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American Water Heater NonCondensing Outdoor Natural Gas GT910NIE User Manual

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    							 - 41 - 
    Dual-purpose hot water heating (Domestic and Space Heating):  
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    Priority Control Devices  such as a flow switch, an Aquastat or other electronic controller can be used to 
    prioritize the domestic water system over the heating system.  
    Warning:  Follow all local codes, or in the absence of local codes, follow the most recent edition of the 
    National Standard Code, ANSI Z21. 10.3.  
    Warning:  This illustration is a concept design only.  The reference to the 1/8
    th hole in check is only for 
    the State of Massachusetts. There are a wide variety of variations t o the application of controls and 
    equipment presented. Designers must add all necessary safety and auxiliary equipment to conform to 
    code requirements and design practice.  For more details, contact the manufacturer . 
     
     
     
    * The circulation pump is to provide no less than 2 GPM and no more than 4 GPM through each activated 
    unit in the system.  
     
     
    Takagi
    P
    T
    An approved Pressure Only Relief Valve, Tie to Location approved by Local Codes and Must Meet BTU Rating of Takagi Model Used
    Unions
    5 Gas Exhaust Vent (Discharge Must Comply with Local and State Codes).  Can Not Be Common Vented with Other Appliances   Atmospheric Vacuum Breaker
    Pump (Must Be Sized Properly With Each Application).  Pump Shall Run 60 Seconds Every 6 Hours
    Pressure   Gauge
    Apply Correct Thermal Expansion Tank-Size Per Application
    Tempered Water To House
    Cold Inlet
    Shut-Off Valve
    Check Valve Will Have 1/8 Hole in Check, As Per Mass. Code
    ThermometerThermostatic Mixing Valve
    Shut-Off Valves
    Check Valve
    Hot Water Outlet
    Cold Water Inlet
    T-Handle Gas Shut-Off Valve
    **Maximum allowable distance of 50-Ft. from water heater and heating panel
    Heating Coil (used with air-handler)
    Diagramatic Layout of Radiant Heating and 
     Domestic Water Heater Per Mass. Code
    Thermometer
    Check Valves
    Gas InletDrain PlugWater Filter
    120 VAC Switch or Outlet
    An approved Pressure Only Relied 
    Valve, Tie to Location approved By 
    Local Codes and Must Meet BTU 
    Rating of water heater Model Used  
     
      
    						
    							 - 42 - 
    ADDITIONAL  C LEARANCES  
    Please follow all local and national codes in regards to proper termination clearances.  In the absence of 
    such codes, the following clearances can be used as guidelines.  Local codes supersede these 
    guidelines.   
    For sidewall terminations 
     
     
    Exhaust termination 
    1ft. 
    1ft. 
    2ft. 
    Inside 
    corner  Air supply inlet 
    3ft. 
    3ft. 
    3ft. 
    Direct-Vent termination 
    1ft. 
    1ft. 
    Inside 
    corner 
    2ft. 
    For multiple sidewall exhaust 
    terminations (e.g. multi -unit 
    systems), an exhaust termination 
    must be at least 1 ft. away fr om 
    another exhaust termination.  An 
    exhaust termination must also be 
    at least 2 ft. away from an inside 
    corner (if the adjacent wall is less 
    than 2 ft. of length, the minimum 
    required distance away from the 
    inside corner will be equal to the 
    length of the  wall).       
    For Direct-Vent sidewall 
    terminations that use two 
    separate penetrations for the 
    intake and exhaust, distance 
    the intake and exhaust 
    terminations at least 3 ft. away 
    from each other, no matter the 
    orientation.       
    For multiple-unit, direct-vent 
    sidewall terminations that combine 
    the intake and exhaust into a single 
    penetration, space each d irect-v ent  
    termination at least 1 ft. away from 
    each other, no matter the 
    orientation.  A  direct -v ent  
    termination  must also be at least 2 
    ft. away from an inside corner (if the 
    adjacent wall is less than 2 ft. of 
    length, the minimum required 
    distance away from the inside 
    corner will be equal to the length of 
    the wall).            
     A 
     A 
    2ft. 
    Exhaust 
    termination 
    Air intake 
     A 
     
    A 
     A 
    Air intake 
    Exhaust termination 
    For multiple-unit rooftop terminations (whether for standard indoor or Direct-
    Vent  installations) space all exhaust and intake terminations in accordance 
    with local codes.  An exhaus t termination must be spaced from a wall or 
    surface in accordance with local codes as well.  In the absence of such a 
    code, an exhaust termination must be a horizontal distance of at least 2 ft. 
    away from a wall or surface.           
    Exhaust and/or Direct-Vent 
    sidewall terminations should 
    be at least 2 ft. away from an 
    opposite surface/wall.  Do not 
    place the termination directly 
    in front of an opening into a 
    building.    
     
     
    A: in accordance with local codes 
    For rooftop terminations 
    2ft. 
    Exhaust 
    termination   
    						
    							 - 43 - 
    OPTIONAL ITEMS 
     
    1. Temperature remote controller: 9007603005 
    (TM-RE30)  
    The  temperature  remote 
    c ontroller has two functions.  It 
    allows the output temperature fro m the water heater  to be 
    adjusted within the range of 100 °F to 18 5 °F, and it also works as a diagnostic tool that 
    will give a concise error code whenever there is a problem with the unit. The temperature options are  100 °F, 105  °F,  110 °F, 
    1 15  °F, 120  °F, 125 °F, 1 30 °F, 135  °F, 140 °F, 1 45 °F, 
    1 50  °F, 1 55 °F, 160  °F, 165  °F, 170  °F, 1 75  °F, 1 80  °F 
    and  185  °F.  See the trouble
    shooting section for 
    information on possible error codes. 
    2. Multi-unit controller: 9007675005 (TM-MC01) 
    9008300005  (TM-MC02 ) 
     
    The m ulti-unit  controller can 
    control  a maximum  of 10  water 
    heater s, from 15,000 BTU to 
    3 ,800,000 BTU.   It also works as a 
    diagnostic tool that will give a 
    concise error code whenever there 
    is a problem with the unit.  
    The multi -unit controller comes 
    with a remote controller.
     
    3. 5” Backflow preventer and F-F adaptor: 
    9008202005 
    T here are two functions available for  
    this adaptor which can be connected 
    with the water heater and NovaVent 
    venting line and prevents the backflow 
    of air  through  the exhaust vent. This 
    helps prevent harmful exhaust gases 
    from entering the home, as well as 
    helping to prevent the unit from 
    fre ezing in areas where cold air can 
    be blown or drawn into the exhaust 
    system. Install this adaptor in accordance with the 
    installation instructions that are packaged with the 
    adaptor and any applicable codes. 
    4. Vent cap: 9007677005 (TM-VC50) 
     
    The  vent  cap is for 
    outdoor installation with 
    the  910 (T -M50)  water 
    heater . 
    The cap is 
    installed on the top of 
    the unit, instead of 
    connecting an exhaust 
    vent pipe.  The cap will 
    prevent any debris that might be in the environment 
    from  entering the unit and causing damage or a fire 
    hazard, as well as preventing rain or other weather 
    from entering the unit.  
    5. Direct-vent conversion kit: 9007669005 (TM-
    DV50) 
    This kit can be used to  convert the 
    910  (T -M50)  from a conventional vent 
    system to a d irect-v ent  
    (or sealed 
    combustion) system. This is a CSA 
    tested conversion kit. Install this 
    conversion kit in accordance with 
    the manufacturer’s installation 
    instructions and any applicable 
    codes.  
    6. Pipe cover: 9007673005 (TM-PC50) 
     
    The pip e cover protects the 
    plumbing pipes to  the 910  
    (T -M50)  from unexpected 
    adjustments .  This pipe cover is 
    fixed to  the bottom of the  water 
    heater , which  hides the  plumbing 
    and improves  the visual aspects 
    of the whole installation  for the 
    water heater . 
     
    7. Sidewall vent terminator (Hood) and Wall thimble: 
     
    T hey are used when venting out through the wall.  These terminations are special 
    stainless steel vents for gas applications and are UL listed as Categoly ll, lll and lV.  
    For different wall thickness, there are two ranges of lengths availab le.  (Refer to the 
    NovaVent brochure for details.)  Install these vent terminations in accordance  
      with their installation instructions   
    and any applicable local codes.  
    Part # Covering wall thickness 
    9008347005 Wall Thimble 4”-7” 
    9008348005 Wall Thimble 5”-10” 
    9008197005 Terminator Hood 
     Terminator Hood 
    Wall Thimble 
      
    						
    							 - 44 - 
     COMPONENTS DIAGRAM 
    Computer board assembly 
    Case assembly 
    The 910 (T-M50) and the 910 ASME (T-M50 
    ASME) models  share the same components.  
    3
    7
    6
    13
    3
    11
    410
    1
    12
    3
    3
    3
    4
    2
    4
    2
    3
    5
    98
    4
    718
    709
    416705
    707706
    708
    704418703
    715701
    719
    113708
    702
    710712
    713
    711
    714
    113
    711
    113113716
    416705
    707706
    708
    704418703709
    715701
    719
    113
    720
    721714
    113
    113
    717
    722�
    723
      
    						
    							 - 45 - 
     
      
    Burner assembly 
    114
    115
    116705
    113
    113
    117
    707
    707
    102121
    119118
    707
    707109112
    106111
    105
    113113
    104
    103108107
    113
    110
    101
    114
    115
    116
    113
    113
    117
    707
    707
    102
    121
    119118
    707
    707109112
    106111
    105
    113113
    104
    103108107
    113
    110
    101
    123
    124
    126
    125
    3
    123
    122
    120
    705
    The 910 (T-M50) and the 910 ASME (T-M50 ASME) 
    models share the same  components.   
    						
    							 - 46 - 
    Combustion and Exhaust assembly 
    Other than Part# 444, Part# 445, Part# 446 and Part# 447, the 
    910 (T-M50) and the  910 ASME (T-M50 ASME) models share 
    the  same components.  
    3132
    133
    136
    135
    137
    402
    401403
    404
    406
    407
    408
    409
    410411
    113
    412
    413414
    415
    113
    416
    405
    402
    401403
    404
    406
    407
    408
    409
    410411
    113
    412
    413414
    415
    113
    416
    405
    417
    133
    134
    131
    128
    130
    127
    129137
    113
    417
    138
    139139
    138
    T-M50 ASME
    444
    445446446
    447
    910 ASME (T -M50 ASME)   
    						
    							 
    - 47  - 
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     Water way assembly 910 (T-M50) 
    910 ASME (T-M50 ASME) 
    422419411
    419
    411
    424
    406
    407
    419
    411425
    427
    423
    407
    406
    425
    427
    411
    419
    411419
    422
    411
    419411439440
    441
    442
    443
    429425421
    411419
    406407
    424429425432
    419411
    407406430
    434
    3433425
    438437436
    435
    113
    411420
    419
    427
    426
    418
    420
    428
    421
    419
    419
    426427
    411411
    411
    419
    431
    411
    418
    430
    419420
    419
    411
    424
    406
    407
    419
    411425
    427
    448
    407
    406
    425
    427
    411
    419
    411
    419411439440
    441
    442
    443
    429425
    421
    419
    411
    406407
    424429425451
    407406430434
    420
    411
    418
    411
    449
    421419
    411
    450
    418
    430
    3433425
    438437436
    435
    113
    419
    411419
    422
    422
    411
    419
    427
    426411
    427
    426
    411
    419
    419411
    419 
    						
    							 - 48 - 
    PARTS LIST 
     
    Item#  Description Part# 
    910 models T-M50 models 
    001 
    002 
    003  
    004  
    005 
    Case assembly 
    Brackets  
    Screw M4X10 (w/washer)  
    Screw M4X10 (Coated)  
    Back guard panel 
    319143-265 
    319143-012 
    319143- 325 
    319143- 026 
    319143-237 
    EM305 
    EM335  
    EW 001  
    EW 002  
    EM264 
    006 
    007 
    008  
    0 09  
    010 
    Power supply code assembly 
    Junction  box  
    Chamber fixing plate  
    Rubber bush  
    Exhaust fixing plate 
    319143-277 
    319143-014 
    319143- 230 
    319143- 334 
    319143-236 
    EM333 
    EKJ64  
    EM255  
    EX00 B 
    EM263 
    011 
    012  
    013 
    Front cover 
    Air blockage plate  
    Screw M4X12 (w/washer) 
    319143-262 
    319143-246 
    319143-025 
    EM301 
    EM278  
    EW 000 
    101 
    102 
    103  
    104  
    105 
    Burner assembly 
    Igniter  
    Flame rod 
    Igniter rod  
    Damper 
    319143-308 
    319143-052 
    319143- 035 
    319143- 037 
    319143-192 
    EM445 
    EKN74  
    EKK0E  
    EKK0F  
    EKK1P 
    106 
    107  
    1 08  
    1 09  
    110 
    Rod cap 
    Burner window  
    Rod holder gasket  
    Rod holder  
    Burner holder gasket 
    319143-038 
    319143-033 
    319143- 034 
    319143- 036 
    319143-032 
    EKN61 
    EKK2V  
    EKK2W  
    EKK32  
    EKK0G 
    111 
    112 
    113  
    114  
     
    115 
    High voltage igniter cable 
    Pan screw M4X8  
    Screw M4X10  
    Manifold assembly  with gas valve assembly LP  
    Manifold assembly  with gas va lve assembly NA  
    Manifold gasket A 
    319143-039 
    319143-059 
    319143- 060 
    319143- 263 
    319143- 264 
    319143-044 
    EKK2M 
    EW 00D  
    EW 003  
    EM302  
    EM303  
    EKK2Y 
    116 
    117 
    118  
    119  
    120 
    Manifold gasket B 
    Igniter plate  
    Gas connection plate  
    Pan screw M4X10  
    O-ring P20 NBR (Black) 
    319143-045 
    319143-051 
    319143- 337 
    319143- 062 
    319143-057 
    EKK2K 
    EKK1B  
    EX00 J 
    EW 006  
    EK042 
    121 
    122 
    123  
    124  
    125 
    Gas pipe left 
    Gas pipe right  
    O -ring P18 NBR (Black)  
    Gas inlet  
    Hex head screw M4x8 
    319143-257 
    319143-253 
    319143- 350 
    319143- 250 
    319143-063 
    EM293 
    EM289  
    EZP18  
    EM 284  
    EW 005 
    126 
    127 
    128  
    129  
    130 
    Pan screw M4X6 (w/washer) 
    Exhaust connecter  
    Exhaust combining box  
    Silicon ring  
    Exhaust gasket A 
    319143-090 
    319143-261 
    319143- 276 
    319143- 206 
    319143-238 
    EW 00L 
    EM300  
    EM331  
    EKK3G  
    EM266 
    131 
    132 
    133  
    134  
    135 
    Exhaust gasket B 
    Case beam  
    Exhaust auxiliary plate  
    Duct  
    Duct cover 
    319143-239 
    319143- 249 
    319143- 275 
    319143- 260 
    319143-258 
    EM267 
    EM282  
    EM330  
    EM299  
    EM294  
    						
    							 - 49 - 
     
     
     
    Item#   Description Part# 
    910 models T-M50 models 
    136 
    137 
    138  
    139  
    140 
    Duct gasket 
    Screw M4X10  
    Fan damper  
    Screw M3X 6 
    Freeze protection thermostat 
    319143-240 
    319143- 060 
    319143- 147 
    319143- 330 
    319143-252 
    EM268 
    EW 003  
    EK270  
    EW 00B  
    EM286 
    401 
    402 
    403  
    404  
    405 
    Heat exchanger assembly for 910 (T-M50) 
    Overheat -cut -off -fuse  
    Hi -limit switch  
    Screw M3X6  
    Output thermistor 
    319143-268 
    319143-149 
    319143- 095 
    319143- 087 
    319143-096 
    EM308 
    EK333  
    EKN34  
    EW 00A  
    EKK2T 
    406 
    407 
    408  
    409  
    411 
    Fastener 4-11 
    O-ring P4 FKM  
    Pipe heater  122  
    Heater fixing plate  
    O-ring P16 FKM 
    319143-097 
    319143-082 
    319143- 224 
    319143- 088 
    319143-083 
    EKH30 
    EZM04  
    EKN86  
    EKK27  
    EZM16 
    412 
    413 
    414  
    415  
    416 
    Pan Screw M4X12 (w/washer) 
    Fan motor fixing plate  
    Pressure port  
    Urethan e tube  
    Fan motor 
    319143-061 
    319143- 229 
    319143- 042 
    319143- 344 
    319143-043 
    EW 00H 
    EM252  
    EKK2D  
    EX019  
    EKK25 
    417 
    418 
    419  
    420  
    421 
    Fuse fixing plate 18 
    Water control valve  
    Fastener 16A G 
    O -ring P16  FKM  
    Flow sensor 
    319143-066 
    319143- 086 
    319143- 077 
    319143- 083 
    319143-092 
    EKK26 
    EKH32  
    E X01H  
    EZM1 6 
    EKH33 
    422 
    423  
    424  
    425  
    426 
    Connecting pipe 
    Left cold pipe  for 910 (T -M50)  
    Inlet thermistor  
    Heater 502  
    Heater 101 
    319143-251 
    319143-254 
    319143- 085 
    319143- 333 
    319143-068 
    EM285 
    EM290  
    EKK38  
    EX001  
    EX002 
    427 
    428 
    429  
    430  
    431 
    Heater fixing plate 16 
    Left hot pipe  for 910 ( T -M50)  
    Heater fixing plate 20  
    Mixing thermistor  
    Right hot pipe for 910 (T-M50) 
    319143-125 
    319143-273 
    319143- 124 
    319143- 190 
    319143-256 
    EK031 
    EM328  
    EKH38  
    EKK1A  
    EM292 
    432 
    433 
    434  
    435  
    436 
    Right cold pipe for 910 (T-M50) 
    Heater plate  
    Water i nlet 
    Filter plug  
    O-ring P25 FKM 
    319143-255 
    319143-076 
    319143- 259 
    319143- 070 
    319143-071 
    EM291 
    EX021  
    EM295  
    EM222  
    EZM25 
    437 
    438 
    439  
    440  
    441 
    Water inlet filter 
    O-ring JASO#1021 FKM  
    Water o utlet 
    Screw M4X6  
    Heater 117 
    319143-072 
    319143-073 
    319143- 269 
    319143- 328 
    319143-223 
    EX006 
    EZN21  
    EM309  
    EW 009  
    EKN67 
    442 
    443 
    444  
    445  
    446 
    Outlet drain plug 
    O-ring P6 FKM  
    Heat exchanger assembly  for 910 ASME  (T-M50 ASME)  
    Connection pipe for 910 ASME  (T -M50 ASME)  
    O-ring P18 FKM 
    319143-199 
    319143-080 
    319143- 270 
    319143- 271 
    319143-349 
    EKK2E 
    EZM06  
    EM323  
    EM326  
    EZM18  
    						
    							 - 50 - 
     
     
     
     
     
    Item#   Description Part# 
    910 models T-M50 models 
    447 
    448 
    449  
    450  
    451 
    Connecting pipe for 910 ASME (T-M50 ASME) 
    Left cold pipe  for 910 ASME  (T -M50 ASME)  
    Left hot pipe  for 910 ASME  (T -M50 ASME)  
    Right hot pipe  for 910 ASME (T -M50 ASME)  
    Right cold pipe for 910 ASME (T-M50 ASME) 
    319143-278 
    319143-310 
    319143- 313 
    319143- 312 
    319143-311 
    EM370 
    EM456  
    EM459  
    EM458  
    EM457 
    701 
    702 
    703  
    704  
    705 
    Right and left computer board 
    Central  computer  board 
    PV- FS wire  
    Thermistor connecting wire  
    Flame rod wire 
    319143-266 
    319143-267 
    319143- 232 
    319143- 233 
    319143-243 
    EM306 
    EM307  
    EM258  
    EM260  
    EM271 
    706 
    707 
    708  
    709  
    710 
    Igniter wire 
    Gas valve wire  
    AC100V wire  
    Right and left computer board cover  
    Central computer board cover 
    319143-231 
    319143-248 
    319143- 245 
    319143- 183 
    319143-274 
    EM257 
    EM280  
    EM277  
    EKH43  
    EM329 
    711 
    712 
    713  
    714  
    715 
    Multi communication wire 
    Left communication wire  
    Right communication wire  
    Remote controller terminal  
    Wire Cramp 
    319143-247 
    319143-234 
    319143- 235 
    319143- 244 
    319143-048 
    EM279 
    EM261  
    EM262  
    EM273  
    EM167 
    716 
    717 
    718  
    719  
    720 
    Left PCB fixing plate 
    Right PCB fixing plate  
    Transformer  
    Screw M4X12  
    Ground fault circuit interrupter 
    319143-241 
    319143-242 
    319143- 127 
    319143- 343 
    319143-227 
    EM269 
    EM270  
    EM296  
    EX013  
    EM207 
    721 
    722 
    723 
    Screw M3X12 
    Surge  b ox  
    Surge connecting wire 
    319143-331 
    319143- 284 
    319143-215 
    EW 01A 
    EM385  
    EKK4U  
    						
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