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American Water Heater NonCondensing Outdoor Natural Gas GT910NIE User Manual
American Water Heater NonCondensing Outdoor Natural Gas GT910NIE User Manual
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- 41 - Dual-purpose hot water heating (Domestic and Space Heating): Priority Control Devices such as a flow switch, an Aquastat or other electronic controller can be used to prioritize the domestic water system over the heating system. Warning: Follow all local codes, or in the absence of local codes, follow the most recent edition of the National Standard Code, ANSI Z21. 10.3. Warning: This illustration is a concept design only. The reference to the 1/8 th hole in check is only for the State of Massachusetts. There are a wide variety of variations t o the application of controls and equipment presented. Designers must add all necessary safety and auxiliary equipment to conform to code requirements and design practice. For more details, contact the manufacturer . * The circulation pump is to provide no less than 2 GPM and no more than 4 GPM through each activated unit in the system. Takagi P T An approved Pressure Only Relief Valve, Tie to Location approved by Local Codes and Must Meet BTU Rating of Takagi Model Used Unions 5 Gas Exhaust Vent (Discharge Must Comply with Local and State Codes). Can Not Be Common Vented with Other Appliances Atmospheric Vacuum Breaker Pump (Must Be Sized Properly With Each Application). Pump Shall Run 60 Seconds Every 6 Hours Pressure Gauge Apply Correct Thermal Expansion Tank-Size Per Application Tempered Water To House Cold Inlet Shut-Off Valve Check Valve Will Have 1/8 Hole in Check, As Per Mass. Code ThermometerThermostatic Mixing Valve Shut-Off Valves Check Valve Hot Water Outlet Cold Water Inlet T-Handle Gas Shut-Off Valve **Maximum allowable distance of 50-Ft. from water heater and heating panel Heating Coil (used with air-handler) Diagramatic Layout of Radiant Heating and Domestic Water Heater Per Mass. Code Thermometer Check Valves Gas InletDrain PlugWater Filter 120 VAC Switch or Outlet An approved Pressure Only Relied Valve, Tie to Location approved By Local Codes and Must Meet BTU Rating of water heater Model Used
- 42 - ADDITIONAL C LEARANCES Please follow all local and national codes in regards to proper termination clearances. In the absence of such codes, the following clearances can be used as guidelines. Local codes supersede these guidelines. For sidewall terminations Exhaust termination 1ft. 1ft. 2ft. Inside corner Air supply inlet 3ft. 3ft. 3ft. Direct-Vent termination 1ft. 1ft. Inside corner 2ft. For multiple sidewall exhaust terminations (e.g. multi -unit systems), an exhaust termination must be at least 1 ft. away fr om another exhaust termination. An exhaust termination must also be at least 2 ft. away from an inside corner (if the adjacent wall is less than 2 ft. of length, the minimum required distance away from the inside corner will be equal to the length of the wall). For Direct-Vent sidewall terminations that use two separate penetrations for the intake and exhaust, distance the intake and exhaust terminations at least 3 ft. away from each other, no matter the orientation. For multiple-unit, direct-vent sidewall terminations that combine the intake and exhaust into a single penetration, space each d irect-v ent termination at least 1 ft. away from each other, no matter the orientation. A direct -v ent termination must also be at least 2 ft. away from an inside corner (if the adjacent wall is less than 2 ft. of length, the minimum required distance away from the inside corner will be equal to the length of the wall). A A 2ft. Exhaust termination Air intake A A A Air intake Exhaust termination For multiple-unit rooftop terminations (whether for standard indoor or Direct- Vent installations) space all exhaust and intake terminations in accordance with local codes. An exhaus t termination must be spaced from a wall or surface in accordance with local codes as well. In the absence of such a code, an exhaust termination must be a horizontal distance of at least 2 ft. away from a wall or surface. Exhaust and/or Direct-Vent sidewall terminations should be at least 2 ft. away from an opposite surface/wall. Do not place the termination directly in front of an opening into a building. A: in accordance with local codes For rooftop terminations 2ft. Exhaust termination
- 43 - OPTIONAL ITEMS 1. Temperature remote controller: 9007603005 (TM-RE30) The temperature remote c ontroller has two functions. It allows the output temperature fro m the water heater to be adjusted within the range of 100 °F to 18 5 °F, and it also works as a diagnostic tool that will give a concise error code whenever there is a problem with the unit. The temperature options are 100 °F, 105 °F, 110 °F, 1 15 °F, 120 °F, 125 °F, 1 30 °F, 135 °F, 140 °F, 1 45 °F, 1 50 °F, 1 55 °F, 160 °F, 165 °F, 170 °F, 1 75 °F, 1 80 °F and 185 °F. See the trouble shooting section for information on possible error codes. 2. Multi-unit controller: 9007675005 (TM-MC01) 9008300005 (TM-MC02 ) The m ulti-unit controller can control a maximum of 10 water heater s, from 15,000 BTU to 3 ,800,000 BTU. It also works as a diagnostic tool that will give a concise error code whenever there is a problem with the unit. The multi -unit controller comes with a remote controller. 3. 5” Backflow preventer and F-F adaptor: 9008202005 T here are two functions available for this adaptor which can be connected with the water heater and NovaVent venting line and prevents the backflow of air through the exhaust vent. This helps prevent harmful exhaust gases from entering the home, as well as helping to prevent the unit from fre ezing in areas where cold air can be blown or drawn into the exhaust system. Install this adaptor in accordance with the installation instructions that are packaged with the adaptor and any applicable codes. 4. Vent cap: 9007677005 (TM-VC50) The vent cap is for outdoor installation with the 910 (T -M50) water heater . The cap is installed on the top of the unit, instead of connecting an exhaust vent pipe. The cap will prevent any debris that might be in the environment from entering the unit and causing damage or a fire hazard, as well as preventing rain or other weather from entering the unit. 5. Direct-vent conversion kit: 9007669005 (TM- DV50) This kit can be used to convert the 910 (T -M50) from a conventional vent system to a d irect-v ent (or sealed combustion) system. This is a CSA tested conversion kit. Install this conversion kit in accordance with the manufacturer’s installation instructions and any applicable codes. 6. Pipe cover: 9007673005 (TM-PC50) The pip e cover protects the plumbing pipes to the 910 (T -M50) from unexpected adjustments . This pipe cover is fixed to the bottom of the water heater , which hides the plumbing and improves the visual aspects of the whole installation for the water heater . 7. Sidewall vent terminator (Hood) and Wall thimble: T hey are used when venting out through the wall. These terminations are special stainless steel vents for gas applications and are UL listed as Categoly ll, lll and lV. For different wall thickness, there are two ranges of lengths availab le. (Refer to the NovaVent brochure for details.) Install these vent terminations in accordance with their installation instructions and any applicable local codes. Part # Covering wall thickness 9008347005 Wall Thimble 4”-7” 9008348005 Wall Thimble 5”-10” 9008197005 Terminator Hood Terminator Hood Wall Thimble
- 44 - COMPONENTS DIAGRAM Computer board assembly Case assembly The 910 (T-M50) and the 910 ASME (T-M50 ASME) models share the same components. 3 7 6 13 3 11 410 1 12 3 3 3 4 2 4 2 3 5 98 4 718 709 416705 707706 708 704418703 715701 719 113708 702 710712 713 711 714 113 711 113113716 416705 707706 708 704418703709 715701 719 113 720 721714 113 113 717 722� 723
- 45 - Burner assembly 114 115 116705 113 113 117 707 707 102121 119118 707 707109112 106111 105 113113 104 103108107 113 110 101 114 115 116 113 113 117 707 707 102 121 119118 707 707109112 106111 105 113113 104 103108107 113 110 101 123 124 126 125 3 123 122 120 705 The 910 (T-M50) and the 910 ASME (T-M50 ASME) models share the same components.
- 46 - Combustion and Exhaust assembly Other than Part# 444, Part# 445, Part# 446 and Part# 447, the 910 (T-M50) and the 910 ASME (T-M50 ASME) models share the same components. 3132 133 136 135 137 402 401403 404 406 407 408 409 410411 113 412 413414 415 113 416 405 402 401403 404 406 407 408 409 410411 113 412 413414 415 113 416 405 417 133 134 131 128 130 127 129137 113 417 138 139139 138 T-M50 ASME 444 445446446 447 910 ASME (T -M50 ASME)
- 47 - Water way assembly 910 (T-M50) 910 ASME (T-M50 ASME) 422419411 419 411 424 406 407 419 411425 427 423 407 406 425 427 411 419 411419 422 411 419411439440 441 442 443 429425421 411419 406407 424429425432 419411 407406430 434 3433425 438437436 435 113 411420 419 427 426 418 420 428 421 419 419 426427 411411 411 419 431 411 418 430 419420 419 411 424 406 407 419 411425 427 448 407 406 425 427 411 419 411 419411439440 441 442 443 429425 421 419 411 406407 424429425451 407406430434 420 411 418 411 449 421419 411 450 418 430 3433425 438437436 435 113 419 411419 422 422 411 419 427 426411 427 426 411 419 419411 419
- 48 - PARTS LIST Item# Description Part# 910 models T-M50 models 001 002 003 004 005 Case assembly Brackets Screw M4X10 (w/washer) Screw M4X10 (Coated) Back guard panel 319143-265 319143-012 319143- 325 319143- 026 319143-237 EM305 EM335 EW 001 EW 002 EM264 006 007 008 0 09 010 Power supply code assembly Junction box Chamber fixing plate Rubber bush Exhaust fixing plate 319143-277 319143-014 319143- 230 319143- 334 319143-236 EM333 EKJ64 EM255 EX00 B EM263 011 012 013 Front cover Air blockage plate Screw M4X12 (w/washer) 319143-262 319143-246 319143-025 EM301 EM278 EW 000 101 102 103 104 105 Burner assembly Igniter Flame rod Igniter rod Damper 319143-308 319143-052 319143- 035 319143- 037 319143-192 EM445 EKN74 EKK0E EKK0F EKK1P 106 107 1 08 1 09 110 Rod cap Burner window Rod holder gasket Rod holder Burner holder gasket 319143-038 319143-033 319143- 034 319143- 036 319143-032 EKN61 EKK2V EKK2W EKK32 EKK0G 111 112 113 114 115 High voltage igniter cable Pan screw M4X8 Screw M4X10 Manifold assembly with gas valve assembly LP Manifold assembly with gas va lve assembly NA Manifold gasket A 319143-039 319143-059 319143- 060 319143- 263 319143- 264 319143-044 EKK2M EW 00D EW 003 EM302 EM303 EKK2Y 116 117 118 119 120 Manifold gasket B Igniter plate Gas connection plate Pan screw M4X10 O-ring P20 NBR (Black) 319143-045 319143-051 319143- 337 319143- 062 319143-057 EKK2K EKK1B EX00 J EW 006 EK042 121 122 123 124 125 Gas pipe left Gas pipe right O -ring P18 NBR (Black) Gas inlet Hex head screw M4x8 319143-257 319143-253 319143- 350 319143- 250 319143-063 EM293 EM289 EZP18 EM 284 EW 005 126 127 128 129 130 Pan screw M4X6 (w/washer) Exhaust connecter Exhaust combining box Silicon ring Exhaust gasket A 319143-090 319143-261 319143- 276 319143- 206 319143-238 EW 00L EM300 EM331 EKK3G EM266 131 132 133 134 135 Exhaust gasket B Case beam Exhaust auxiliary plate Duct Duct cover 319143-239 319143- 249 319143- 275 319143- 260 319143-258 EM267 EM282 EM330 EM299 EM294
- 49 - Item# Description Part# 910 models T-M50 models 136 137 138 139 140 Duct gasket Screw M4X10 Fan damper Screw M3X 6 Freeze protection thermostat 319143-240 319143- 060 319143- 147 319143- 330 319143-252 EM268 EW 003 EK270 EW 00B EM286 401 402 403 404 405 Heat exchanger assembly for 910 (T-M50) Overheat -cut -off -fuse Hi -limit switch Screw M3X6 Output thermistor 319143-268 319143-149 319143- 095 319143- 087 319143-096 EM308 EK333 EKN34 EW 00A EKK2T 406 407 408 409 411 Fastener 4-11 O-ring P4 FKM Pipe heater 122 Heater fixing plate O-ring P16 FKM 319143-097 319143-082 319143- 224 319143- 088 319143-083 EKH30 EZM04 EKN86 EKK27 EZM16 412 413 414 415 416 Pan Screw M4X12 (w/washer) Fan motor fixing plate Pressure port Urethan e tube Fan motor 319143-061 319143- 229 319143- 042 319143- 344 319143-043 EW 00H EM252 EKK2D EX019 EKK25 417 418 419 420 421 Fuse fixing plate 18 Water control valve Fastener 16A G O -ring P16 FKM Flow sensor 319143-066 319143- 086 319143- 077 319143- 083 319143-092 EKK26 EKH32 E X01H EZM1 6 EKH33 422 423 424 425 426 Connecting pipe Left cold pipe for 910 (T -M50) Inlet thermistor Heater 502 Heater 101 319143-251 319143-254 319143- 085 319143- 333 319143-068 EM285 EM290 EKK38 EX001 EX002 427 428 429 430 431 Heater fixing plate 16 Left hot pipe for 910 ( T -M50) Heater fixing plate 20 Mixing thermistor Right hot pipe for 910 (T-M50) 319143-125 319143-273 319143- 124 319143- 190 319143-256 EK031 EM328 EKH38 EKK1A EM292 432 433 434 435 436 Right cold pipe for 910 (T-M50) Heater plate Water i nlet Filter plug O-ring P25 FKM 319143-255 319143-076 319143- 259 319143- 070 319143-071 EM291 EX021 EM295 EM222 EZM25 437 438 439 440 441 Water inlet filter O-ring JASO#1021 FKM Water o utlet Screw M4X6 Heater 117 319143-072 319143-073 319143- 269 319143- 328 319143-223 EX006 EZN21 EM309 EW 009 EKN67 442 443 444 445 446 Outlet drain plug O-ring P6 FKM Heat exchanger assembly for 910 ASME (T-M50 ASME) Connection pipe for 910 ASME (T -M50 ASME) O-ring P18 FKM 319143-199 319143-080 319143- 270 319143- 271 319143-349 EKK2E EZM06 EM323 EM326 EZM18
- 50 - Item# Description Part# 910 models T-M50 models 447 448 449 450 451 Connecting pipe for 910 ASME (T-M50 ASME) Left cold pipe for 910 ASME (T -M50 ASME) Left hot pipe for 910 ASME (T -M50 ASME) Right hot pipe for 910 ASME (T -M50 ASME) Right cold pipe for 910 ASME (T-M50 ASME) 319143-278 319143-310 319143- 313 319143- 312 319143-311 EM370 EM456 EM459 EM458 EM457 701 702 703 704 705 Right and left computer board Central computer board PV- FS wire Thermistor connecting wire Flame rod wire 319143-266 319143-267 319143- 232 319143- 233 319143-243 EM306 EM307 EM258 EM260 EM271 706 707 708 709 710 Igniter wire Gas valve wire AC100V wire Right and left computer board cover Central computer board cover 319143-231 319143-248 319143- 245 319143- 183 319143-274 EM257 EM280 EM277 EKH43 EM329 711 712 713 714 715 Multi communication wire Left communication wire Right communication wire Remote controller terminal Wire Cramp 319143-247 319143-234 319143- 235 319143- 244 319143-048 EM279 EM261 EM262 EM273 EM167 716 717 718 719 720 Left PCB fixing plate Right PCB fixing plate Transformer Screw M4X12 Ground fault circuit interrupter 319143-241 319143-242 319143- 127 319143- 343 319143-227 EM269 EM270 EM296 EX013 EM207 721 722 723 Screw M3X12 Surge b ox Surge connecting wire 319143-331 319143- 284 319143-215 EW 01A EM385 EKK4U