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American Water Heater NonCondensing UltraLow NOx Outdoor Natural Gas GT110UNE user manual
American Water Heater NonCondensing UltraLow NOx Outdoor Natural Gas GT110UNE user manual
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51 Page Parts List Owner's Guide PARTS LIST Item #Description Part # 110U, 310U and 510U models T-KJr2U, T-K4U and T-D2U models 001Case assembly for Indoor models for Outdoor models 319143-428 319143-429 EK103 EK111 002Front cover for 110U and 310U Indoor (T-KJr2U-IN and T-K4U-IN) for 110U and 310U Outdoor (T-KJr2U-OS and T-K4U-OS) for 510U Indoor (T-D2U-IN) for 510U Outdoor (T-D2U-OS) 319143-430 319143-431 319143-432 319143-433 EK110 EK123 EKD59 EKD63 003 004 005 006 007 Air blockage plate for Indoor models Bracket Junction box Power supply cord assembly Back guard panel 319143-150 319143-184 319143-014 319143-437 319143-221 EK401 EKJ09 EKJ64 EKK4D EKK5H 050 051 052 053 Screw M4×12 (W/Washer) Screw M4×10 (W/Washer) Screw M4×10 (Coated) Screw M4x10 319143-025 319143-325 319143-026 319143-060 EW000 EW001 EW002 EW003 054 055 056 057 Hex head screw M4×12 (W/Washer) Hex head screw M4x8 Screw M3x10 Tap tight screw M4x12 FEZN 319143-326 319143-063 319143-327 319143-201 EW004 EW005 EW008 EKK31 058 059 060 061 062 063 Screw M3x6 Screw M4x6 Screw M4x12 Screw M3x6 Screw M4x8 Wire clamp 60 319143-087 319143-328 320273-306 319143-439 319143-440 319143-048 EW00A EW009 EKK37 EW016 EK155 EM167 101 102 Burner and mixing chamber assembly Manifold with gas valve assembly NA 319143-441 319143-442 EK120 EK118 103Fan motor for Indoor models Fan motor for Outdoor models 319143-443 319143-043 EK109 EKK25 104 105 106 107 Burner fixing plate assembly Burner and mixing chamber sub assembly Burner window Rod holder gasket 319143-444 319143-445 319143-033 319143-446 EK144 EK147 EKK2V EK107 108 109 110 111 Flame rod with AFR function Igniter rod Rod holder Rod cap 319143-447 319143-448 319143-449 319143-450 EK125 EK124 EK126 EK136 112 113 114 115 Burner damper Manifold gasket A Manifold gasket B Fixing plate 319143-451 319143-452 319143-045 319143-453 EK116 EK108 EKK2K EK140 116 117 118 119 Pressure port Combustion chamber tube Gas inlet Gas inlet ring 319143-042 319143-454 319143-455 319143-342 EKK2D EM482 EK117 EX00D
52 Page Item #Description Part # 110U, 310U and 510U models T-KJr2U, T-K4U and T-D2U models 121 122 123 Surge box plate Gasket Gasket 319143-176 319143-456 319143-457 EK436 EK127 EK145 150 151 152 153 154 O-ring P18 NBR (Black) O-ring P20 NBR (Black) Silicon ring for Outdoor models Rain protection plate in Exhaust chamber for Outdoor models Exhaust port for Outdoor models 319143-350 319143-057 319143-206 319143-458 319143-219 EZP18 EK042 EKK3G EK134 EKK56 401Heat exchanger assembly for 110U and 310U Indoor (T-KJr2U-IN and T-K4U-IN) for 110U and 310U Outdoor (T-KJr2U-OS and T-K4U-OS) for 510U Indoor (T-D2U-IN) for 510U Outdoor (T-D2U-OS) 319143-459 319143-460 319143-461 319143-462 EK119 EK121 EKD62 EK122 402 403 404 405 406 Flow adjustment valve / Flow sensor Bypass valve for 510U (T-D2U) model Water inlet Inlet drain plug Inlet water filter 319143-463 319143-464 319143-193 319143-197 319143-198 EK129 EKD58 EKK1U EKK2B EKK2C 407Inlet thermistor for 110U (T-KJr2U) and 310U (T-K4U) models Inlet thermistor for 510U (T-D2U) model 319143-214 319143-465 EKK4J EK137 408Outlet thermistor for 110U (T-KJr2U) and 310U (T-K4U) models Outlet thermistor for 510U (T-D2U) model 319143-218 319143-190 EKK55 EKK1A 409 410 411 Water outlet Outlet drain plug Heat exchanger thermistor for 510U (T-D2U) model 319143-466 319143-199 319143-096 EK104 EKK2E EKK2T 412Hi-Limit switch for 110U (T-KJr2U) and 310U (T-K4U) models Hi-Limit switch for 510U (T-D2U) model 319143-228 319143-095 EM212 EKN34 413 414 415 Overheat-cut-off fuse Pipe heater Inlet heater 319143-149 319143-467 319143-468 EK333 EK130 EK105 450 451 452 453 Pipe heater fixing plate Heater fixing plate 16 Fuse fixing plate 18 Fuse fixing plate 14 319143-088 319143-125 319143-066 319143-146 EKK27 EK031 EKK26 EK029 454 455 456 457 O-ring P4 FKM O-ring P6 FKM O-ring P14 FKM O-ring P15 FKM 319143-082 319143-080 319143-100 319143-091 EZM04 EZM06 EZM14 EZM15 458 459 460 461 O-ring P16 FKM Fastener “4-11” for 510U (T-D2U) model Fastener “14-22” Fastener “16A” 319143-083 319143-097 319143-105 319143-226 EZM16 EKH30 EKK24 EM192 462 463 Fastener “16-25A” for 510U (T-D2U) model Silicon ring for Indoor models 319143-205 319143-065 EKK39 EKN50 Parts List Owner's Guide
53 Page Item #Description Part # 110U, 310U and 510U models T-KJr2U, T-K4U and T-D2U models 701Computer board for 110U (T-KJr2U) model for 310U (T-K4U) model for 510U (T-D2U) model 319143-469 319143-470 319143-471 EKJ6V EK106 EK149 702 703 704 Rubber grommet for Indoor models Surge box 120 VAC wire for Indoor models for Outdoor models 319143-426 320273-128 319143-427 319143-138 EK148 EK280 EK146 EKK3C 705 706 Switch wire 120 VAC Power ON-OFF switch 319143-472 319143-141 EK115 EKK4V 707 708 Remote controller wire for 110U (T-KJr2U) and 310U (T-K4U) models for 510U (T-D2U) model Gas valve wire 319143-473 319143-474 319143-475 EK138 EKD61 EK114 709 711 Flame rod wire for 110U (T-KJr2U) and 310U (T-K4U) models Flame rod wire for 510U (T-D2U) model Igniter assembly 319143-476 319143-477 319143-479 EK150 EKD64 EK153 713 714 715 716 Freeze protection thermostat Proportional gas valve wire 24V cables for 510U (T-D2U) model Computer board cover 319143-185 319143-481 319143-482 319143-191 EKJ59 EK112 EKD60 EKK1M 717 719 720 Cable strap for Indoor models Remote fixing plate for 510 (T-D2U) model Flow adjustment plate 319143-425 319143-484 319143-489 EW022 EK152 EK156 721Temperature remote controller Temperature remote controller for High temperature mode 9009069005 9008172005 TM-RE42 TM-RE40 Parts List Owner's Guide
54 Page OUTPUT TEMPERATURE CHART Chart is based on properly sized gas line 110U (T-KJr2U) model Output Temperature Chart Owner's Guide *When the set temperature is 130 °F (55 °C) or higher, maximum flow rate is limited to 8.0 GPM. Output Temperature vs. GPM (Max. 6.6 GPM) with Various Inlet Water Temperature Output Hot Water GPMSet Temp. (°F) Incoming Temp. ( °F) 510U (T-D2U) model Output Temperature vs. GPM (Max. 10.0 GPM) with Various Inlet Water Temperature Output Hot Water GPMSet Temp. (°F) Incoming Temp. ( °F) 310U (T-K4U) model Output Temperature vs. GPM (Max. 8.0 GPM) with Various Inlet Water Temperature Output Hot Water GPM Set Temp. (°F) Incoming Temp. ( °F)
55 Page 1. The manufacturer warrants this product against defects in materials or workmanship as described in this document if installed within the United States or Canada. The manufacturer or its authorized Service Representative will, at its sole discretion, repair or replace any failed or defective mechanical or electrical parts, or components thereof, or, if the manufacturer or its authorized Service Representative cannot replace said parts, and repair is not commercially practicable, the manufacturer or its authorized Service Representative will refund the purchase price. The manufacturer or its authorized Service Representative may, at its sole discretion, use new, refurbished or reconditioned parts. 2. Warranty for all models: (1) Limited Labor Coverage • The manufacturer will provide for reasonable labor charges associated with warranty repairs or replacements within one (1) year from the date of purchase. The manufacturer will only pay directly to the service provider. • Warranty service must be performed by an authorized Service Representative. A list of authorized Service Representatives is available upon request. • All warranty claims and warranty service must be authorized and approved by the manufacturer. (2) Includes recirculation and storage tank applications with proper circulation pump control (e.g. aquastat and/or timer). - Lack of a proper pump control will reduce the heat exchanger and parts warranty to 3 years. (3) In all applications, the total of length of operation time must be less than 3,000 hours for the 110U (T-KJr2U) and 310U (T-K4U) models, and less than 9,000 hours for the 510U (T-D2U) model. (4) Includes dual-purpose applications (combination heating and domestic) 3. General terms of limited warranty: This limited warranty gives you specific legal rights, and you may also have other rights which vary from State to State. The manufacturer will honor the warranty to the original retail buyer at the original location only, within the United States or Canada, and it is not transferable. THIS WARRANTY COVERS ONLY FAILED MECHANICAL AND ELECTRICAL PARTS DUE TO FACTORY DEFECTS UNDER NORMAL USAGE FOR THE PRODUCT’S INTENDED PURPOSES AND WITHIN THE APPLICABLE PERIOD SPECIFIED IN THE TABLE ABOVE. ONLY DIRECT DAMAGES SHALL BE RECOVERABLE BY A CLAIMANT UNDER THIS LIMITED WARRANTY AND, IN NO EVENT, WHETHER AS A RESULT OF BREACH OF CONTRACT, BREACH OF WARRANTY, TORT LIABILITY (INCLUDING NEGLIGENCE), STRICT LIABILITY, INDEMNITY OR OTHERWISE WILL BE LIABLE FOR ANY SPECIAL, INCIDENTAL, OR INDIRECT CONSEQUENTIAL DAMAGES INCLUDING PROPERTY DAMAGE, PERSONAL DAMAGES, LOSS OF USE, OR INCONVENIENCE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. 4. Limitation on Duration of Implied Warranties: ANY IMPLIED WARRANTIES ARISING UNDER STATE LAW, INCLUDING THE IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY, SHALL IN NO EVENT EXTEND PAST THE EXPIRATION OF ANY WARRANTY PERIOD HEREUNDER. SOME STATES DO NO ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. 5. THIS WARRANTY WILL NOT COVER THE FOLLOWING: • Any product that is not installed by a licensed plumber, gas installer, or contractor. • Damages due to accidents, abuse, misuse, improper installation, misapplication, or incorrect sizing. • Damages due to fires, flooding, freezing, electrical surges, or any Acts of God. • Damages due to unauthorized alterations, attachments, and/or repairs. • Damages due to a lack of maintenance (e.g. water filter, water treatment system, vent blockage, etc.). • Any product installed in an improper environment (e.g. corrosive, dusty, chemically contaminated, excessive lint, etc.). LIMITED WARRANTY Warranty Owner's Guide Application TypeHeat ExchangerPartsLabor(1) Single Family Domestic Hot Water15(2)(3) 51Commercial or Multi-Family Domestic Hot Water10(2)(3) Heating10(3)(4) [Unit: Year]
56 Page • Freeze damage that occurs without taking proper preventive measures as described in the installation manual. • Condensate damage due to improperly installed or lack of a condensate trap (drain). • Any product not installed in compliance with all applicable local & provincial codes, ordinances, and good trade practices. • Any product sold to or installed in areas outside of the fifty states (and the District of Columbia) of the United States of America and Canada. • Any product installed in applications that cause the water heater to activate more than 300 times per day. (This averages to an activation every 5 minutes in a 24-hour period.) • Any failures that are not due to defects in materials or workmanship (mechanical and/or electrical parts). • Damages due to improper installation: • Gas: incorrect gas pipe sizing, incorrect gas meter sizing, incorrect gas type, and/or gas pressures that fall outside the product’s specified range. • Water: incorrect water pipe sizing, water pressures that fall outside the product’s specified range, recirculation flow rates that fall outside the product’s specified range (air removal), and/or lack of proper methods of air removal in a closed-loop, circulation system. (See installation manual for details.) • Electric: supply power voltages that fall outside the product’s specified range. • Damages due to water quality: • Introduction of liquids other than potable water or potable water / glycol mixtures into the product. • Introduction of pool water, spa water, or any chemically treated water into the product. • Introduction of hard water measuring more than 7 grains per gallon (120 ppm) for single family domestic applications or more than 4 grains per gallon (70 ppm) for all other types of applications into the product. • Introduction of untreated or poorly treated well water into the product. • Introduction of water with pH levels less than 6.5 and greater than 8.5 into the product. Warranty Owner's Guide 60Z101-4