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American Water Heater Condensing UltraLow NOx Indoor 120000 BTU Liquid Propane GT140PIH User Manual
American Water Heater Condensing UltraLow NOx Indoor 120000 BTU Liquid Propane GT140PIH User Manual
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2 Page Installation Manual Contents CONTENTS Installation Manual SPECIFICATIONS \ 4 INTRODUCTION \ 5 SAFETY GUIDELINES \ 6 INSTALLATION \ 7 General \ 7 Included accessories \ 9 Clearances \ 9 Venting instructions 10 Gas supply and gas pipe sizing \ 20 Water connections \ 22 Condensate drain \ 23 Electrical connections 25 Temperature remote controller \ 26 High-altitude installations 28 APPLICATIONS \ 29 INITIAL OPERATION \ 31 OPTIONAL ITEMS \ 32 Owner's Guide OPERATING SAFETY \ 35 NORMAL OPERATION \ 37 Display of controller 37 General \ 37 Temperature table of controller \ 37 Temperature settings 38 Additional features \ 39 Flow \ 40 Freeze protection system 40 Maintenance and service 41 Unit draining and filter cleaning \ 41 Descaling the unit \ 42 TROUBLESHOOTING \ 43 General \ 43 Error codes \ 45 COMPONENTS DIAGRAM 48 PARTS LIST \ 52 OUTPUT TEMPERATURE CHART \ 54 LIMITED WARRANTY \ 55 This installation manual is approved for installation in the United States.
3 Page Installation Manual Installation Manual CONGRATULATIONS Congratulations and thank you for choosing our tankless water heater Before use, we recommend that you read through this safety manual carefully Please refer to the back of the manual for details about the warranty Keep this manual for future reference If you lose the manual, contact the manufacturer or your local distributor When you call, please tell us the model number and the serial number of your unit written on the rating plate of the water heater
4 Page Installation ManualSpecifications SPECIFICATIONS *40 psi (027 MPa) or above is recommended for maximum flow ** The Manif old Pressure is the factory setting and should not need adjustment NOTE: • Check the rating plate to ensure this product matches your specifications • The manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligation. Model 140 Indoor (T-H3M-DV) 140 Outdoor (T-H3M-OS) Natural Gas Input (Operating Range) BTU/hMin: 15,000 Max: 120,000 Propane Input (Operating Range)BTU/hMin: 15,000 Max: 120,000 Gas Connection 1/2" NPT Water Connection 3/4" NPT Water Pressure* psi (MPa) 15 - 150 (01 - 10) Natural gas Inlet Pressureinch WC (kPa) Min 40 (10) Max 105 (26) Propane Inlet Pressureinch WC (kPa) Min 80 (20) Max 140 (35) Manifold Pressure** Natural Gasinch WC (Pa) 330 (820) 200 (500) Propaneinch WC (Pa) 300 (750) 160 (400) Weight lbs (kg)50 (225)50 (225) Dimension inch H 21-3/4 x W 14 x D 9-1/4 H 552 x W 352 x D 236 mm Ignition Electric Ignition Electric SupplyVAC / Hz120 / 60 Consumption OperationW / A539 / 07 StandbyW / A32 / 005 Freeze- Protection W / A2239 / 194
5 Page Introduction Installation Manual INTRODUCTION • This manual provides information necessary for the installation, operation, and maintenance of the water heater • The model description is listed on the rating plate which is attached to the side panel of the water heater • Please read all installation instructions completely before installing this product • If you have any problems or questions regarding this equipment, consult the manufacturer or its local representative • This equipment is an on-demand, tankless water heater designed to efficiently supply endless hot water for your needs • These high efficiency models have a built-in secondary heat exchanger that absorbs latent heat from the exhaust gas • The 140 Indoor (T-H3M-DV) model is only to be installed indoors The 140 Outdoor (T-H3M- OS) model is only to be installed outdoors • The principle behind tankless water heaters is simple: *This diagram illustrates tankless water heater design concepts only and does not accurately represent the water heater’s physical description 1 A hot water tap is turned on 2 Water enters the heater 3 The water flow sensor detects the water flow 4 The computer initiates the fan motor and sends a signal to the igniter to create an ignition spark 5 The gas ignites and flames appear within the burner chamber 6 Water circulates through the heat exchanger and then gets hot 7 Using thermistors to measure temperatures throughout the water heater, the computer modulates the gas and water valves to ensure proper output water temperature 8 When the tap is turned off, the unit shuts down Burners Exhaust Secondaryheat exchanger Primaryheat exchanger Igniter Gas valve Fan motor Flow sensor Condensatedrain port Gas inlet Cold water inletThermistor Hot water outlet Thermistor Intake port ExhaustThermistor Water controlvalve Computerboard
6 Page SAFETY GUIDELINES SAFETY DEFINITION Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury DANGER WARNING Indicates an imminently hazardous situation which, if not avoided, could result in death or serious injury CAUTION Indicates an imminently hazardous situation which, if not avoided, could result in minor or moderate injury GENERAL 1. Follow all local codes, or in the absence of local codes, follow the current edition of the National Fuel Gas Code: ANSI Z2231/NFPA 54 in the USA or B1491 Natural Gas, Propane Installation Code in Canada 2. Properly ground the water heater in accordance with all local codes or in the absence of local codes, with the National Electrical Codes: ANSI/NFPA 70 in the USA or CSA standard C221 Canada Electrical Code Part 1 in Canada 3. Carefully plan where you intend to install the water heater Please ensure: • Your water heater will have enough combustible air and proper ventilation • Locate your heater where water leakage will not damage surrounding areas (please refer to p 8) 4. Check the rating plate for the correct GAS TYPE, GAS PRESSURE, WATER PRESSURE and ELECTRIC RATING *If this water heater does not match your requirements, do not install and consult with the manufac- turer 5. If any problem should occur, turn off all hot water taps and turn off the gas Then call a trained technician or the Gas Company or the manufacturer WARNING • Water temperatures over 125 °F (52 °C) can cause severe burns instantly or death from scalding The water temperature is set at 120 °F (50 °C) from the factory to minimize any scalding risk Before bathing or showering always check the water temperature • Do not store or use gasoline or other flammables, vapors, or liquids in the vicinity of this appliance • Do not reverse the water and/or gas connections as this will damage the gas valves and can cause severe injury or death Follow the diagram on p 22 when installing your water heater • Do not use this water heater if any part has been in contact with or been immersed in water Immediately call a licensed plumber, a licensed gas fitter, or a professional service technician to inspect and/or service the water heater if necessary • Do not disconnect the electrical supply if the ambient temperature will drop below freezing The Freeze Protection System only works if the water heater has electrical power The heat exchanger will not be covered under warranty if it is damaged due to freezing Refer to the section on the Freeze Protection System on p 40 for more information Installation Manual Safety Guidelines
7 Page Installation Manual INSTALLATION GENERAL 1. Follow all local codes, or in the absence of local codes, follow the current edition of the National Fuel Gas Code: ANSI Z2231/NFPA 54 in the USA or B1491 Natural Gas, Propane Installation Code in Canada 2. All gas water heaters require careful and correct installation to ensure safe and efficient operation This manual must be followed exactly Read the “Safety Guidelines” section 3. The manifold gas pressure is preset at the factory It is computer controlled and should not need adjustment 4. Maintain proper space for servicing Install the water heater so that it can be connected or removed easily Refer to the "Clearances" section on p 9 for proper clearances 5. The water heater must be installed in a location where the proper amount of combustible air will be available to it at all times without obstructions 6. The electrical connection requires a means of disconnection, to terminate power to the water heater for servicing and safety purposes 7. Do not install the water heater where the exhaust vent is pointing into any opening in a building or where the noise may disturb your neighbors Make sure the vent termination meets the required distance by local code from any doorway or opening to prevent exhaust from entering a building (refer to p 17 to 19) 8. Particles from flour, aerosols, clothes dryers and other airborne contaminants may clog the air vent, build up and reduce the functions of the rotating fan, cause improper burning of the gas, or cause damage to the water heater Regularly ensure that the area around the water heater is dust- or debris- free Regular maintenance is recommended for these types of environments Sealed combustion is recommended too 9. The 140 Indoor (T-H3M-DV) model is to be installed indoors only The model is equipped with a thermistor and hi-limit switch for the exhaust gas, detecting excess temperatures within the flue and enabling the water heater to safely stop operation if needed These components are always monitoring exhaust gas conditions in order to prevent heat damage to ABS, PVC (solid core), CPVC (solid core), or Polypropylene (Plastic) venting if ABS, PVC, CPVC, or Polypropylene is used If the exhaust gas temperature exceeds 140 °F (60 °C) these components will enable the water heater to safely stop operation (These components are not installed on the outdoor model since the exhaust vent is built-in) • The Indoor model requires 3 inch, or 4 inch diameter intake air supply pipe The intake pipe must be sealed airtight • Air supply pipe can be made of aluminum flexible tube, ABS, PVC (solid core), CPVC (solid core), Polypropylene, corrugated stainless steel, or Category lll / IV stainless steel Regarding exhaust pipe, please refer to p11 for detailed information • Use of cellular core PVC (ASTM F891), cellular core CPVC, or Radel® (polyphenylsulfone) in non- metallic venting systems is prohibited Covering non-metallic vent pipe and fittings with thermal insulation is prohibited • Sidewall venting is recommended for the Indoor model Vertical venting (roof termination) is acceptable • The manufacturer recommends running the exhaust vent and the intake pipe as parallel as possible 10. The 140 Outdoor (T-H3M-OS) model is only to be installed outdoors and only in the area with mild, temperate climates The Outdoor model shall be wall-mounted or mounted on a stand Locate the Outdoor model in an open, unroofed area and maintain the minimum clearances (Refer to p9) Installation
8 Page Installation Installation Manual • Installation and service must be performed by a qualified installer (for example, a licensed plumber or gas fitter), otherwise the warranty will be void. • The installer (licensed professional) is responsible for the correct installation of the water heater and for compliance with all national, state/provincial, and local codes. • The manufacturer does not recommend installing the water heater in a pit or location where gas and water can accumulate. • Do not have the vent terminal pointing toward any operating window, door, or opening into a building • Do not install the water heater next to any source of airborne debris, such as a clothes dryer and a vent that can cause debris to be trapped inside the combustion chamber, unless the system is direct-vented • The manufacturer does not recommend installing the water heater in an attic due to safety issues. If you install the water heater in an attic: • Make sure the water heater will have enough combustion air and proper ventilation • Keep the area around the water heater clean When dust collects on the flame sensor, the water heater will shut down on an error code • Place the water heater in a location that provides easy access for service and maintenance • A drain pan, or other means of protection against water damage, is required to be installed under the water heater in case of leaks • It is recommended to direct vent the heater WARNING • Damage caused by water quality is not covered by the warranty. • Only potable water can be used with this water heater Do not introduce pool or spa water, or any chemically treated water into the water heater • Water hardness levels must not exceed 7 grains per gallon (120 ppm) for single family domestic applications or more than 4 grains per gallon (70 ppm) for all other types of applications Water hardness leads to scale formation and may affect / damage the water heater Hard water scaling must be avoided or controlled by proper water treatment • Water pH levels must be between 65 and 85 • Well water must be treated • Do not install the water heater where water, debris, or flammable vapors may get into the flue terminal • Although the water heater is designed to operate with minimal sound, the manufacturer does not recommend installing the water heater on a wall adjacent to a bedroom, or a room that is intended for quiet study or meditation, etc • Locate your heater close to a drain where water leakage will not do damage to surrounding areas As with any water heating appliance, the potential for leakage at some time in the life of the product does exist The manufacturer will not be responsible for any water damage that may occur If you install a drain pan under the water heater, ensure that it will not restrict the combustion air flow CAUTION
9 Page Installation Installation Manual INCLUDED ACCESSORIES Check that these items below are included with the water heater Installation Manual and Owner’s Guide Temperature Remote Controller kit* Outdoor model only Bird Screen Indoor model only Qty: 1 Qty: 2 Qty: 1 *For more information on optional items, please refer to p32 to 33 CLEARANCES Maintain all clearances around the water heater Model To pBottom FrontBackSides 140 Indoor (T-H3M-DV ) 12 in (305 mm) 12 in (305 mm) 4 in* (102 mm) 1 in (25 mm) 3 in (76 mm) 140 Outdoor (T-H3M-OS) 36 in (914 mm) 12 in (305 mm) 24 in (610 mm) 1 in (25 mm) 3 in (76 mm) *24 inches recommended for maintenance Top Back Side Side Front Bottom Do not install this water heater under an overhang less than 3 ft (914 mm) from its top, top of exhaust part, or eaves The area under an overhang must be open to three sides (Outdoor models only) Do not install the water heater exhaust port within 1 ft (305 mm), in the USA, of any air intake or building opening, and within 3 ft (914 mm), in Canada, of any air intake or building opening (Outdoor models only) (Refer to p17) 3 ft(914 mm) exhaust portA A: 1 ft (305 mm) USA/ 3 ft (914 mm) Canada A A
10 Page Installation Installation Manual VENTING INSTRUCTIONS For the 140 Indoor (T-H3M-DV) model -General- • Improper venting of this appliance can result in excessive levels of carbon monoxide which can result in severe personal injury or death • Improper installation can cause nausea or asphyxiation, severe injury or death from carbon monoxide and flue gases poisoning Improper installation will void product warranty DANGER When installing the vent system, all applicable national and local codes must be followed If you install thimbles, fire stops or other protective devices and they penetrate any combustible or noncombustible construction, be sure to follow all applicable national and local codes CAUTION The Indoor model must be vented in accordance with the section “Venting of Equipment" of the current edition of the National Fuel Gas Code: ANSI Z2231/NFPA 54 in the United States and/or Section 8 of the B1491 Natural Gas and Propane Installation Code in Canada, as well as applicable local building codes The use of venting materials approved for Category III/IV appliances is recommended whenever possible However, the Indoor model may also be vented with plastic pipe materials such as ABS, PVC (solid core), CPVC (solid core), or Polypropylene For details, please refer to the Exhaust Vent (ABS, PVC, CPVC, or Polypropylene Vent) section on p. 11. Vent installations in Canada which utilize plastic vent systems must use venting that complies with ULC S636 General rules for venting water heaters are: • Place the water heater as close as possible to the vent termination • The vent collar of the water heater must be fastened directly to an unobstructed vent pipe • Do not weld the vent pipe to the water heater’s vent collar • Do not cut or alter the vent collar of the water heater • The vent must be easily removable from the top of the water heater for normal service and inspection of the unit • The water heater vent must not be connected to any other gas appliance or vent stack • Avoid using an oversized vent pipe or using extremely long runs of the pipe • For rooftop venting, a rain cap or other form of termination that prevents rain water from entering into the water heater must be installed • Do not terminate the vent into a chimney If the vent must go through the chimney, the vent must run all the way through the chimney with approved vent pipe Water heater vent terminator must be at least 2 ft (610 mm) away from an inside corner for both outdoor installation and direct-vent installation InsideCorner 2 ft(610 mm)