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American Water Heater Condensing UltraLow NOx Indoor 120000 BTU Liquid Propane GT140PIH User Manual
American Water Heater Condensing UltraLow NOx Indoor 120000 BTU Liquid Propane GT140PIH User Manual
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31 Page IF YOU SMELL GAS: • Do not try to start the water heater • Do not touch any electric switches; do not use any phone in your building • Immediately call your gas supplier from a neighbor’s phone Follow the gas supplier’s instructions • If you cannot reach your gas supplier, call the fire department WARNING Operation 1.Once the above checks have been completed, please clean filter of any debris Refer to p 41 for instructions 2.Fully open the manual water control valve on the water supply line 3.Open a hot water tap to verify that water is flowing to that tap Then close the hot water tap 4.Fully open the manual gas control valve installed 5.Turn on the 120 VAC, 60 Hz power supply to the water heater 6.Now you are ready to enjoy hours of endless hot water • Check the GAS and WATER CONNECTIONS for leaks before firing unit for the first time • Open the main gas supply valve to the water heater using only your hand to avoid any spark Never use tools If the knob will not turn by hand, do not try to force it; call a qualified service technician Forced repair may result in a fire or explosion due to gas leaks • Be sure to check for the presence of leaking gas toward the bottom of the water heater because some gases are heavier than air and may settle towards the floor • Check the GAS PRESSURE Refer to p 20 and 22 • Do not try to light the burner manually It is equipped with an electronic ignition device which automatically lights the burner • Check for PROPER VENTING and COMBUSTION AIR to the water heater • Purge the GAS and WATER LINES to remove any air pockets • Do not use this appliance if any part has been under water Immediately contact a qualified installer or service agency to replace a flooded water heater Do not attempt to repair the unit! It must be replaced! FOR YOUR SAFETY, READ BEFORE OPERATING INITIAL OPERATION Installation Installation Manual
32 Page OPTIONAL ITEMS #Model 140 Indoor (T-H3M-DV) 140 Outdoor (T-H3M-OS) 1 Temperature Remote Controller✓Included with the water heater 2Pipe Cover✓ ✓ 3Neutralizer Kit✓✓ 44-inch Exhaust Sidewall Vent Terminator (Hood) and 4-inch Wall Thimble ✓ 53-inch Concentric PVCTermination✓ 6 Recess Box✓ The pipe cover protects the plumbing pipes to the water heater from unexpected adjustments This pipe cover is fixed to the bottom of the water heater, which hides the plumbing and improves the visual aspects of the whole installation for the water heater The temperature remote controller has three functions It allows the output temperature from the water heater to be adjusted within the range of 100 °F to 140 °F, and also works as a diagnostic tool and will provide a concise error code whenever there is a problem with the water heater The temperature options are 100 °F, 105 °F, 110 °F, 115 °F, 120 °F, 125 °F, 130 °F, 135 °F, and 140 °F See the troubleshooting Section for information on possible error codes 1. Temperature Remote Controller: 9009069005 (TM-RE42) 2. Pipe Cover: 9008953005 (TH-PC04)3. Neutralizer Kit: 9007607005 (TH-NT01) The neutralizer assembly neutralizes the condensate (acidic water) that forms in the secondary heat exchanger of the water heater It connects to the condensate drain port of the water heater by using connectors included with the neutralizer kit Refer to p 23 and 24 for the details Installation Installation Manual
33 Page Used when terminating direct-vent (sealed combustion) systems, with Indoor models that require a 3 in (76 mm) intake and a 3 in (76 mm) exhaust This concentric termination provides the convenience of only having to make one penetration through a sidewall instead of two separate penetrations for the intake and exhaust piping The termination includes a bird screen, restricting small animals, pests, and foreign objects from entering into the vent system 4. 4-inch Exhaust Sidewall Vent Terminator (Hood) and 4-inch Wall Thimble: They are used when venting out through the wall These terminations are special stainless steel vents for gas appliances and are UL listed as Category II, III and IV For different wall thicknesses, there are two ranges of lengths available (Refer to the NovaVent brochure for details) Install these vent terminations in accordance with their installation instructions and any applicable local codes DiscriptionPart# 4" Wall Thimble (4"-7")9008345005 4" Wall Thimble (5"-10")9008346005 4" Exhaust Sidewall Vent Terminator (Hood) 9007999005 4" Exhaust Sidewall Vent Terminator (Hood) + 4" Wall Thimble (4"-7")9008004005 4" Exhaust Sidewall Vent Terminator (Hood) + Wall Thimble (5"-10")9008005005 4-inch Exhaust SidewallVent Terminator(Hood) 4-inchWall Thimble 5. 3-inch Concentric PVC Termination: 9007611005 (TH-CVPVC33) Installation Installation Manual 6. Recess Box The Recess box will allow for "clean" installations The water heater fits inside the recess box, which hides and protects the whole water heater and plumbing The Recess box will fit in-between most wall studs
34 Page Owner's Guide CONGRATULATIONS Congratulations and thank you for choosing our tankless water heater Before use, we recommend that you read through this safety manual carefully Please refer to the back of the manual for details about the warranty Keep this manual for future reference If you lose the manual, contact the manufacturer or your local distributor When you call, please tell us the model number and the serial number of your unit written on the rating plate of the water heater Owner's Guide
35 Page OPERATING SAFETY Operating Safety Owner's Guide WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A This appliance does not have a pilot It is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand B BEFORE OPERATING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electric switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions • If you cannot reach your gas supplier, call the fire department. C Use only your hand to turn the gas shutoff valve Never use tools If the valve will not turn by hand, don’t try to repair it, call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately contact a qualified installer or service agency to replace a flooded water heater Do not attempt to repair the unit! It must be replaced! 1 STOP! Read the safety information above on this label 2 Turn off all electric power to the appliance 3 Do not attempt to light the burner by hand 4 Turn the gas shutoff valve located on the outside of the unit to the closed position 5 Wait five (5) minutes to clear out any gas If you then smell gas, STOP! Follow “B” in the safety information above on this label If you don’t smell gas, go to the next step 6 Turn the gas shutoff valve located on the outside of the unit to the open position 7 Turn on all electrical power to the appliance 8 If the appliance will not operate, follow the instructions in “To Turn Off Gas to Appliance,” and call your service technician or gas supplier 1 Turn off all electric power to the appliance if service is to be perform\ ed 2 Turn the gas shutoff valve located on the outside of the unit to the clo\ sed position FOR YOUR SAFETY READ BEFORE OPERATING OPERATING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCE
36 Page Operating Safety Owner's Guide A pressure relief valve listed as complying with the standard for Relief Valve and Automatic Gas Shutoff Devices for Hot Water Supply System, ANSI Z2122 ・ CSA 44, shall be installed at the time of installation of the water heater in the location specified by the manufacturer Local codes shall govern the installation of relief devices for safety operation of the water heater The relief valve must not be removed or plugged No valve shall be placed between the relief valve and the water heater The relief from the discharge of the pressure relief valve shall be disposed of in a suitable place where it will cause no damage Also, there shall be no other reducing coupling or other restrictions installed on the discharge line to restrict flow See Installation Manual heading “PRESSURE RELIEF VALVES” for installation and maintenance of relief valve discharge line and other safety precautions Vapors from flammable liquids will explode and catch fire causing death or severe burns. Do not use or store flammable products such as gasoline, solvents or adhesives in the same room or area near the water heater Keep flammable products: 1 Far away from heater 2 In approved containers 3 Tightly closed and out of reach of children 4 Water heater has a main burner, which may come on at any time and will ignite flammable vapors Vapors: 1 Cannot be seen 2 Are heavier than air 3 Go a long way on the floor 4 Can be carried from other rooms to the main burner by air currents Do not install water heater where flammable products will be stored or used unless the main burner is at least 18” above the floor This will reduce, but not eliminate the risk of vapors being ignited by the main burner Read and follow water heater warnings and instructions. If the owner’s manual is missing, contact the retailer or manufacturer. Flammable Vapors FLAMMABLES 1 Water temperature over 125°F (52°C) can cause severe burns instantly or death from scalds 2 Children, disabled and elderly are at highest risk of being scalded 3 Feel water before bathing or showering 4 Temperature limiting valves are available See manual 5 The outlet temperature of the water heater is set at 120°F (50°C) If you require water temperatures below this setting, follow the instruction manual 6 Use this heater at your own risk Test the water before bathing or showering Do not leave children or an infirm person unsupervised See your local water supply company [plumbing hardware retailer] for temperature limiting valves that are available BRÛLURE BURN CHAUDE CHAUDE HOT HOTCHAUDEHOT DANGER DANGER
37 Page DISPLAY OF THE CONTROLLER The illustration below shows an example of the display of the controllers. The exact display may differ from examples. • Flow rate to activate the water heater: 05 gallon per minute at the default set temperature (19 L/min) • Flow rate to keep the water heater running: 04 gallon per minute (15 L/min) • The controllers have an energy saving mode Five minutes after the water heater stops operating, the backlight of the controller turns off • The backlight of the controller will turn back on once the water heater begins firing again • This water heater is an on-demand, tankless water heater designed to efficiently supply endless hot water without reference to temperature settings 1. Open a cold water fixture 2. Mix hot water with the cold water to get the correct temperature water 3. When finished, close the water fixture NORMAL OPERATION °F100105110115120*125130135140 °C3840434550*52555760 *Factory setting (Default) TEMPERATURE TABLE OF THE CONTROLLER "COLD" Button "HOT" Button Press the "HOT" button or the "COLD" button to set the hot water temperature "ON/OFF" Button Press this button to start or stop operation STAND BY LED (Orange) The indicator turns on when the heater is ready for operation IN USE LED (Green) The indicator lights during combustion When the STAND BY LED is ON, the hot water set temperature will be displayed Display for Temperature"INFO" Button Each time the button is pressed,the operation mode is selectedin the following sequence Inlet watertemperatureOutlet watertemperatureWater flow The controllers indicate the remote controller (9009069005/TM-RE42) and the temperature controller attached to a surface of the 140 Indoor (T-H3M-DV) model NOTICE Normal Operation Owner's Guide GENERAL Temperature above 125 °F (52 °C) can cause severe burns or death from scalding Children, disabled and the elderly are at high risk of being injured CAUTION
38 Page TEMPERATURE SETTINGS -Using controller- -Temperature setting on the PCB- (Without controller) There are 2 preset temperatures (120 °F (50 °C) and 140 °F (60 °C)) that you can select from by changing the DIPswitch settings on the computer board without the controller See the table below When the controller is in normal operation, the set temperature of the controller is given priority over the set temperature of the DIPswitch settings If the remote becomes disabled, the com- puter will refer to the setting of this DIPswitch • The temperature has been preset at the factory to 120 °F (50 °C).Computer board Bank of DIPswitches NOTE: Only change the switches with dark squares The dark squares indicate the direction the DIPswitches should be set to 120 °F (50 °C) DEFAULT140 °F (60 °C) No 9 : OFFNo 9 : ON OFF ON123 4567 8910 OFF ON1 23 4567 8910 Normal Operation Owner's Guide OperationScreen on the controller 1.Turn on the 120 VAC power supply to the water heater 2.Press the "ON/OFF" button on the controller in order to turn the controller on 3.When ON, the STAND BY LED is lit 4.It shows the set temperature on its display as shown in the picture on the right (EX: 120 °F) 5. Press the "HOT" button or the "COLD" button to set the temperature setting of the unit Increasing temperature from 120 °F (50 °C) to 125 °F (52 °C) : 1 The water heater must be Stand By to increase the temperature 2 Press the "HOT" button to set 120 °F (50 °C) 3 Press and hold the "INFO" button and the "HOT" button for at least 3 seconds The remote will emit a beep and change to 125 °F (52 °C) 4 Press the "HOT" button to set up to 140 °F (60 °C) (EX: 120 °F)
39 Page OperationScreen on the controller 1.Inlet water temperature will be displayed on the controller by pressing the "INFO" button 2.Outlet water temperature will be displayed on the controller by pressing the "INFO" button 3.Water flow rate, in gpm, will be displayed on the controller by pressing the "INFO" button 4.Press the "INFO" button to finish information mode Inlet water temperature (EX: 60 °F) Outlet water temperature (EX: 120 °F) Water flow (EX: 35 GPM) -Information mode- -Unit conversion mode- When the water heater is connected with the remote controller, the tempe\ rature controller will not operate temperature settings, as only work for the i\ nformation mode (Indoor model only) OperationScreen on the controller 1.Press the "ON/OFF" button on the controller in order to turn the controller on 2.When ON, the orange LED is lit 3.The previous set temperature will be displayed on the screen 4.Press the "INFO" buttons for at least 3 seconds 5.The set temperature should now be displayed in the alternate unit of measurement (EX: 100 °F) (EX: 38 °C) ADDTIONAL FEATURES You can get some information about the water heater condition by pressing the "INFO" button For more information, follow the procedures below: The controller display information can be changed from English Units to SI / metric units Please follow the procedures below: Normal Operation Owner's Guide
40 Page FLOW • This water heater comes equipped with heating blocks to protect it against damage associated with freezing • For this freeze protection system to operate, there has to be electrical power to the water heater Damage to the heat exchanger caused by freezing temperatures due to power loss is not covered under the warranty In cases where power losses can occur, consider the use of a backup power supply • The freeze protection system will activate when the freeze protection thermostat senses air temperature below 365 °F (25 °C) • For the 140 Indoor (T-H3M-DV) model: • In any areas subject to freezing temperatures, the manufacturer highly recommends an indoor installation with an indoor model In such an installation, freezing issues can only occur if cold air enters through the venting into the heat exchanger, whether by negative pressures within the installation location or by strong outside winds • The manufacturer also highly recommends the use of a backflow preventer (sold separately) to minimize the amount of cold air entering through the exhaust venting when the water heater is off • It is the installer’s responsibility to be aware of freezing issues and take all preventative measures The manufacturer will not be responsible for any damage to the heat exchanger as a result of freezing • If you will not be using your heater for a long period of time: 1. Completely drain the water out of the water heater Refer to p 41 2. Disconnect power to your heater This will keep your water heater from freezing and being damaged Only pipes within the water heater are protected by the freeze protection system Any water pipes (hot or cold) located outside the water heater will not be protected Properly protect and insulate these pipes from freezingCAUTION FREEZE PROTECTION SYSTEM Appliance/UseFlow rate GPM (US)L/min Lavatory Faucet1038 Bath Tub40 – 100152 - 378 Shower2075 Kitchen Sink1556 Dishwasher1556 Washing machine40152 Household Flow Rates Taken from UPC 2006 • The flow rate through the water heater is limited to a maximum of 70 GPM (265 L/min) • The temperature setting, along with the supply temperature of the water will determine the flow rate output of the water heater • Please refer to the temperature vs gallons per minute charts on p 54 to determine the likely flow rates based on your local ground water temperature and your desired outlet water temperature • Refer to the table to the top right for typical household plumbing fixture flow rates to determine what the water heater can do in a household application • Based on the United States Department of Energy method of testing water heater output, the water heater is rated for gallons per minute (GPM) (liters per minute (L/min)) for Natural Gas and Propane, when raising the water temperature by 77 °F (43 °C) (from 58 °F to 135 °F (14 °C to 57 °C)) See the chart on the right Unit: GPM (L/min) ModelFlow rate 140 (T-H3M) Indoor30 (112)Outdoor Normal Operation Owner's Guide