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American Water Heater NonCondensing Outdoor Natural Gas GT910NIE User Manual

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    							 - 21 - 
    REMOTE CONTROLLER CONNECTION 
     
    1) Disconnect power supply from the water heater . 
    2)  Take off  the water heater ’s  front cover.  
    3) Please find the remote control terminal  using the diagram  below  (located around the lower  
         right -hand side of the  water heater). 
    4)  Open  the plastic cover of  the remote controller , and then attach the  two fork terminal s to  
    connector  base of the backside of  the remote controller with two screws.   Make sure the 
    terminals are firmly fixed.  
    5 ) Put the remote wires through the hole on the b ottom of the unit casing.  
    6 ) Connect the remote wires to the remote controller terminal properly  (No polarity) . 
    *Do NOT  jump or short -circuit wires , or computer will be damaged.  
    7 ) Replace Front Cover  securely. 
    8 ) Wires used for the remote controller connection must be:  
    •   Minimum  20 gauge wire (No polarity)  
    •   Maximum  400 feet long  
     
     
    R emote controller terminal s of the  water heater  
     
     
     
    Front of remote 
    Connect to these terminals 
    Back of remote 
    Connect other end to these terminals 
    *For details on the connection to the remote controller accessory, refer to the remote controller 
    Installation Manual. 
      
    						
    							 - 22 - 
    PUMP CONTROL CONNECTIONS  
     
    The water heater  can be used to control a recirculation pump. Proper pump control helps to 
    p reserve the life of the system and saves energy as well .  
     
    The  water heater  pump c ontrol port is a “normally -open  dry contact ”, and therefore needs 
    additional components to properly control a recirculation pump.  T o control the recirculation 
    pump, connect t he pump to the “pump  terminal ” in the water heater  as shown in the diagram 
    below. (In a multi -unit system, connect the pump ONLY to the  “PARENT” unit.) The pump is to 
    be connected using suitable relays shown in the diagram below  (the p ump terminal  is 
    essentially only a dry contact.  An external power supply and relay s are required to 
    operate  the pump) .  
    Please make sure the relays are properly rated for the recirculation pump.   
     
    Using the water heater ’s  internal thermistors as a temperature control, the reci rculation pump 
    will only turn on when recirculation is needed.  
     
     
     
     
     
     
    Connect to this terminal.  
    This is the pump terminal. 
    Power supply for relay 
    Power supply for pump 
    120 VAC  
    220 VAC etc  
    120 VAC 
    220 VAC etc 
    for relay  
    Thermal relay 
    Recirculation 
    pump 
    These components are NOT included 
    with water heater  and are external to the 
    unit.  They must be acquired separately. 
    CAUTION: In a multi-unit system, the pump must be connected to the 
    “P ump”  terminal in the “PARENT ” unit only.  If the pump is connected to 
    any of the “CHILD” units, the pump will not work.  
    						
    							 - 23 - 
    The dark squares indicate the direction 
    the dipswitches should be set to. 
    PUMP CONTROL MODE 
    The water heater provides  the four types of the pum p control modes.  The pump control  modes 
    are selected by  changing  dipswitch settings . The dipswitches are located in the upper bank  of 
    dipswitch es in the  lower-left quadrant of the central  computer board  in the  water heater . (See 
    picture  below) 
     
    A)  Recirculation Control : No.  4 ON  
    This mode is for providing hot water as soon as possible like a recirculation  usage.  The pump 
    is only made to run while  the temperature of the water in the re -circulation loop is not close to 
    the  set temperature of the water heater . The  pump will run for about 1 minute every 30 
    minutes to determine whether or not the  water temperat ure in the whole  recirculation loop is 
    lower  than 9°F  from  the  set temperature. If the water temperature is lower than  9°F  from the  
    set temperature, the pump will remain running  until the water in the loop gets up to the set 
    temperature.  If not,  the  pump w ill stop for  another 30 minutes. If  the inlet thermistor senses 
    that the water temperature is lower than  9°F  from  the  set temperature  before those 30 
    minutes have elapsed,  the pump will activate immediately and remain  running until the water 
    in the loop ge ts up to the set temperature .  
    B)  Storage Tank Circulation Control : No.5 ON  
    The  water heater will heat the water 5.4°F higher than its set temper ature (unless the water 
    heater  is already set at its maximum temperature of 185 °F).  This is to ensure a higher rate of 
    recovery for storage tank applications.  The circulation  pump (from storage tank to water 
    heater ) will always remain on.  
    C)  Energy Conserving Recirculation : No.4 and  No.5 ON  
    This  pump  control mode i s similar  to the “ Recirculation  Control mode”.  Ho wever, o nce the 
    heat  requirement  is less than 7,440 BTU/h, the pump will turn off . The pump will ac tivate 
    again  when the temperature of the system is less than  95°F or after  20 minutes have elapsed 
    from its  previous operation.  
    *If  operat ing the pump in  thi s mode, insulation  is recommended on  the water piping.  
    D)  No rmal  Control  ( Default  setting ):  No. 4 and No. 5 OFF  
    This provides no  ON/OFF control for the pump.  If a pump is connected to the pump control 
    terminal  and both  No.4 and No.5  are OFF, the  pump will be made to run all the time  as long 
    as  there is a power supply to  the  water heater  (If the  temperature remote controller  is 
    installed , the pump will stop when  the remote is turned off). W ater in the loop will be 
    maintained  at set  temperature . 
     
    O N 
    1  2  3  4  5  6  7  8 
    RE-CIR
     
    STORAGE
     
    P-RE
     
    LP 
     D -PRT  
    B) Storage Tank 
         
     
    Circulation Control 
    A) Recirculation 
     Control  
     
    C) Energy Conserving 
          Recirculation 
    D) Normal Control 
     
    Pump control modes  
         (Default) 
     
    O N 
    1  2  3  4  5  6  7  8 
    RE-CIR
     
    STOR
    AGE
     
    P-RE
     
    LP 
     D-PRT  
    O N 
    1  2  3  4  5  6  7  8 O N 
    1  2  3  4  5  6  7  8 
    RE-CIR
     
    STORAGE
     
    P-RE
     
    LP 
     D-PRT  
    Upper bank of 
    dips witch es  
    RE-CIR
     
    STORAGE
     
    P-RE
     
    LP 
     D -PRT   
    						
    							 - 24 - 
    EASY-LINK SYSTEM 
    The  water heater  can be connected with other heaters of the same model  with communication 
    cables to work as a multiple manifold system.  
    •   The Easy -Link system can connect up to 4 units.  
    •   A communication cable (gray color) comes with each unit.   The cables use 18 gage wire 
    and can be up to 250ft. long all together.  
    You can manifold from 2 units to 4 units without a  multi-system controller.  A 4-unit  system  has 
    full automatic modulation between  15,000 BTU/h and 1,520,000 BTU/h.   
     
     
     
     
     
     
     
     
     
     
     
     
    •  The  Easy -L ink  system is limited to 4 units . If you connect more than 4 units, 
    the first 4 units will work as part of the E asy-L ink  system, but the other 
    additional units will only work as individual units.  
    •  The  water heater  cannot  be linked  with other  different tankless models 
    in the  Easy-Link system and Multi -Unit system
    . 
     
     
     
     
     
     
     
     
     
     
     
    CAUTION 
    Easy-Link / Multi-unit 
    System connectors are 
    on each unit’s 
    computer board  
    To change the dipswitch 
    settings for the Easy -L ink 
    system ,  locate the  lower bank 
    of dipswitches  to the right of 
    the 7- seg LED . 
    Do not adjust  the upper 
    bank o f dipswitches.  
    7-Seg LED 
    Lower bank of 
    dip switch es  
    Upper bank of 
    d ip switch es  
    Gas 
     
    Cold 
     
    Hot 
     
    This lamp will flash when the unit is allowed the operation. 
      
    						
    							 - 25 - 
    The dark squares indicate the direction 
    the dipswitches should be set to. 
     Easy -Link Connection Procedures  
    1. Choose one of your units as the “ PARENT” unit. 
    2. “ The  PARENT ”
     
    Locate the lower bank  of dipswitches to the right of t he 7-seg. LED on the  central 
    computer board  of the  unit that you select to be the “ PARENT” unit. Change dipswitch  No. 
    8  to “ON”.   Do not change any of the dipswitches on the “ CHILD” units. 
    3. Between the “ PARENT” and the “ CHILD-1 ”
     
    Connect the “ PARENT connector” of the “ PARENT unit” to the “ [1] connector” of the 
    “ CHILD- 1” unit.  
    4. Between the “ CHILD-1 ” and the  “CHILD -2 ”
     
    Connect the “ [2] connector” of the “ CHILD-1 ” unit to the “ [1] connector” of the “ CHILD-2” unit.   
    5. Between the “ CHILD-2 ” and the “ CHILD-3 ”
     
    Connect the “ [2] connector” of the “ CHILD-2 ” unit to the “ [1] connector” of the “ CHILD-3” unit.  
    6.  Make sure the 7- seg. LED of all the unit ’s computer boards display the unit #.  The numbering 
    system  automatically allocate s the unit  # to each water heater i n the Easy -Link system , in 
    accordance  with the table below .   
     
     
     
     
     
         
     
     
     
     
     
     
    CAUTION 
    •   Unless you change dipswitch No.  8  of  the “ PARENT ” unit to “ON”, the system will not 
    work as an  E asy -L ink  system.  T he  units will work as individual units.   
     
         
     
     
     
     
    PARENT unit Unit # : 1 
    CHILD units Unit# : 2, 3 and 4 
    Wrong dipswitch setting 
    on  the  “PARENT” unit   
    Communication cable
    ConnectorsPARENTConnectorsPARENTConnectorsPARENTConnectorsPARENT
    Lower bank of Dipswitch
    OFF
    ON
    Lower bank of Dipswitch
    OFF
    ON
    Lower bank of Dipswitch
    OFF
    ON1 2 345 678 1
    234 567 8
    123 456 78
    11
    22
    11
    22
    11
    22
    11
    22
    Lower bank of Dipswitch
    OFF
    ON12 345 678
    PARENT unit CHILD-1 unit CHILD-2 unit CHILD-3 unit 
    C
    om munication cable
    PARENTPARENT
    1
    L
    owe r bank of Dipswitch
    2345678
    OFF
    O
    N
    C on nectors Con nectors
    11
    22
    1
    Lower bank of Dipswitch
    2345678
    OFF
    O
    N
    11
    22
    PARENT unit CHILD-1 unit  
    						
    							 - 26 - 
    CAUTION 
    •   If you connect the “ [1] (or  [2]) connector” of the “ PARENT” unit to the “ PARENT (or  [1]) 
    connector” of the “ CHILD-1” unit, the system will not work as  the Easy -L ink  system.  The units 
    will  operate  as individual units.  
     
     
       
     
                                                                             
     
     
     
     
     
     
     
    •   If you connect the “ PARENT connector”  of the “ CHILD-1 ” unit to the “ [1] connector” of the 
    “ CHILD- 2” unit, the “ CHILD-2” unit will work as an indi vidual unit, and will not be part of the 
    E asy -L ink  system.  
     
     
     
     
     
     
     
     
     
     
     
     
    WARNING  
    Connecting two “ PARENT connectors” together  from two separate units may 
    damage the computer board. The communication cable has a female end 
    and a male end so it’s impossible to have a PARENT  - to - PARENT  
    connection with the communication cable.  Do not splice or modify 
    connectors.  
    Wrong connection between the “PARENT” unit and the “CHILD-1” unit 
    Wrong connection between the “CHILD-1” unit and the “CHILD-2” unit 
    Prohibited 
    PARENT unit CHILD-1 unit 
    Communication  cable
    PARENTPARENT
    L
    owe r bank of Dipswitch
    OFF
    O
    N
    1 2 345 678
    Lo
    wer bank of Dipswitch
    OFF
    O
    N
    1 2 345 67 8
    C
    on nectors Con nectors
    11
    22
    11
    22
    PARENT unit CHILD-1 unit 
    Communication cable
    PARENTPARENT
    L
    ow er bank of Dipswitch
    OFF
    O
    N
    12345678
    Co nnectors Connectors
    11
    22
    11
    22
    Low er bank of Dipswitch
    OFF
    O
    N
    12345678
    PARENT unit CHILD-1 unit CHILD-2 unit 
    Communication cable
    PARENTPARENT
    P
    ARENTConnectorsConnectorsConnectors
    Lower bank of Dipswitch
    OFF
    ON1 234 567 8
    Lower bank of Dipswitch
    OFF
    ON1234 567 8
    Lower bank of Dipswitch
    OFF
    ON123 456 78
    11
    22
    11
    22
    11
    22 
    						
    							 
    - 27  - 
    Communication cable
    P ARENTPARENTConnectorsConnectors
    Lower bank of Dipswitch
    OFF
    ON
    Lower bank of Dipswitch
    OFF
    ON1 234 56 78 1
    23 456 78
    11
    22
    11
    22
    •
      If a remote controller (optional) is used, it has to be connected to  the “PARENT ” unit. If the 
    remote controller  is connected to a “ CHILD” unit,
     it will only control that particular individual 
    “ CHILD” unit and will not control the E asy-L ink system  as a whole.  
     
     
     
     
     
     
     
     
     
     
    MULTI -UNIT SY STEM FOR LARGE VOLUMES  
    Multi-Unit system allows 9 10 (T -M 50) model to  be combined  together from two  to  10 units with 
    the  multi- unit  controller  and  remote  controller  for commercial or residential applications.  For a 
    10- unit system, the computer can modulate  from  15,000  BTU/h to  3 ,800,000  BTU/h. 
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
    An individual cut -off switch is recommended for each unit in a multi -unit system for the purpose 
    of maintenance.  
    •  The  remote controller is not required for the  Easy -L ink  system.    
    • If running  the Easy -L ink  system  without the remote controller , please make 
    sure the dipswitch settings for the temperature, outdoor, and  direct -v ent  
    settings on ALL the units are set to the same settings.  Otherwise, the units 
    may not operate properly.    
    • If the remote controller  is used, the temperature on all t he units in the 
    system will automatically be set to the same temperature that is set on the 
    remote.  However, even with the remote, the outdoor and d irect-v ent  
    dipswitch settings still need to be set to the same settings on all the units.  
     
    Wrong connection 
    between the “ CHILD” 
    unit and the remote 
    controller  
    PARENT unit CHILD unit 
    Remote controller 
    910 
    (T-M50) 
    Cold IN Hot Out 
    Multi-unit 
    controller  
    						
    							 - 28 - 
    Multi-Unit System Connection Diagram  
    The water heaters with a multi-unit controller   and a remote controller wiring:  
     
     
     
     
                   
     
                              
     
     
      
       
    •  The  above  connection diagram is an example of how to connect 4 water heater s together in 
    a Mu lti-Unit System.  Up to 10 water heater s can be connected in this fashion. 
    •   Make  sure th e “7-seg LED” of computer board  of each unit  display s the unit #.   The  multi -u nit 
    controller  automatically allocates  the unit #  (1 to 10)  to each water heater in a Multi -U nit  
    system.  
    •   The dark squares indicate the direction  the dipswitches should be set to.  
     
    Please refer to the  multi -u nit  controller ’s  manual for  additional information and instruction. 
     
     
     
     
     
     
     
     
     
     
     
    .  
    Available multi-unit controllers with a remote controller 
    9007675005 ( TM-MC01) 
    (comes with 9007603005 ( TM-RE30 )) 
    9008300005 ( TM-MC02 ) 
    (comes with 9008172005 ( TM-RE40 )) 
    The Comunication Cables are included with the 910 (T-M50). The 
    Cables use 18 gage wire and can  be up to 250 ft. long all together.  
    Easy-Link / Multi-Unit 
    System connectors are 
    on each unit’s 
    computer board  
    7-Seg LED 
    Lower bank of 
    dip switch es  
    Upper bank of 
    d ip switch es  
    This lamp will flash when the unit is allowed the operation. 
     
    Unit 1                   Unit2                    Unit3                    Unit4               
    Remote 
     controller 
    Multi-unit 
    controller  
    C om munication cable
    PARENT
    PARENT
    PARENT
    PARENT
    OFF
    O
    N
    12345678L owe r bank of Dipswitch
    OFF
    O
    N
    12345678Lo wer bank of Dipswitch
    OFF
    O
    N
    12345678Low er bank of Dipswitch
    OFF
    O
    N
    12345678L ow er bank o f Dipswitch
    11
    22
    11
    22
    11
    22
    11
    22
    Con nectors Con nectors Connectors
    Connectors 
    						
    							 - 29 - 
     INITIAL OPERATION 
     
     
    •   Check the GAS and WATER CONNECTIONS  for leaks  before firing it for the first time.  
    •   Open the main gas supply valve to the unit using only your hand to avoid any spark.  
    Never use tools. If the knob will not turn by hand, do not try to force it; call a qualified 
    service technician. Forced repair may result in a fire or explosion due to gas leaks.    
    •   Be sure to check next to the bottom of the unit because s ome gases are heavier than air 
    and may settle towards the floor.  
    •   Check the GAS PRESSURE. Refer to p. 16.  
    •   Do not try to light the burner manually . It is equipped with an electronic ignition device 
    which automatically lights the burner.  
    •   Check for PROPER VENT ING and COMBUSTIBLE AIR  to the heater. 
    •   Purge the GAS and WATER LINES  to remove any air pocket.   
    •  Do not use this appliance  if any part has been submers ed under water. Immediately 
    contact  a  qualified installer or service agency  to  replace  a flooded  water heater . Do not 
    attempt to repair the unit!  It must be replaced!   
    CAUTION:  IF YOU SMELL GAS: 
    •  Do not try to start the water heater.  
    •   Do not touch any electric switch; do not use any phone in your building.  
    •  Immediately call your gas supplier from a neighbor’s  phone. Follow the gas supplier’s 
    instructions. 
    • If you cannot reach your gas supplier, call the fire department. 
     
    1. Once the above checks 
    have been completed, 
    please clean filter of any 
    debris. Refer to  p. 34 for 
    instructions.  
    2. Fully open the manual 
    water control valve on the 
    water supply line.  
     
     
       
     
       
    3. Open a hot water  fixture 
    to verify t
    hat water is 
    flowing to that fixture .  
     
     
     
     
     
     
    Then close the hot water 
    fixture. 
    4.  Fully open the manual 
    gas control valve 
    installed.   
     
     
    5. Turn on the 120 volt  60 Hz 
    power supply to the  water 
    heater.  
     
    6. Now you are ready to 
    enjoy hours of endless 
    hot water.  
     
     
    FOR YOUR SAFETY, READ BEFORE OPERATING:  
    						
    							 - 30 - 
    (Unit: °F) Temperatures available under the High Temperature Mode*  (Refer to p. 31 for details.) 
     
    (Unit: °F) 
    2. Press  the  HOT/COLD  button  to  set                                                                                             
    the  water temperature up to 120  °F (50 ° C). 
    NORMAL OPE RATION 
    •  Flow rate to activat e the 910 (T -M50)          :  0. 5 gallon per minute  
    •   Flow rate to keep the  910 (T -M50)  running : 0. 4 gallon per minute  
     
    WITHOUT REMOTE CONTROLLER  
    1. Open a cold water 
    fixture. 
     
    2. Mix hot water with the cold water to 
    get the suitable  temperature water.  
     
     
     
     
    3. When finished, close 
    the  water fixture. 
     
     
     
     
    WITH REMOTE CONTROLLER  INSTALLED : 9007603005  (TM -RE30)  (Option al) 
    1. Press the power ON/OF F button.                                     
     
     
     
     
       
     
     
     
    Increasing temperature from 120  °F (50  °C) to  140  °F (60  °C)  
    • Press the “ HOT” button to set 120 °F  (50  °C).  
    • Press and hold the “ INFO” button and the “ HOT” button for at  least 3 seconds.  The re mote will emit 
      a beep and change to  125 °F (52  °C) . 
    •  Press the “ HOT” button to set up to  140 °F (60  °C).  
    Increasing temperature above  140  °F (60  °C)   
    • Press the “ HOT” button to set 140 °F  (60  °C).  
    • Press and hold the “INFO ” button and the “ HOT” button for at  least 3 seconds.  The remote will emit  
      a beep and change to 145  °F (63  °C) . 
    •  Press the “ HOT” button to set up to  175 °F (80  °C)  or  185  °F  (8 5 ° C) . 
    1 10 1 15 1 20 1 25 1 30 1 35 1 40 1 45 1 50 1 55 1 60 1 65 1 70 1 75 1 80 1 85 
    WARNING  
    Hot Water temperatures over 125  ° F  (52  ºC)  can cause severe burns instantly or death from 
    scalding.   
    • The outlet hot water temperature of the water heater is factory set  at 120 ° F  ( 50  ºC).   
    • Feel the water temperature before bathing or showering. 
    100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 
    (EX: 110°F) 
    The temperature and the 
    time  will be displayed on 
    the remote controller.  
    Temperatures available under the Default Mode 
    3. Open a cold water fixture.  
        Mix hot water with the  cold water to get the 
    suitable temperature water. 
    4. Close the water fixture. 
    When ON, 
    green LED is lit.  
    Lamp is OFF Lamp is ON  
    						
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