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American Water Heater NonCondensing Outdoor Natural Gas GT110NE user manual

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Page 21

21  Page
-Pressure relief valve-
The water heater has a high-temperature shutoff switch built in as a standard safety feature (called a 
Hi-Limit switch) therefore a “pressure only” relief valve is required.
•	This unit does not come with an approved pressure relief valve.
•	An approved pressure relief valve must be installed on the hot water outlet.
•	The pressure relief valve must conform to ANSI Z21.22 or CAN 1-4.4 and installation must follow local 
codes.
•	The discharge capacity must be at least...

Page 22

22  Page
REMOTE CONTROLLER CONNECTIONS

1.  Disconnect power supply from the water heater.
2.  Take off the water heater’s front cover.
3.  Wires used for the remote controller connection must be:
•	Minimum 20 AWG wire (No polarity)
•	9007666005 (TK-RE02) for 110 (T-KJr2) & 310 (T-K4) models
Maximum 150 ft. long
9007603005 (TM-RE30) for 510 (T-D2) model
Maximum 400 ft. long
* For detailed connection to the remote controller, refer to the instructions that are packaged with 
the remote controller.
4....

Page 23

23    Page
Installation
Installation Manual
PUMP CONTROL CONNECTIONS
Available on the 510 (T-D2) model only
The 510 (T-D2) model water heater can be used to control a recirculation pump.  Proper pump control 
helps to preserve the life of the system and saves energy as well.
The water heater pump control port is a “normally-open dry contact”, and therefore needs additional 
components to properly control a recirculation pump, such as a relay.  To control a recirculation pump, 
connect the pump to a relay...

Page 24

24   Page
EASY-LINK SYSTEM
(Available on the 510 (T-D2) model only)
The 510 (T-D2) model water heaters can be connected with other allowable heaters (see the 
table below) with communication cables to work as a multiple-unit manifold system.
•	The Easy-Link System allows up to 4 units to manifold together.
•	A communication cable (gray color) comes with each 510 (T-D2) model.
You can manifold from 2 to 4 units without the need for a multi-unit controller.  A 4-unit system 
has full automatic modulation...

Page 25

25    Page
5. Between the “PARENT” and the “CHILD-1” units:
 Connect the “PARENT” connector of the “PARENT” unit to the “1” connector of the “CHILD-1” unit 
using the supplied linking cable.
6. Between the “CHILD-1” and the “CHILD-2” units:
 Connect the “2” connector of the “CHILD-1” unit to the “1” connector of the “CHILD-2” unit.
7. Between the “CHILD-2” and the “CHILD-3” units:
 Connect the “2” connector of the “CHILD-2” unit to the “1” connector of the “CHILD-3” unit.
8. Verify that all cables are...

Page 26

26   Page
(C) Examples of incorrect settings and /or connections
      CASE 1: Wrong DIPswitch setting on the "PARENT" unit
      CASE 2: Wrong connections between the "PARENT" unit and the 
                   "CHILD-1" unit
Installation
Installation Manual
•	Unless you change DIPswitch No. 1 of the “PARENT” unit to the “ON” position, the system will 
not work as an Easy-Link System.  The units will operate as individual units.
Communication cable
Connectors
Right bank of...

Page 27

27  Page
CASE 3: Wrong connections between the "CHILD-1" unit and the "CHILD-2" unit
CASE 4: Remote controller connected to incorrect unit
Connecting two “PARENT” connectors together from two separate units may 
damage the computer board.  The communication cable has a female end and 
a male end so it’s impossible to have a PARENT-to-PARENT connection with the 
communication cable.  Do not splice or modify connectors.WARNING
Installation
Installation Manual
•	If you connect the “PARENT”...

Page 28

28  Page
APPLICATIONS
-Space-Heating Applications-
-Recirculation-
*The recirculation pump is to be controlled by:
-Dual-set aquastat (recommended w/timer) or -"Pump Control Connections" 510 (T-D2) model only. (Refer to p.23.)
*The recirculation pump is to provide no less than 2 GPM and no more than 4 GPM through
  each activated unit in the system.
•	This water heater is suitable for combination water (potable) heating and 
space heating and not suitable for space heating applications only.
•	In...

Page 29

29  Page
•	Priority Control Devices such as a flow switch, an Aquastat or other 
electronic controller can be used to prioritize the domestic water system over 
the heating system.
•	Follow all local codes, or in the absence of local codes, follow the most recent 
edition	of	the	 National	 Standard	 Code,	ANSI	Z21.10.3.
•	This illustration is a concept design only.  The reference to the 1/8th hole 
in check is only for the State of Massachusetts.  There are a wide variety 
of variations to the...

Page 30

30   Page
INITIAL OPERATION
IF YOU SMELL GAS:
•	Do not try to start the water heater.
•	Do not touch any electric switches; do not use any phone in your building.
•	Immediately call your gas supplier from a neighbor’s phone.  Follow the gas 
supplier’s instructions.
•	If you cannot reach your gas supplier, call the fire department.
WARNING
Operation
1.Once the above checks have been completed, please clean filter of 
any debris.  Refer to p. 40 for instructions.
2.Fully open the manual water control...
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