Tech Support.
Problem:
  My program won’t “Autostart”.
Possible Solutions:
  1) Verify that the Autostart Function has been enabled. 
  2) Go to Setup |  Autostart Program and Click on  Enable.
  3) If problems still exist, contact Anaheim Automation Tech Support. 
						

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Problem:The DPN10601 controller has a fault condition.
Possible Solutions:
 1) Verify your program for improper syntax that may cause an error code.
  2) Physically press the reset button on the DPN10601 to clear an error .
  3) Another way to clear an error is by using either the SMC60WIN software or the direct mode    
          command instructions set. 
  4) The SMC60WIN can clear an error in the real time motion tab section by clicking on the verify   
      parameters button.
  5) The direct mode command “!” can clear an error by simply prompting the error code register    
          to return the value back to the PC or PLC. 
Note: Read the Error returned to the screen to better understand what can be causing the fault condition. 
The error is returned in binary coded decimal format. If two errors were received, their binary values would 
be added together.
Error Codes
Error Code TypeDescription
1 Receive Overflow 
Error The serial communications had a receiving error. This is an internal error caused by 
the computer.
2 Encoder Error 1 The encoder needed to correct the index.
4 Encoder Error 2 The encoder could not finish the index.  Output 8 is set with this error .
8 Command Error A bad command was sent to the controller. Please check to see that the command 
being sent is valid.
16 Motor Error Motor speed profiles are set incorrectly. Please make sure that the base speed is less 
than the max speed and that the speeds are within their valid ranges.
32 Range Overflow 
Error The go to position has an overflow error. This is caused by the P command trying to 
find a position that is out of its range.
64 Range Error There was an invalid number of commands and characters sent to the controller
. 
Check to see if the parameters are invalid for the command that was sent.
128 Transmitt
Error To many parameters sent back to the PC. This is an internal error caused by the 
eeprom.
256 Mode Error Controller is in a wrong mode. Some commands are good only in programming mode, 
while others are good only in direct mode. Check the direct mode section to see which 
commands are good in direct mode.
512 Zero Parameters 
Error There were no parameters sent to the controller. A command was sent to the controller 
that expected to see parameters after the command.
1024 Busy Error The controller is busy indexing. The controller is sending out clocks to the driver and 
can not execute the next instruction.
2048 Memory Range 
Error The specified address is out of range. This is caused by overflowing the program 
memory by having a program that is to large.
4096 Memory Command 
Error The command pulled from memory is invalid. The command that was stored into the 
eeprom was non executable by the program. This is an internal error.
8192 Thumbwheel Read 
Error There was an error reading the thumbwheel or the thumbwheel is not present. 
						

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Section 7: Sample Programs
Sample Program 1:
Sample Program 1 illustrates a typical application where a system moves to a specific position required. 
The sample program shows how to use the motion and goto instruction commands.
04000 8000
Start
Initilize Values
Move 4000 Steps
Repeat Last Move
Move to Position 0 
then wait 500mSec
Quit 
						

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Sample Program 2:
Sample  Program  2  illustrates  a  typical  application  where  a  system  is  first  sent  home  to  a  datum  or  0 
position. This sample program shows how a motor will move to 3 different positions utilizing some of the 
motion commands, loop routines and encoder routine.
0 Position
(Home Position) 2”
4”6”
1st
Position 2nd
Position 3rd
Position
Labeler DryerCapper 
						

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Sample Program 3:
Sample  Program  3  illustrates  the  setup  and  operation  of  the  output  on  the  fly  function,  and  the  use  of 
the if/then statement. The system is first homed using home type 0, waits for input 1 to be a value of 0 
(grounded)  and  then  is  indexed  10,000  steps.  During  this  index,  output  1  needs  to  be  turned  on  every 
1000 steps 5 times starting at position 2000. At the end of the index, output 1 is then turned on again for 
1 mS  and the unit is then sent back the 10,000 steps to position 0, but the output should not be turned 
on. The unit then repeats waiting for input 1 to be 0 and indexes again. 
						

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Sample Program 4:
Sample Program 4 illustrates the setup of the analog speed function and the use of “indexing-on-the-fly.” 
The system is first homed using home type 1. The next step is to wait for the input register to read 110111 
(input 2 must be high while input 3 is low, all other inputs are not used and input 1 is masked high due to 
the analog function being used). The third step is to slew using the analog input as the maximum speed 
between 5000 and 10000 steps/revolution. When input 2 is switched low,  the unit will index 2500 more 
steps and ramp down to base speed and stop. At the end of the index, output 1 will turn on for 100 mS. 
After  the  output  is  turned  off  the  unit  will  be  sent  back  to  position  0.  The  program  then  is  sent  back  to 
repeat itself, waiting for the input register to be 110111 again. 
						

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Sample Program 5:
Sample Program 5 illustrates a typical 3 axis application where one DPN10601 (Axis 0) is controlling the 
other two axes (Axis 1 and Axis 2) by using the send text string commands. The program first sets the 
accelerations, base speeds and maximum speeds for each axis.  It then is enabling Axis 0 and Axis 1 to 
use the thumbwheel switch that is connected to each unit for indexing. The direction is then set for Axis 
0 and Axis 1 and these two axes are then told to index the distance set in each thumbwheel at the same 
time. The program then waits for the motion to finish before it tells Axis 2 to move. Axis 2 first moves in 
the  negative  direction  waits  for  the  index  to  finish,  and  then  moves  back  in  the  positive  direction. After 
Axis 2 is finished moving, Axis 0 and Axis 1 are both sent back to their zero positions at the same time. 
The program is then repeated. 
						

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ASCII SymboHex ValueASCII Symbol Hex ValueASCII Symbol Hex Value
0 30 J4A #23
1 31 K4B $24
2 32 L4C %25
3 33 M4D “27
4 34 N4E (28
5 35 O4F +2B
6 36 P50 ,2C
7 37 Q51 -2D
8 38 R52 .2E
9 39 S53 :3A
A 41 T54 ;3B
B 42 U55@40
C 43 V56 [5B
D 44 W57 ]5D
E 45 X58 ^5E
F 46 Y59 {7B
G 47 Z5A }7D
H 48Carriage Return 0D~7E
I 49 !21
Appendix: ASCII Table for Direct Mode