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American Water Heater Condensing UltraLow NOx Indoor 120000 BTU Liquid Propane GT140PIH User Manual

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    							2  Page
    Installation Manual
    Contents
    CONTENTS
    Installation Manual
    SPECIFICATIONS                                    \
                                4
    INTRODUCTION                                    \
                                5
    SAFETY GUIDELINES                                                            \
      6
    INSTALLATION                                     \
                                  7
    General                                     \
                                     7
    Included accessories                                                          \
    9
    Clearances                                     \
                                   9
    Venting instructions                                                           10
    Gas supply and gas pipe sizing                                    \
                 20
    Water connections                                                            \
    22
    Condensate drain                                                            \
     23
    Electrical connections                                                        25
    Temperature remote controller                                    \
                26
    High-altitude installations                                                      28
    APPLICATIONS                                    \
                                29
    INITIAL OPERATION                                                          \
      31
    OPTIONAL ITEMS                                                           \
        32
    Owner's Guide
    OPERATING SAFETY                                                          \
      35
    NORMAL OPERATION                                                          \
    37
    Display of controller                                                           37
    General                                     \
                                    37
    Temperature table of controller                                     \
                37
    Temperature settings                                                          38
    Additional features                                                          \
    39
    Flow                                     \
                                       40
    Freeze protection system                                                     40
    Maintenance and service                                                     41
    Unit draining and filter cleaning                                     \
                41
    Descaling the unit                                                          \
     42
    TROUBLESHOOTING                                     \
                            43
    General                                     \
                                    43
    Error codes                                                \
                      45
    COMPONENTS DIAGRAM                                                       48
    PARTS LIST                                               \
                        52
    OUTPUT TEMPERATURE CHART                                     \
                  54
    LIMITED WARRANTY                                                          \
     55
    This installation manual is approved for installation in the United States.  
    						
    							3  Page
    Installation Manual
    Installation Manual
    CONGRATULATIONS
    Congratulations and thank you for choosing our tankless water heater 
    Before use, we recommend that you read through this safety manual 
    carefully Please refer to the back of the manual for details about the 
    warranty  Keep this manual for future reference
    If you lose the manual, contact the manufacturer or your local 
    distributor  When you call, please tell us the model number and the 
    serial number of your unit written on the rating plate of the water 
    heater   
    						
    							4  Page
    Installation ManualSpecifications
    SPECIFICATIONS
    *40 psi (027 MPa) or above is recommended for maximum flow
    ** The Manif old Pressure is the factory setting and should not need adjustment
    NOTE:
    •	
    Check the rating plate to ensure this product matches your specifications
    •	The manufacturer reserves the right to discontinue, or change at any time, specifications or designs 
    without notice and without incurring obligation.
    Model
    140
     Indoor
    (T-H3M-DV)
    140 
    Outdoor
    (T-H3M-OS)
    Natural Gas Input 
    (Operating Range) BTU/hMin: 15,000  
    Max: 120,000
    Propane Input 
    (Operating Range)BTU/hMin: 15,000  
    Max: 120,000
    Gas Connection
    1/2" NPT
    Water Connection 3/4" NPT
    Water Pressure* psi
    (MPa)
    15 - 150 (01 - 10)
    Natural gas
    Inlet Pressureinch WC 
    (kPa)
    Min 40 (10)
    Max 105 (26)
    Propane
    Inlet Pressureinch WC
    (kPa)
    Min 80 (20)
    Max 140 (35)
    Manifold 
    Pressure**
    Natural
    Gasinch WC 
    (Pa)
    330
    (820)
    200
    (500)
    Propaneinch WC
    (Pa)
    300
    (750)
    160
    (400)
    Weight
    lbs (kg)50 (225)50 (225)
    Dimension inch
    H 21-3/4 x W 14 x D 9-1/4
    H 552 x W 352 x D 236
    mm
    Ignition Electric Ignition
    Electric
    SupplyVAC / Hz120 / 60
    Consumption
    OperationW / A539 / 07
    StandbyW / A32 / 005
    Freeze-
    Protection W / A2239 / 194  
    						
    							5  Page
    Introduction
    Installation Manual
    INTRODUCTION
    •	This manual provides information necessary for the installation, operation, and maintenance 
    of the water heater
    •	The model description is listed on the rating plate which is attached to the side panel of the 
    water heater
    •	Please read all installation instructions completely before installing this product
    •	If you have any problems or questions regarding this equipment, consult the manufacturer or 
    its local representative
    •	This equipment is an on-demand, tankless water heater designed to efficiently supply endless 
    hot water for your needs
    •	These high efficiency models have a built-in secondary heat exchanger that absorbs latent 
    heat from the exhaust gas
    •	The 140 Indoor (T-H3M-DV) model is only to be installed indoors  The 140 Outdoor (T-H3M-
    OS) model is only to be installed outdoors
    •	The principle behind tankless water heaters is simple:
    *This diagram illustrates tankless water heater design concepts only and does not accurately 
    represent the water heater’s physical description
    1 A hot water tap is turned on
    2 Water enters the heater 
    3 The water flow sensor detects the water flow 
    4 The computer initiates the fan motor and sends a signal to the igniter to create an ignition 
    spark
    5 The gas ignites and flames appear within the burner chamber 
    6 Water circulates through the heat exchanger and then gets hot
    7 Using thermistors to measure temperatures throughout the water heater, the computer 
    modulates the gas and water valves to ensure proper output water temperature
    8 When the tap is turned off, the unit shuts down
    Burners
    Exhaust
    Secondaryheat exchanger
    Primaryheat exchanger
    Igniter
    Gas valve
    Fan motor
    Flow sensor
    Condensatedrain port
    Gas inlet
    Cold water inletThermistor
    Hot water outlet
    Thermistor
    Intake port
    ExhaustThermistor
    Water controlvalve
    Computerboard  
    						
    							6  Page
    SAFETY GUIDELINES
    SAFETY DEFINITION
    Indicates an imminently hazardous situation which, if not avoided, will result in 
    death or serious injury
    DANGER
    WARNING
    Indicates an imminently hazardous situation which, if not avoided, could result 
    in death or serious injury 
    CAUTION
    Indicates an imminently hazardous situation which, if not avoided, could result 
    in minor or moderate injury 
    GENERAL
    1. Follow all local codes, or in the absence of local codes, follow the current edition of the National 
    Fuel Gas Code:  ANSI Z2231/NFPA 54 in the USA or B1491 Natural Gas, Propane Installation Code 
    in Canada
    2. Properly ground the water heater in accordance with all local codes or in the absence of local codes, 
    with the National Electrical Codes:  ANSI/NFPA 70 in the USA or CSA standard C221 Canada Electrical 
    Code Part 1 in Canada
    3. Carefully plan where you intend to install the water heater  Please ensure:
    •	Your water heater will have enough combustible air and proper ventilation
    •	Locate your heater where water leakage will not damage surrounding areas (please refer to p 8)
    4. Check the rating plate for the correct GAS TYPE, GAS PRESSURE, WATER PRESSURE and ELECTRIC 
    RATING
    *If this water heater does not match your requirements, do not install and consult with the manufac-
    turer
    5. If any problem should occur, turn off all hot water taps and turn off the gas Then call a trained 
    technician or the Gas Company or the manufacturer
    WARNING
    •	Water temperatures over 125 °F (52 °C) can cause severe burns instantly or 
    death from scalding  The water temperature is set at 120 °F (50 °C) from the 
    factory to minimize any scalding risk  Before bathing or showering always 
    check the water temperature
    •	 Do not store or use gasoline or other flammables, vapors, or liquids in the 
    vicinity of this appliance
    •	 Do not reverse the water and/or gas connections as this will damage the gas 
    valves and can cause severe injury or death  Follow the diagram on p 22 
    when installing your water heater 
    •	 Do not use this water heater if any part has been in contact with or been 
    immersed in water   Immediately call a licensed plumber, a licensed gas fitter, 
    or a professional service technician to inspect and/or service the water heater  
    if necessary 
    •	 Do not disconnect the electrical supply if the ambient temperature will drop 
    below freezing   The Freeze Protection System only works if the water heater 
    has electrical power   The heat exchanger will not be covered under warranty 
    if it is damaged due to freezing  Refer to the section on the Freeze Protection 
    System on p 40 for more information
    Installation Manual
    Safety Guidelines  
    						
    							7  Page
    Installation Manual
    INSTALLATION
    GENERAL
    1. Follow all local codes, or in the absence of local codes, follow the current edition of the National 
    Fuel Gas Code: ANSI Z2231/NFPA 54 in the USA or B1491 Natural Gas, Propane Installation Code in 
    Canada
    2. All gas water heaters require careful and correct installation to ensure safe and efficient operation  
    This manual must be followed exactly  Read the “Safety Guidelines” section
    3. The manifold gas pressure is preset at the factory   It is computer controlled and should not need 
    adjustment
    4. Maintain proper space for servicing  Install the water heater so that it can be connected or removed 
    easily Refer to the "Clearances" section on p 9 for proper clearances
    5. The water heater must be installed in a location where the proper amount of combustible air will be 
    available to it at all times without obstructions
    6. The electrical connection requires a means of disconnection, to terminate power to the water heater 
    for servicing and safety purposes
    7. Do not install the water heater where the exhaust vent is pointing into any opening in a building or 
    where the noise may disturb your neighbors  Make sure the vent termination meets the required 
    distance by local code from any doorway or opening to prevent exhaust from entering a building (refer 
    to p 17 to 19)
    8. Particles from flour, aerosols, clothes dryers and other airborne contaminants may clog the air vent, 
    build up and reduce the functions of the rotating fan, cause improper burning of the gas, or cause 
    damage to the water heater   Regularly ensure that the area around the water heater is dust- or debris-
    free  Regular maintenance is recommended for these types of environments  Sealed combustion is 
    recommended too
    9. The 140 Indoor (T-H3M-DV) model is to be installed indoors only   The model is equipped with a 
    thermistor and hi-limit switch for the exhaust gas, detecting excess temperatures within the flue 
    and enabling the water heater to safely stop operation if needed  These components are always 
    monitoring exhaust gas conditions in order to prevent heat damage to ABS, PVC (solid core), CPVC 
    (solid core), or Polypropylene (Plastic) venting if ABS, PVC, CPVC, or Polypropylene is used  If the 
    exhaust gas temperature exceeds 140 °F (60 °C) these components will enable the water heater to 
    safely stop operation  (These components are not installed on the outdoor model since the exhaust 
    vent is built-in)
    •	The Indoor model requires 3 inch, or 4 inch diameter intake air supply pipe  The intake pipe must 
    be sealed airtight
    •	Air supply pipe can be made of aluminum flexible tube, ABS, PVC (solid core), CPVC (solid core), 
    Polypropylene, corrugated stainless steel, or Category lll / IV stainless steel  Regarding exhaust 
    pipe, please refer to p11 for detailed information
    •	Use of cellular core PVC (ASTM F891), cellular core CPVC, or Radel® (polyphenylsulfone) in non-
    metallic venting systems is prohibited  Covering non-metallic vent pipe and fittings with thermal 
    insulation is prohibited
    •	Sidewall venting is recommended for the Indoor model  Vertical venting (roof termination) is 
    acceptable
    •	The manufacturer recommends running the exhaust vent and the intake pipe as parallel as possible
    10.  The 140 Outdoor (T-H3M-OS) model is only to be installed outdoors and only in the area with mild, 
    temperate climates
    The Outdoor model shall be wall-mounted or mounted on a stand  Locate the Outdoor model in an 
    open, unroofed area and maintain the minimum clearances (Refer to p9)
    Installation  
    						
    							8  Page
    Installation
    Installation Manual
    •	Installation and service must be performed by a qualified installer (for example, a 
    licensed plumber or gas fitter), otherwise the warranty will be void.
    •	The installer (licensed professional) is responsible for the correct installation of 
    the water heater and for compliance with all national, state/provincial, and local 
    codes.
    •	The manufacturer does not recommend installing the water heater in a pit or 
    location where gas and water can accumulate.
    •	Do not have the vent terminal pointing toward any operating window, door, or 
    opening into a building
    •	Do not install the water heater next to any source of airborne debris, such as a 
    clothes dryer and a vent that can cause debris to be trapped inside the combustion 
    chamber, unless the system is direct-vented
    •	The manufacturer does not recommend installing the water heater in an attic due 
    to safety issues. If you install the water heater in an attic:
    •	Make sure the water heater will have enough combustion air and proper 
    ventilation
    •	Keep the area around the water heater clean When dust collects on the flame 
    sensor, the water heater will shut down on an error code
    •	Place the water heater in a location that provides easy access for service and 
    maintenance
    •	A drain pan, or other means of protection against water damage, is required to 
    be installed under the water heater in case of leaks
    •	It is recommended to direct vent the heater
    WARNING
    •	Damage caused by water quality is not covered by the warranty.
    •	Only potable water can be used with this water heater  Do not introduce pool 
    or spa water, or any chemically treated water into the water heater 
    •	Water hardness levels must not exceed 7 grains per gallon (120 ppm) for single 
    family domestic applications or more than 4 grains per gallon (70 ppm) for 
    all other types of applications Water hardness leads to scale formation and 
    may affect / damage the water heater Hard water scaling must be avoided or 
    controlled by proper water treatment
    •	Water pH levels must be between 65 and 85
    •	Well water must be treated
    •	Do not install the water heater where water, debris, or flammable vapors may get 
    into the flue terminal
    •	Although the water heater is designed to operate with minimal sound, the 
    manufacturer does not recommend installing the water heater on a wall adjacent 
    to a bedroom, or a room that is intended for quiet study or meditation, etc
    •	Locate your heater close to a drain where water leakage will not do damage to 
    surrounding areas As with any water heating appliance, the potential for leakage 
    at some time in the life of the product does exist The manufacturer will not be 
    responsible for any water damage that may occur  If you install a drain pan under the 
    water heater, ensure that it will not restrict the combustion air flow 
    CAUTION  
    						
    							9  Page
    Installation
    Installation Manual
    INCLUDED ACCESSORIES
    Check that these items below are included with the water heater
    Installation Manual
    and Owner’s Guide Temperature Remote Controller kit*
    Outdoor model only Bird Screen
    Indoor model only
    Qty: 1 Qty: 2
    Qty: 1
    *For more information on optional items, please refer to p32 to 33
    CLEARANCES
    Maintain all clearances around 
    the water heater
    Model To pBottom FrontBackSides
    140 Indoor 
    (T-H3M-DV ) 12 in
    (305 mm) 12 in
    (305 mm) 4 in*
    (102 mm) 1 in
    (25 mm) 3 in
    (76 mm)
    140 Outdoor  (T-H3M-OS) 36 in
    (914 mm) 12 in
    (305 mm) 24 in
    (610 mm) 1 in
    (25 mm) 3 in
    (76 mm)
    *24 inches recommended for maintenance
    Top
    Back
    Side
    Side
    Front
    Bottom
    Do not install this water heater under an 
    overhang less than 3 ft (914 mm) from its top, 
    top of exhaust part, or eaves  The area under 
    an overhang must be open to three sides 
    (Outdoor models only)
    Do not install the water heater exhaust port 
    within 1 ft (305 mm), in the USA, of any air 
    intake or building opening, and within 3 ft (914 
    mm), in Canada, of any air intake or building 
    opening  (Outdoor models only) (Refer to p17)
    3 ft(914 mm)
    exhaust portA 
    A: 1 ft (305 mm) USA/ 3 ft (914 mm) Canada
    A A   
    						
    							10  Page
    Installation
    Installation Manual
    VENTING INSTRUCTIONS
    For the 140 Indoor (T-H3M-DV) model
    -General-
    •	Improper venting of this appliance can result in excessive levels of carbon 
    monoxide which can result in severe personal injury or death
    •	 Improper installation can cause nausea or asphyxiation, severe injury or death 
    from carbon monoxide and flue gases poisoning  Improper installation will 
    void product warranty 
    DANGER
    When installing the vent system, all applicable national and local codes must be 
    followed  If you install thimbles, fire stops or other protective devices and they 
    penetrate any combustible or noncombustible construction, be sure to follow all  applicable national and local codes
    CAUTION
    The Indoor model must be vented in accordance with the section “Venting of Equipment" of the current 
    edition of the National Fuel Gas Code: ANSI Z2231/NFPA 54 in the United States and/or Section 8 of the  
    B1491 Natural Gas and Propane Installation Code in Canada, as well as applicable local building codes
    The use of venting materials approved for Category III/IV appliances is recommended whenever possible 
    However, the Indoor model may also be vented with plastic pipe materials such as ABS, PVC (solid core), 
    CPVC (solid core), or Polypropylene  For details, please refer to the Exhaust Vent (ABS, PVC, CPVC, or 
    Polypropylene Vent) section on p. 11.  Vent installations in Canada which utilize plastic vent systems must 
    use venting that complies with ULC S636
    General rules for venting water heaters are:
    •	Place the water heater as close as possible to the vent termination
    •	The vent collar of the water heater must be fastened directly to an unobstructed vent pipe
    •	Do not weld the vent pipe to the water heater’s vent collar 
    •	Do not cut or alter the vent collar of the water heater
    •	The vent must be easily removable from the top of the water heater for normal service and 
    inspection of the unit
    •	The water heater vent must not be connected to any other gas appliance or vent stack
    •	Avoid using an oversized vent pipe or using extremely long runs of the pipe
    •	For rooftop venting, a rain cap or other form of termination that prevents rain water from 
    entering into the water heater must be installed
    •	Do not terminate the vent into a chimney  If the vent must go through the chimney, the vent 
    must run all the way through the chimney with approved vent pipe
    Water heater vent terminator must be at least 2 
    ft (610 mm) away from an inside corner for both 
    outdoor installation and direct-vent installation
    InsideCorner
    2 ft(610 mm)  
    						
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