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American Water Heater NonCondensing UltraLow NOx Outdoor Natural Gas GT110UNE user manual

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    							51    Page
    Parts List
    Owner's Guide
    PARTS LIST
    Item #Description
    Part #
    110U, 310U and 
    510U  models
    T-KJr2U, T-K4U 
    and T-D2U models
    001Case assembly for Indoor models
                             for Outdoor models
    319143-428
    319143-429
    EK103
    EK111
    002Front cover for 110U and 310U Indoor (T-KJr2U-IN and T-K4U-IN)
                        for 110U and 310U Outdoor (T-KJr2U-OS and T-K4U-OS)
                        for 510U Indoor (T-D2U-IN)
                        for 510U Outdoor (T-D2U-OS)
    319143-430
    319143-431
    319143-432
    319143-433
    EK110
    EK123
    EKD59
    EKD63
    003
    004
    005
    006
    007
    Air blockage plate for Indoor models
    Bracket
    Junction box
    Power supply cord assembly
    Back guard panel 
    319143-150
    319143-184
    319143-014
    319143-437
    319143-221
    EK401
    EKJ09
    EKJ64
    EKK4D
    EKK5H
    050
    051
    052
    053
    Screw M4×12 (W/Washer)
    Screw M4×10 (W/Washer)
    Screw M4×10 (Coated)
    Screw M4x10
    319143-025
    319143-325
    319143-026
    319143-060
    EW000
    EW001
    EW002
    EW003
    054
    055
    056
    057
    Hex head screw M4×12 (W/Washer)
    Hex head screw M4x8
    Screw M3x10
    Tap	tight	 screw	 M4x12	 FEZN
    319143-326
    319143-063
    319143-327
    319143-201
    EW004
    EW005
    EW008
    EKK31
    058
    059
    060
    061
    062
    063
    Screw M3x6
    Screw M4x6
    Screw M4x12
    Screw M3x6
    Screw M4x8
    Wire clamp 60
    319143-087
    319143-328
    320273-306
    319143-439
    319143-440
    319143-048
    EW00A
    EW009
    EKK37
    EW016
    EK155
    EM167
    101
    102
    Burner and mixing chamber assembly
    Manifold with gas valve assembly NA 
    319143-441
    319143-442
    EK120
    EK118
    103Fan motor for Indoor models
    Fan motor for Outdoor models
    319143-443
    319143-043
    EK109
    EKK25
    104
    105
    106
    107
    Burner fixing plate assembly
    Burner and mixing chamber sub assembly
    Burner window
    Rod holder gasket
    319143-444
    319143-445
    319143-033
    319143-446
    EK144
    EK147
    EKK2V
    EK107
    108
    109
    110
    111
    Flame rod with AFR function
    Igniter rod
    Rod holder 
    Rod cap 
    319143-447
    319143-448
    319143-449
    319143-450
    EK125
    EK124
    EK126
    EK136
    112
    113
    114
    115
    Burner damper
    Manifold gasket A
    Manifold gasket B
    Fixing plate
    319143-451
    319143-452
    319143-045
    319143-453
    EK116
    EK108
    EKK2K
    EK140
    116
    117
    118
    119
    Pressure port
    Combustion chamber tube
    Gas inlet
    Gas inlet ring
    319143-042
    319143-454
    319143-455
    319143-342
    EKK2D
    EM482
    EK117
    EX00D  
    						
    							52   Page
    Item #Description
    Part #
    110U, 310U and 
    510U  models
    T-KJr2U, T-K4U 
    and T-D2U models
    121
    122
    123
    Surge box plate 
    Gasket
    Gasket
    319143-176
    319143-456
    319143-457
    EK436
    EK127
    EK145
    150
    151
    152
    153
    154
    O-ring P18 NBR (Black)
    O-ring P20 NBR (Black)
    Silicon ring for Outdoor models
    Rain protection plate in Exhaust chamber for Outdoor models
    Exhaust port for Outdoor models
    319143-350
    319143-057
    319143-206
    319143-458
    319143-219
    EZP18
    EK042
    EKK3G
    EK134
    EKK56
    401Heat exchanger assembly for 110U and 310U Indoor
                                                    (T-KJr2U-IN and T-K4U-IN)
                                               for 110U and 310U Outdoor
                                                     (T-KJr2U-OS and T-K4U-OS)
                                               for 510U Indoor (T-D2U-IN)
                                               for 510U Outdoor (T-D2U-OS)
    319143-459
    319143-460
    319143-461
    319143-462
    EK119
    EK121
    EKD62
    EK122
    402
    403
    404
    405
    406
    Flow adjustment valve / Flow sensor
    Bypass valve for 510U (T-D2U) model
    Water inlet
    Inlet drain plug
    Inlet water filter
    319143-463
    319143-464
    319143-193
    319143-197
    319143-198
    EK129
    EKD58
    EKK1U
    EKK2B
    EKK2C
    407Inlet thermistor for 110U (T-KJr2U) and 310U (T-K4U) models
    Inlet thermistor for 510U (T-D2U) model
    319143-214
    319143-465
    EKK4J
    EK137
    408Outlet thermistor for 110U (T-KJr2U) and 310U (T-K4U) models
    Outlet thermistor for 510U (T-D2U) model
    319143-218
    319143-190
    EKK55
    EKK1A
    409
    410
    411
    Water outlet
    Outlet drain plug
    Heat exchanger thermistor for 510U (T-D2U) model
    319143-466
    319143-199
    319143-096
    EK104
    EKK2E
    EKK2T
    412Hi-Limit switch for 110U (T-KJr2U) and 310U (T-K4U) models
    Hi-Limit switch for 510U (T-D2U) model
    319143-228
    319143-095
    EM212
    EKN34
    413
    414
    415
    Overheat-cut-off fuse
    Pipe heater
    Inlet heater
    319143-149
    319143-467
    319143-468
    EK333
    EK130
    EK105
    450
    451
    452
    453
    Pipe heater fixing plate
    Heater fixing plate 16
    Fuse fixing plate 18
    Fuse fixing plate 14
    319143-088
    319143-125
    319143-066
    319143-146
    EKK27
    EK031
    EKK26
    EK029
    454
    455
    456
    457
    O-ring P4 FKM
    O-ring P6 FKM
    O-ring P14 FKM
    O-ring P15 FKM
    319143-082
    319143-080
    319143-100
    319143-091
    EZM04
    EZM06
    EZM14
    EZM15
    458
    459
    460
    461
    O-ring P16 FKM
    Fastener “4-11” for 510U (T-D2U) model
    Fastener “14-22”
    Fastener “16A”
    319143-083
    319143-097
    319143-105
    319143-226
    EZM16
    EKH30
    EKK24
    EM192
    462
    463
    Fastener “16-25A” for 510U (T-D2U) model
    Silicon ring for Indoor models
    319143-205
    319143-065
    EKK39
    EKN50
    Parts List
    Owner's Guide  
    						
    							53    Page
    Item #Description
    Part #
    110U, 310U and 
    510U  models
    T-KJr2U, T-K4U 
    and T-D2U models
    701Computer board for 110U (T-KJr2U) model
                                for 310U (T-K4U) model
                                for 510U (T-D2U) model
    319143-469
    319143-470
    319143-471
    EKJ6V
    EK106
    EK149
    702
    703
    704
    Rubber grommet for Indoor models
    Surge box
    120 VAC wire for Indoor models 
                           for Outdoor models
    319143-426
    320273-128
    319143-427
    319143-138
    EK148
    EK280
    EK146
    EKK3C
    705
    706
    Switch wire
    120 VAC Power ON-OFF switch
    319143-472
    319143-141
    EK115
    EKK4V
    707
    708
    Remote controller wire for 110U (T-KJr2U) and 310U (T-K4U) models 
                                          for 510U (T-D2U) model
    Gas valve wire 
    319143-473
    319143-474
    319143-475
    EK138
    EKD61
    EK114
    709
    711
    Flame rod wire for 110U (T-KJr2U) and 310U (T-K4U) models
    Flame rod wire for 510U (T-D2U) model
    Igniter assembly
    319143-476
    319143-477
    319143-479
    EK150
    EKD64
    EK153
    713
    714
    715
    716
    Freeze protection thermostat
    Proportional gas valve wire 
    24V cables for 510U (T-D2U) model
    Computer board cover 
    319143-185
    319143-481
    319143-482
    319143-191
    EKJ59
    EK112
    EKD60
    EKK1M
    717
    719
    720
    Cable strap for Indoor models
    Remote fixing plate for 510 (T-D2U) model
    Flow adjustment plate
    319143-425
    319143-484
    319143-489
    EW022
    EK152
    EK156
    721Temperature remote controller
    Temperature remote controller for High temperature mode
    9009069005
    9008172005
    TM-RE42
    TM-RE40
    Parts List
    Owner's Guide  
    						
    							54   Page
    OUTPUT TEMPERATURE CHART
    Chart is based on properly sized gas line
    110U (T-KJr2U) model
    Output Temperature Chart
    Owner's Guide
    *When the set temperature is 130 °F (55 °C) or higher, maximum flow rate is limited to 8.0 GPM.
    Output Temperature vs. GPM (Max. 6.6 GPM) with Various Inlet Water Temperature
    Output Hot Water GPMSet Temp. (°F)
    Incoming Temp. (
    °F)
    510U (T-D2U) model
    Output Temperature vs. GPM (Max. 10.0 GPM) with Various Inlet Water Temperature
    Output Hot Water GPMSet Temp. (°F)
    Incoming Temp. (
    °F)
    310U (T-K4U) model
    Output Temperature vs. GPM (Max. 8.0 GPM) with Various Inlet Water Temperature
    Output Hot Water GPM
    Set Temp. (°F)
    Incoming Temp. (
    °F)  
    						
    							55    Page
    1. The manufacturer warrants this product against defects in materials or workmanship as described in this 
    document if installed within the United States or Canada.  The manufacturer or its authorized Service 
    Representative will, at its sole discretion, repair or replace any failed or defective mechanical or electrical parts, 
    or components thereof, or, if the manufacturer or its authorized Service Representative cannot replace said 
    parts, and repair is not commercially practicable, the manufacturer or its authorized Service Representative will 
    refund the purchase price.  The manufacturer or its authorized Service Representative may, at its sole discretion, 
    use new, refurbished or reconditioned parts.
    2. Warranty for all models: 
                     (1) Limited Labor Coverage
    																								•		The	 manufacturer	 will	provide	 for	reasonable	 labor	charges	 associated	 with	warranty	 repairs	
                                or replacements within one (1) year from the date of purchase.  The manufacturer will only pay 
                                directly to the service provider.
    																								 •		Warranty	 service	must	be	performed	 by	an	 authorized	 Service	Representative.		 A	list	 of	authorized
                                Service Representatives is available upon request.
    																								 •		All	 warranty	 claims	and	warranty	 service	must	be	authorized	 and	approved	 by	the	 manufacturer.
                     (2) Includes recirculation and storage tank applications with proper circulation pump control (e.g. 
                           aquastat and/or timer).
                           - Lack of a proper pump control will reduce the heat exchanger and parts warranty to 3 years.
                     (3) In all applications, the total of length of operation time must be less than 3,000 hours for the 110U
                          (T-KJr2U) and 310U (T-K4U) models, and less than 9,000 hours for the 510U (T-D2U) model.
                     (4) Includes dual-purpose applications (combination heating and domestic)
    3. General terms of limited warranty:
     This limited warranty gives you specific legal rights, and you may also have other rights which vary from State to 
    State.  The manufacturer will honor the warranty to the original retail buyer at the original location only, within 
    the United States or Canada, and it is not transferable.
     THIS WARRANTY COVERS ONLY FAILED MECHANICAL AND ELECTRICAL PARTS DUE TO FACTORY DEFECTS UNDER 
    NORMAL USAGE FOR THE PRODUCT’S INTENDED PURPOSES AND WITHIN THE APPLICABLE PERIOD SPECIFIED 
    IN THE TABLE ABOVE.  ONLY DIRECT DAMAGES SHALL BE RECOVERABLE BY A CLAIMANT UNDER THIS LIMITED 
    WARRANTY AND, IN NO EVENT, WHETHER AS A RESULT OF BREACH OF CONTRACT, BREACH OF WARRANTY, 
    TORT LIABILITY (INCLUDING NEGLIGENCE), STRICT LIABILITY, INDEMNITY OR OTHERWISE WILL BE LIABLE 
    FOR ANY SPECIAL, INCIDENTAL, OR INDIRECT CONSEQUENTIAL DAMAGES INCLUDING PROPERTY DAMAGE, 
    PERSONAL DAMAGES, LOSS OF USE, OR INCONVENIENCE. SOME STATES DO NOT ALLOW THE EXCLUSION OR 
    LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION MAY NOT APPLY TO 
    YOU.
    4. Limitation on Duration of Implied Warranties:
        ANY IMPLIED WARRANTIES ARISING UNDER STATE LAW, INCLUDING THE IMPLIED WARRANTIES OF FITNESS 
    FOR A PARTICULAR PURPOSE AND MERCHANTABILITY, SHALL IN NO EVENT EXTEND PAST THE EXPIRATION OF 
    ANY WARRANTY PERIOD HEREUNDER.  SOME STATES DO NO ALLOW LIMITATIONS ON HOW LONG AN IMPLIED 
    WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
    5. THIS WARRANTY WILL NOT COVER THE FOLLOWING:
    						 •  Any	 product	that	is	not	 installed	 by	a	licensed	 plumber,	 gas	installer,	 or	contractor.
    						 •  Damages	 due	to	accidents,	 abuse,	misuse,	 improper	 installation,	 misapplication,	 or	incorrect	 sizing.
    						•  Damages	 due	to	fires,	 flooding,	 freezing,	electrical	 surges,	or	any	 Acts	 of	God.
    						 •  Damages	 due	to	unauthorized	 alterations,	attachments,	 and/or	repairs.
    						•  Damages	 due	to	a	lack	 of	maintenance	 (e.g.	water	 filter,	water	 treatment	 system,	vent	blockage,	 etc.).
    						•  Any	 product	installed	 in	an	 improper	 environment	 (e.g.	corrosive,	 dusty,	chemically	 contaminated,	
                    excessive lint, etc.).
    LIMITED WARRANTY
    Warranty
    Owner's Guide
    Application TypeHeat ExchangerPartsLabor(1)
    Single Family Domestic Hot Water15(2)(3)
    51Commercial or Multi-Family Domestic Hot Water10(2)(3)
    Heating10(3)(4)
    [Unit: Year]  
    						
    							56   Page
    						•  Freeze	 damage	that	occurs	 without	 taking	proper	 preventive	 measures	as	described	 in	the	 installation
                    manual.
    						•  Condensate	 damage	due	to	improperly	 installed	or	lack	 of	a	condensate	 trap	(drain).
    						•  Any	 product	not	installed	 in	compliance	 with	all	applicable	 local	&	provincial	 codes,	ordinances,	 and
                    good trade practices.
    						•  Any	 product	sold	to	or	 installed	 in	areas	 outside	 of	the	 fifty	 states	 (and	the	District	 of	Columbia)	 of	
                    the United States of America and Canada.
    						•  Any	 product	installed	 in	applications	 that	cause	 the	water	 heater	 to	activate	 more	than	300	times	 per
                    day. (This averages to an activation every 5 minutes in a 24-hour period.)
    						•  Any	 failures	that	are	not	 due	 to	defects	 in	materials	 or	workmanship	 (mechanical	and/or	electrical	 parts).
    						•  Damages	 due	to	improper	 installation:
    																• Gas:	incorrect	 gas	pipe	 sizing,	 incorrect	 gas	meter 	sizing,	 incorrect	 gas	type,	 and/or	 gas		pressures
                          that fall outside the product’s specified range.
    																 • Water:	 incorrect	water	pipe	sizing,	 water	pressures	 that	fall	outside	 the	product’s	 specified	range,
                          recirculation flow rates that fall outside the product’s specified range (air removal), and/or lack of 
                          proper methods of air removal in a closed-loop, circulation system. (See installation manual for 
                          details.)
    																 • Electric:	 supply	power	voltages	 that	fall	outside	 the	product’s	 specified	range.
    						•  Damages	 due	to	water	 quality:
    																 • Introduction	 of	liquids	 other	than	potable	 water	or	potable	 water	/	glycol	 mixtures	 into	the	product.
    																 • Introduction	 of	pool	 water,	 spa	water,	 or	any	 chemically	 treated	water	into	the	product.
    																 • Introduction	 of	hard	 water	 measuring	 more	than	7	grains	 per	gallon	 (120	ppm)	 for	single	 family
                          domestic applications or more than 4 grains per gallon (70 ppm) for all other types of applications
                          into the product.
                 • Introduction	 of	untreated	 or	poorly	 treated	 well	water	 into	the	product.
    																 • Introduction	 of	water	 with	pH	levels	 less	than	 6.5	and	 greater	 than	8.5	into	 the	product.	
    Warranty
    Owner's Guide
    60Z101-4  
    						
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