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American Water Heater NonCondensing Outdoor Natural Gas GT910NIE User Manual
American Water Heater NonCondensing Outdoor Natural Gas GT910NIE User Manual
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- 21 - REMOTE CONTROLLER CONNECTION 1) Disconnect power supply from the water heater . 2) Take off the water heater ’s front cover. 3) Please find the remote control terminal using the diagram below (located around the lower right -hand side of the water heater). 4) Open the plastic cover of the remote controller , and then attach the two fork terminal s to connector base of the backside of the remote controller with two screws. Make sure the terminals are firmly fixed. 5 ) Put the remote wires through the hole on the b ottom of the unit casing. 6 ) Connect the remote wires to the remote controller terminal properly (No polarity) . *Do NOT jump or short -circuit wires , or computer will be damaged. 7 ) Replace Front Cover securely. 8 ) Wires used for the remote controller connection must be: • Minimum 20 gauge wire (No polarity) • Maximum 400 feet long R emote controller terminal s of the water heater Front of remote Connect to these terminals Back of remote Connect other end to these terminals *For details on the connection to the remote controller accessory, refer to the remote controller Installation Manual.
- 22 - PUMP CONTROL CONNECTIONS The water heater can be used to control a recirculation pump. Proper pump control helps to p reserve the life of the system and saves energy as well . The water heater pump c ontrol port is a “normally -open dry contact ”, and therefore needs additional components to properly control a recirculation pump. T o control the recirculation pump, connect t he pump to the “pump terminal ” in the water heater as shown in the diagram below. (In a multi -unit system, connect the pump ONLY to the “PARENT” unit.) The pump is to be connected using suitable relays shown in the diagram below (the p ump terminal is essentially only a dry contact. An external power supply and relay s are required to operate the pump) . Please make sure the relays are properly rated for the recirculation pump. Using the water heater ’s internal thermistors as a temperature control, the reci rculation pump will only turn on when recirculation is needed. Connect to this terminal. This is the pump terminal. Power supply for relay Power supply for pump 120 VAC 220 VAC etc 120 VAC 220 VAC etc for relay Thermal relay Recirculation pump These components are NOT included with water heater and are external to the unit. They must be acquired separately. CAUTION: In a multi-unit system, the pump must be connected to the “P ump” terminal in the “PARENT ” unit only. If the pump is connected to any of the “CHILD” units, the pump will not work.
- 23 - The dark squares indicate the direction the dipswitches should be set to. PUMP CONTROL MODE The water heater provides the four types of the pum p control modes. The pump control modes are selected by changing dipswitch settings . The dipswitches are located in the upper bank of dipswitch es in the lower-left quadrant of the central computer board in the water heater . (See picture below) A) Recirculation Control : No. 4 ON This mode is for providing hot water as soon as possible like a recirculation usage. The pump is only made to run while the temperature of the water in the re -circulation loop is not close to the set temperature of the water heater . The pump will run for about 1 minute every 30 minutes to determine whether or not the water temperat ure in the whole recirculation loop is lower than 9°F from the set temperature. If the water temperature is lower than 9°F from the set temperature, the pump will remain running until the water in the loop gets up to the set temperature. If not, the pump w ill stop for another 30 minutes. If the inlet thermistor senses that the water temperature is lower than 9°F from the set temperature before those 30 minutes have elapsed, the pump will activate immediately and remain running until the water in the loop ge ts up to the set temperature . B) Storage Tank Circulation Control : No.5 ON The water heater will heat the water 5.4°F higher than its set temper ature (unless the water heater is already set at its maximum temperature of 185 °F). This is to ensure a higher rate of recovery for storage tank applications. The circulation pump (from storage tank to water heater ) will always remain on. C) Energy Conserving Recirculation : No.4 and No.5 ON This pump control mode i s similar to the “ Recirculation Control mode”. Ho wever, o nce the heat requirement is less than 7,440 BTU/h, the pump will turn off . The pump will ac tivate again when the temperature of the system is less than 95°F or after 20 minutes have elapsed from its previous operation. *If operat ing the pump in thi s mode, insulation is recommended on the water piping. D) No rmal Control ( Default setting ): No. 4 and No. 5 OFF This provides no ON/OFF control for the pump. If a pump is connected to the pump control terminal and both No.4 and No.5 are OFF, the pump will be made to run all the time as long as there is a power supply to the water heater (If the temperature remote controller is installed , the pump will stop when the remote is turned off). W ater in the loop will be maintained at set temperature . O N 1 2 3 4 5 6 7 8 RE-CIR STORAGE P-RE LP D -PRT B) Storage Tank Circulation Control A) Recirculation Control C) Energy Conserving Recirculation D) Normal Control Pump control modes (Default) O N 1 2 3 4 5 6 7 8 RE-CIR STOR AGE P-RE LP D-PRT O N 1 2 3 4 5 6 7 8 O N 1 2 3 4 5 6 7 8 RE-CIR STORAGE P-RE LP D-PRT Upper bank of dips witch es RE-CIR STORAGE P-RE LP D -PRT
- 24 - EASY-LINK SYSTEM The water heater can be connected with other heaters of the same model with communication cables to work as a multiple manifold system. • The Easy -Link system can connect up to 4 units. • A communication cable (gray color) comes with each unit. The cables use 18 gage wire and can be up to 250ft. long all together. You can manifold from 2 units to 4 units without a multi-system controller. A 4-unit system has full automatic modulation between 15,000 BTU/h and 1,520,000 BTU/h. • The Easy -L ink system is limited to 4 units . If you connect more than 4 units, the first 4 units will work as part of the E asy-L ink system, but the other additional units will only work as individual units. • The water heater cannot be linked with other different tankless models in the Easy-Link system and Multi -Unit system . CAUTION Easy-Link / Multi-unit System connectors are on each unit’s computer board To change the dipswitch settings for the Easy -L ink system , locate the lower bank of dipswitches to the right of the 7- seg LED . Do not adjust the upper bank o f dipswitches. 7-Seg LED Lower bank of dip switch es Upper bank of d ip switch es Gas Cold Hot This lamp will flash when the unit is allowed the operation.
- 25 - The dark squares indicate the direction the dipswitches should be set to. Easy -Link Connection Procedures 1. Choose one of your units as the “ PARENT” unit. 2. “ The PARENT ” Locate the lower bank of dipswitches to the right of t he 7-seg. LED on the central computer board of the unit that you select to be the “ PARENT” unit. Change dipswitch No. 8 to “ON”. Do not change any of the dipswitches on the “ CHILD” units. 3. Between the “ PARENT” and the “ CHILD-1 ” Connect the “ PARENT connector” of the “ PARENT unit” to the “ [1] connector” of the “ CHILD- 1” unit. 4. Between the “ CHILD-1 ” and the “CHILD -2 ” Connect the “ [2] connector” of the “ CHILD-1 ” unit to the “ [1] connector” of the “ CHILD-2” unit. 5. Between the “ CHILD-2 ” and the “ CHILD-3 ” Connect the “ [2] connector” of the “ CHILD-2 ” unit to the “ [1] connector” of the “ CHILD-3” unit. 6. Make sure the 7- seg. LED of all the unit ’s computer boards display the unit #. The numbering system automatically allocate s the unit # to each water heater i n the Easy -Link system , in accordance with the table below . CAUTION • Unless you change dipswitch No. 8 of the “ PARENT ” unit to “ON”, the system will not work as an E asy -L ink system. T he units will work as individual units. PARENT unit Unit # : 1 CHILD units Unit# : 2, 3 and 4 Wrong dipswitch setting on the “PARENT” unit Communication cable ConnectorsPARENTConnectorsPARENTConnectorsPARENTConnectorsPARENT Lower bank of Dipswitch OFF ON Lower bank of Dipswitch OFF ON Lower bank of Dipswitch OFF ON1 2 345 678 1 234 567 8 123 456 78 11 22 11 22 11 22 11 22 Lower bank of Dipswitch OFF ON12 345 678 PARENT unit CHILD-1 unit CHILD-2 unit CHILD-3 unit C om munication cable PARENTPARENT 1 L owe r bank of Dipswitch 2345678 OFF O N C on nectors Con nectors 11 22 1 Lower bank of Dipswitch 2345678 OFF O N 11 22 PARENT unit CHILD-1 unit
- 26 - CAUTION • If you connect the “ [1] (or [2]) connector” of the “ PARENT” unit to the “ PARENT (or [1]) connector” of the “ CHILD-1” unit, the system will not work as the Easy -L ink system. The units will operate as individual units. • If you connect the “ PARENT connector” of the “ CHILD-1 ” unit to the “ [1] connector” of the “ CHILD- 2” unit, the “ CHILD-2” unit will work as an indi vidual unit, and will not be part of the E asy -L ink system. WARNING Connecting two “ PARENT connectors” together from two separate units may damage the computer board. The communication cable has a female end and a male end so it’s impossible to have a PARENT - to - PARENT connection with the communication cable. Do not splice or modify connectors. Wrong connection between the “PARENT” unit and the “CHILD-1” unit Wrong connection between the “CHILD-1” unit and the “CHILD-2” unit Prohibited PARENT unit CHILD-1 unit Communication cable PARENTPARENT L owe r bank of Dipswitch OFF O N 1 2 345 678 Lo wer bank of Dipswitch OFF O N 1 2 345 67 8 C on nectors Con nectors 11 22 11 22 PARENT unit CHILD-1 unit Communication cable PARENTPARENT L ow er bank of Dipswitch OFF O N 12345678 Co nnectors Connectors 11 22 11 22 Low er bank of Dipswitch OFF O N 12345678 PARENT unit CHILD-1 unit CHILD-2 unit Communication cable PARENTPARENT P ARENTConnectorsConnectorsConnectors Lower bank of Dipswitch OFF ON1 234 567 8 Lower bank of Dipswitch OFF ON1234 567 8 Lower bank of Dipswitch OFF ON123 456 78 11 22 11 22 11 22
- 27 - Communication cable P ARENTPARENTConnectorsConnectors Lower bank of Dipswitch OFF ON Lower bank of Dipswitch OFF ON1 234 56 78 1 23 456 78 11 22 11 22 • If a remote controller (optional) is used, it has to be connected to the “PARENT ” unit. If the remote controller is connected to a “ CHILD” unit, it will only control that particular individual “ CHILD” unit and will not control the E asy-L ink system as a whole. MULTI -UNIT SY STEM FOR LARGE VOLUMES Multi-Unit system allows 9 10 (T -M 50) model to be combined together from two to 10 units with the multi- unit controller and remote controller for commercial or residential applications. For a 10- unit system, the computer can modulate from 15,000 BTU/h to 3 ,800,000 BTU/h. An individual cut -off switch is recommended for each unit in a multi -unit system for the purpose of maintenance. • The remote controller is not required for the Easy -L ink system. • If running the Easy -L ink system without the remote controller , please make sure the dipswitch settings for the temperature, outdoor, and direct -v ent settings on ALL the units are set to the same settings. Otherwise, the units may not operate properly. • If the remote controller is used, the temperature on all t he units in the system will automatically be set to the same temperature that is set on the remote. However, even with the remote, the outdoor and d irect-v ent dipswitch settings still need to be set to the same settings on all the units. Wrong connection between the “ CHILD” unit and the remote controller PARENT unit CHILD unit Remote controller 910 (T-M50) Cold IN Hot Out Multi-unit controller
- 28 - Multi-Unit System Connection Diagram The water heaters with a multi-unit controller and a remote controller wiring: • The above connection diagram is an example of how to connect 4 water heater s together in a Mu lti-Unit System. Up to 10 water heater s can be connected in this fashion. • Make sure th e “7-seg LED” of computer board of each unit display s the unit #. The multi -u nit controller automatically allocates the unit # (1 to 10) to each water heater in a Multi -U nit system. • The dark squares indicate the direction the dipswitches should be set to. Please refer to the multi -u nit controller ’s manual for additional information and instruction. . Available multi-unit controllers with a remote controller 9007675005 ( TM-MC01) (comes with 9007603005 ( TM-RE30 )) 9008300005 ( TM-MC02 ) (comes with 9008172005 ( TM-RE40 )) The Comunication Cables are included with the 910 (T-M50). The Cables use 18 gage wire and can be up to 250 ft. long all together. Easy-Link / Multi-Unit System connectors are on each unit’s computer board 7-Seg LED Lower bank of dip switch es Upper bank of d ip switch es This lamp will flash when the unit is allowed the operation. Unit 1 Unit2 Unit3 Unit4 Remote controller Multi-unit controller C om munication cable PARENT PARENT PARENT PARENT OFF O N 12345678L owe r bank of Dipswitch OFF O N 12345678Lo wer bank of Dipswitch OFF O N 12345678Low er bank of Dipswitch OFF O N 12345678L ow er bank o f Dipswitch 11 22 11 22 11 22 11 22 Con nectors Con nectors Connectors Connectors
- 29 - INITIAL OPERATION • Check the GAS and WATER CONNECTIONS for leaks before firing it for the first time. • Open the main gas supply valve to the unit using only your hand to avoid any spark. Never use tools. If the knob will not turn by hand, do not try to force it; call a qualified service technician. Forced repair may result in a fire or explosion due to gas leaks. • Be sure to check next to the bottom of the unit because s ome gases are heavier than air and may settle towards the floor. • Check the GAS PRESSURE. Refer to p. 16. • Do not try to light the burner manually . It is equipped with an electronic ignition device which automatically lights the burner. • Check for PROPER VENT ING and COMBUSTIBLE AIR to the heater. • Purge the GAS and WATER LINES to remove any air pocket. • Do not use this appliance if any part has been submers ed under water. Immediately contact a qualified installer or service agency to replace a flooded water heater . Do not attempt to repair the unit! It must be replaced! CAUTION: IF YOU SMELL GAS: • Do not try to start the water heater. • Do not touch any electric switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. • If you cannot reach your gas supplier, call the fire department. 1. Once the above checks have been completed, please clean filter of any debris. Refer to p. 34 for instructions. 2. Fully open the manual water control valve on the water supply line. 3. Open a hot water fixture to verify t hat water is flowing to that fixture . Then close the hot water fixture. 4. Fully open the manual gas control valve installed. 5. Turn on the 120 volt 60 Hz power supply to the water heater. 6. Now you are ready to enjoy hours of endless hot water. FOR YOUR SAFETY, READ BEFORE OPERATING:
- 30 - (Unit: °F) Temperatures available under the High Temperature Mode* (Refer to p. 31 for details.) (Unit: °F) 2. Press the HOT/COLD button to set the water temperature up to 120 °F (50 ° C). NORMAL OPE RATION • Flow rate to activat e the 910 (T -M50) : 0. 5 gallon per minute • Flow rate to keep the 910 (T -M50) running : 0. 4 gallon per minute WITHOUT REMOTE CONTROLLER 1. Open a cold water fixture. 2. Mix hot water with the cold water to get the suitable temperature water. 3. When finished, close the water fixture. WITH REMOTE CONTROLLER INSTALLED : 9007603005 (TM -RE30) (Option al) 1. Press the power ON/OF F button. Increasing temperature from 120 °F (50 °C) to 140 °F (60 °C) • Press the “ HOT” button to set 120 °F (50 °C). • Press and hold the “ INFO” button and the “ HOT” button for at least 3 seconds. The re mote will emit a beep and change to 125 °F (52 °C) . • Press the “ HOT” button to set up to 140 °F (60 °C). Increasing temperature above 140 °F (60 °C) • Press the “ HOT” button to set 140 °F (60 °C). • Press and hold the “INFO ” button and the “ HOT” button for at least 3 seconds. The remote will emit a beep and change to 145 °F (63 °C) . • Press the “ HOT” button to set up to 175 °F (80 °C) or 185 °F (8 5 ° C) . 1 10 1 15 1 20 1 25 1 30 1 35 1 40 1 45 1 50 1 55 1 60 1 65 1 70 1 75 1 80 1 85 WARNING Hot Water temperatures over 125 ° F (52 ºC) can cause severe burns instantly or death from scalding. • The outlet hot water temperature of the water heater is factory set at 120 ° F ( 50 ºC). • Feel the water temperature before bathing or showering. 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 (EX: 110°F) The temperature and the time will be displayed on the remote controller. Temperatures available under the Default Mode 3. Open a cold water fixture. Mix hot water with the cold water to get the suitable temperature water. 4. Close the water fixture. When ON, green LED is lit. Lamp is OFF Lamp is ON