Home
>
American Water Heater
>
Electric Heater
>
American Water Heater 50 Gallon Residential Hybrid Electric Heat Pump Water Heater HPSE10250H045DV user manual
American Water Heater 50 Gallon Residential Hybrid Electric Heat Pump Water Heater HPSE10250H045DV user manual
Have a look at the manual American Water Heater 50 Gallon Residential Hybrid Electric Heat Pump Water Heater HPSE10250H045DV user manual online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 32 American Water Heater manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.
1 Hybrid Electric Heat Pump Water Heater Installation Instructions and Use & Care Guide To obtain technical, warranty or service assistance during or after the installation of this water heater, call toll free 1-800-999-9515 When calling for assistance, please have the following information ready: 1. Model number 2.10 Digit product number 3. Serial number 4. Date of installation 5. Place of Purchase Water Heater Safety ........................................................................\ ....... 2 Installing Your Water Heater ................................................................. 3-9 Consumer Information ................................................................ 3 Consumer Responsibilities ......................................................... 3 Unpacking Instructions ............................................................ 3-4 Location Requirements ............................................................... 4 Water System Piping......................................................\ ...........5-6 Temperature & Pressure Relief Valve ....................................... 7-8 Electrical Requirements ............................................................ 8-9 Installation Checklist ........................................................................\ ...... 10 Operating Your Water Heater ........................................................... 11-14 Before Using ........................................................................\ ..... 11 Water Temperature Regulation ................................................. 11 Adjusting the User Interface Module/Operational Modes .......... 12 Operational Conditions ........................................................ 13-14 Maintenance of Your Water Heater .................................................. 15-16 Routine Maintenance ................................................................. 15 Temperature and Pressure Relief Valve .................................... 15 Draining and Flushing ........................................................... 15-16 Heating Element Replacement .................................................. 16 Diagnostic Codes ........................................................................\ .......... 17 Troubleshooting Chart ........................................................................\ ... 18 Repair Parts Illustration ........................................................................\ . 19 Table of Contents Page 326885-003 July, 2014 LOW LEAD CONTENT
2 Your safety and the safety of others are very important. We have provided many important safety messages in this manual and on you\ r appliance. Always read and obey all safety messages.This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you an\ d others. All safety messages will follow the safety alert symbol and either the w\ ord “DANGER” or “WARNING.” These words mean: You can be killed or seriously injured if you don’t immediately follow instructions. You can be killed or seriously injured if you don’t follow instructions. All safety messages will tell you what the potential hazard is, tell you\ how to reduce the chance of injury, and tell you what can happen if the instructions are not followed. Important Safety Instructions CAUTION: Hydrogen gas is produced in a hot water system served by this heater tha\ t has not been used for a long period of time (2 weeks or more). Hydrogen gas is extremely fl ammable. To reduce the risk of injury under these conditions, it is recommended that the hot water faucet be opened for se\ veral minutes at the kitchen sink before using any electrical appliance connected to the hot water system. When h\ ydrogen is present, there will probably be an unusual sound such as air escaping through the pipe as the water begi\ ns to fl ow. There should be no smoking or open fl ame near the faucet at the time it is open. The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires businesses to warn of potential exposure to such substances. WARNING: This product contains a chemical known to the State of California to cau\ se cancer, birth defects, or other reproductive harm. This appliance can cause low-level exposure to some of the substances in\ cluded in the Act. WATER HEATER SAFETY
3 INSTALLING YOUR WATER HEATER Consumer Information This water heater should be installed in accordance with the local code authority having jurisdiction, the power company or electric utility, and this installation manual. In the absence of local code requirements, follow the regulations set forth in the latest edition of The National Electric Code, NFPA 70. This is available from the following: National Fire Protection Association 1 Batterymarch Park Quincy, MA 02269 American National Standards Institute 1430 Broadway New York, NY 10018 Check your phone listings for the local authorities having jurisdiction over your installation. Consumer Responsibilities This manual has been prepared to acquaint you with the installation, operation and maintenance of your electric heat pump water heater and to provide important safety information in these areas. We urge you to read all of the instructions thoroughly before attempting the installation or operation of this water heater. This manual should be kept for future reference. The manufacturer of this water heater will not be liable for any damages caused by failure to comply with the installation and operating instructions outlined in this manual. If you lack the necessary skills required to properly install this water heater or you have diffi culty following the directions, you should not proceed but have a quali fi ed person perform the installation of this water heater. Examples of a qualified person include: licensed plumbers, a uthorized electric company personnel, and authorized service personnel. Massachusetts code requires this water heater to be installed in accordance with Massachusetts 248-CMR 2.00: State Plumbing Code and 248-CMR 5.00. A data plate identifying your water heater can be found adjacent to the upper element door. When referring to your water heater always have the information listed on the data plate readily available, to include the model and serial number. Retain your original receipt as proof of purchase. Basic Operation Fundamentals The Heat Pump Water Heater (HPWH) is an integrated heat pump water heater unit, having a compressor and external coil heat exchanger with backup electric elements (Figure 1). When in Effi ciency Mode the heat pump draws heat from the ambient air in the room and transfers it to the water in the tank through the coil heat exchanger. The backup element will turn on as a booster if the tank temperature is too low from the set point during high demand period, or if environmental conditions dont provide enough heat to meet demand. While in Electric Mode the water heater functions like a standard electric water heater, relying on the electric elements to heat the water. A Hybrid Mode is available that relies primarily on the heat pump to heat the water while the electric elements only function during high demand periods. (See “Adjusting the User Interface Module/ Operational Mode” section). The more often the unit operates using the heat pump, rather than the elements, the more effi cient the unit will be. The HPWH uses about half the electricity of a comparably sized conventional electric water heater when operating in the Effi ciency/Hybrid Modes, and may provide up to ½ ton cooling capacity and dehumidi fi cation. It is designed for indoor, residential applications for installation in a basement, garage or utility room (See “Location Requirements” section). Unpacking the Water Heater WARNING Excessive Weight Hazard Use two or more people to move and install water heater. Failure to do so can result in back or other injury. Removing Packaging Materials IMPORTANT: Do not remove, cover or deface any permanent instructions, labels, or the data label from either the outside of the water heater or on the inside of water heater panels. Figure 1 Heat Pump Water Heater Basic Operation
4 Figure 3 Residential Garage Installation Vehicle Stop Drain Drain Pan NOTE: The water heater shall be located so it is not subject to physical damage by moving vehicles or area fl ooding. State of California NOTE: The water heater must be braced, anchored, or strapped to avoid moving during an earthquake. Contact local utilities for code requirements in your area, visit http://www.dsa.dgs.ca.gov, or call 1-916-445-8100 and request instructions. IMPORTANT: The water heater should be located in an area where leakage of the tank, connections, condensate lines or condensate will not result in damage to the area adjacent to the water heater or to lower floors of the structure. Due to the normal corrosive action of the water, the tank will eventually leak after an extended period of time. Also, any external plumbing leak, including those from improper installation, may cause early failure of the tank due to corrosion if not repaired. If the homeowner is uncomfortable with making the repair a qualified person should be contacted. A suitable metal drain pan should be installed under the water heater as shown below, to help protect the property from damage which may occur from condensate formation or leaks in the piping connections or tank. The pan must limit the water level to a maximum depth of 2-1/2 inches and be two inches wider than the heater and piped to an adequate drain. Locate the water heater near a suitable indoor drain. Outside drains are subject to freezing temperatures which can obstruct the drain line. The piping should be at least 3/4” ID and sloped for proper drainage. Under no circumstance will the manufacturer or seller of this water heater be held liable for any water damage which is caused by failure to follow these instructions. METAL DRAIN PAN AT LEAST 2” GREATER THAN THE DIAMETER OF THE WATER HEATER. PIPED TO AN ADEQUATE DRAIN • The water heater may be placed on its designated side (see carton) for local transportation only. • The water heater must be stored in an upright position. • Remove exterior packaging and place installation components aside. • Inspect all parts for damage prior to installation and start-up. • Completely read all instructions before attempting to assemble and install this product. • After installation, dispose of/recycle all packaging materials. Location Requirements Site location Select a location near the center of the water piping system. The unit must be installed indoors and in a vertical position on a level surface. The fl ooring beneath the water heater must be able to support the weight of the water heater when fi lled with water (Table 1). IMPORTANT: The water heater must have unrestricted airfl ow and requires a minimum installation space of 700 cubic feet. As an example, a room that has an eight foot tall ceiling and is 10 feet long by 8-3/4 feet wide would contain 700 cubic feet. NOTE: To ensure optimal performance and servicability, a minimum clearance of six (6) inches must be maintained from all sides and six (6) inches from the top for access to the air fi lter. The water heater should be located in an area not subject to freezing temperatures. Water heaters located in unconditioned spaces (i.e., garages, basements, etc.) may require the water piping, condensate piping, and drain piping to be insulated to shelter against freezing. The drain and controls must be easily accessible for operation and service. The site location must be free from any corrosive elements in the atmosphere such as sulfur, fl uorine, sodium and chlorine. These elements are found in aerosol sprays, detergents, bleaches, cleaning solvents, air fresheners, paint, and varnish removers, refrigerants, and many other commercial and household products. In addition, excessive dust and lint may affect the operation of the unit, see the Air Filter Maintenance section in this manual. The ambient air temperature must also be considered when installing this unit. In Ef fi ciency Mode the ambient air temperature needs to be above 45°F/7.2 °C and below 120°F/48.8 °C for heat pump operation. If the ambient air temperature falls outside these upper and lower limits the electrical elements will activate to meet the hot water demand and the heat pump does not operate in either Effi ciency Mode or Hybrid Mode. NOTE: Local codes and requirements in your area may require the installation of your water heater be accomplished in a way that the bottom element is elevated from the fl oor at least 18 inches. Ensure that a platform capable of supporting the combined weight of the water heater and water is used. Table 1 Capacity Filled Weight (lbs) 50 Gallon 573 66 Gallon 796 80 Gallon 921 Figure 2 Metal Drain Pan Installation
5 Water System Piping Piping, fi ttings, and valves should be installed according to the installation drawing (Figure 4). If the indoor installation area is subject to freezing temperatures, the water piping must be properly insulated. Water supply pressure should be 50-60 PSIG and not exceed the maximum 80 PSIG. If the supply line pressure exceeds 80 PSIG, a pressure reducing valve (PRV) with a bypass should be installed in the cold water supply line. This should be placed on the supply to the entire house in order to maintain equal hot and cold water pressures. IMPORTANT: • Heat must not be applied to the water fittings on the heater as they may contain nonmetallic parts. If solder connections are used, solder the pipe to the adapter before attaching the adapter to the hot and cold water fittings. • Always use a good grade of joint compound and be certain that all fittings are tight. IMPORTANT: DO NOT over apply joint compound. Piping Installation 1. Install the water piping and fittings as shown in Figure 4. Connect the cold water supply (3/4” NPT) to the fitting marked “Cold”. Connect the hot water supply (3/4” NPT) to the fitting marked “Hot”. 2. The installation of unions in both the hot and cold water supply lines are recommended for ease of removing the water heater for service or replacement. 3. Some local codes may require, and the manufacturer of this water heater recommends, installing a mixing valve or an anti-scald device in the domestic hot water line as shown in Figure 4. These valves reduce the point-of-use temperature of the hot water by mixing cold and hot water and are readily available. Contact a licensed plumber or the local plumbing authority for more information. 4. Some local codes may require, and the manufacturer of this water heater recommends, installing a pressure reducing valve (PRV) in the cold water inlet line where it enters the residence as shown in Figure 4. 5. If installing the water heater in a closed water system, install an expansion tank in the cold water line as specified under “Closed System/Thermal Expansion.” 6. Install a shut off valve in the cold water inlet line. It should be located close to the water heater and be easily accessible. Know the location of this valve and how to shut off the water to the heater. 7. Install a discharge line from the temperature and pressure relief valve in the opening marked “T & P RELIEF VALVE”. (see Figure 4 and the “Temperature and Pressure Relief Valve” section.) 8. After piping has been properly connected to the water heater , open the nearest hot water faucet. Then open the cold water shut off valve and allow the tank to completely fill with water. To purge the lines of any excess air and sediment, keep the hot water faucet open for 3 minutes after a constant flow of water is obtained. Close the faucet and check all connections for leaks. xxxxx xxxxx xxxxxxxxxxVacuum Relief Valve (when required by local code) Cold Water Inlet Valve Massachusetts: Install a vacuum relief in cold water line per section 19 MGL 142. Cold Water Inlet Pressure Reducing Valve (PRV) should be installed where the water supply enters the residence. When installed PRVs create a closed water system, a thermal expansion tank must be installed. * If an adequate drain is not available for the condensate drain lines t\ hen a condensate pump must be used. DO NOT discharge the condensate drain lines into the metal drain pan. In a closed system, use a thermal expansion tank. See “Closed System/ Thermal Expansion” section. 6” Maximum Air Gap Shut-off Valve (Cold) *Primary Condensate Drain (3/4” PVC) Tempered Water to Fixtures Optional Mixing Valve - Follow the Mixing Valve’s Manufacturer’s Installation Instructions. (Set to 120°F / 48.8°C) Untempered Water Outlet Shut-off Valve (Hot) Union Drain Line 3/4” ID Minimum Metal Drain Pan 2 1/2” Depth Maximum and 2 Inches wider than the water heater. Discharge Pipe (Do Not Cap or Plug) Temperature and Pressure Relief Valve Union Drain Cold (Inlet) Hot (Outlet) Optional Heat Trap Piping 1/2” Flexible Secondary Condensate Tubing Figure 4 Union
6 Please note the following: • The system should be installed only with piping that is suitable for potable (drinkable) water such as copper, CPVC, PEX or polybutylene. This water heater must not be installed using iron piping or PVC water piping. • Use only pumps, valves, or fittings that are compatible with potable water. • Use only full flow ball or gate valves. The use of valves that may cause excessive restriction to water flow is not recommended. • Use only 95/5 tin-antimony or other equivalent solder. Any lead based solder must not be used. • Piping that has been treated with chromates, boiler seal, or other chemicals must not be used. • Chemicals that may contaminate the potable water supply must not be added to the piping system. Connecting the Condensate Pump Optional Over fl ow Shut Off Switch 1. Determine if you have a floor drain, if not a condensate pump will be required. 2. Turn off power to the electrical wiring for the water heater at the circuit breaker/fuse box. 3. Locate the white 18 AWG wire loop close to the drain connections (Figure 5). 4. Cut the loop and strip insulation off of the two ends. 5. Measure the distance from the condensate drain pan cover to the condensate pump, and cut two 18 AWG or larger wires to correct length and strip the insulation at both ends of each wire (Figure 7). 6. Remove the condensate drain pan cover by removing the four screws, pull these two wires through the grommet on the drain pan cover. Connect these two wires to the two wires on the water heater using wire nuts or other connectors. Reinstall the drain pan cover and keep the connection joint inside of the cover. 7. Connect the free ends of the two wires to the shut off switch on the condensate pump in accordance with the condensate pump manufacturers recommendations (Figure 7). 8. Turn on electrical power to the water heater. 9. Select the efficiency mode. After about 8 minutes (the user interface module will display “-”, “--”, “---”\ repetitively during this period), the heat pump will turn on if the ambient temperature and water temperature meet the heat pump requirement. 10. Test the operation of the shut off switch by unplugging the condensate pump and filling the condensate reservoir with water until the float switch opens the circuit. 11. The heat pump should turn off and the error code “EoF” will appear on the display screen. 12. Plug the condensate pump in and verify that the pump operates and pumps the water out of the condensate reservoir. 13. The error code on the display should clear and the heat pump should operate after 8 minutes. Condensate Drain Line Installation The condensate drain lines consist of one 3/4 PVC line as the primary condensate drain line and one 1/2 clear rubber tubing for the condensate over flow. These condensate lines are located on the upper right rear section of your water heater. The lines should terminate a maximum of six inches above an adequate drain. Do not discharge the condensate drain lines into the metal drain pan. If no floor drain is available or the drain is above the level of the condensate line, a condensate pump should be installed. These pumps are available from local distributors. When installing the drain line, note the following: Figure 5 Condensate Pump Wiring Overflow Slot Main Drain Connection Condensate Drain Access Cover Condensate Pump Wiring Loop 18 AWG-White (Loop Located Close to the Drain Connections) Red Black Approved Connectors Figure 6 Wiring Diagram Overload Protection To 240v1 Phase Power supply Electrical Service ground L1 L2 Circuit Breaker Ground Wire Green Figure 7 Condensate Pump Wiring Condensate Pump Wiring Loop 22 AWG - White (Loop Located Close to the Drain Connections) White Wires From Water Heater Wires to Condensate Pump Overflow Shut Off Switch (22 AWG or Larger)
7 IMPORTANT: When making condensation connections to the primary connection DO NOT over tighten. Overtightening could crack or damage the condensate drain pan. • Plastic pipe or tubing must be used to connect the condensate drain to a suitable drain or condensate pump. • Condensate drain lines should be installed in conditioned areas only. Install approved insulation on the condensate drain lines to prevent condensation from forming on the outside of the drain lines. Condensation drain lines installed in areas that are subject to freezing temperatures should be wrapped with a nationally recognized/listed heat tape. Install per manufacturer’s instructions. • Do not connect condensate drain lines with other drain or discharge lines into a single (common) pipe or line. Each line (condensate drain line, temperature and pressure relief valve discharge pipe, etc) should be independently run to an adequate drain. • Slope the condensate drain lines toward the inside floor drain or condensate pump. • The condensate drain lines and connections to the drain piping must comply with all local codes. • Use appropriate fittings, primer and glue to cement the condensate drain lines to the heat pump drain pan. • If a condensate pump is installed it should shut off the heat pump in the event the condensate pump fails or the float switch in the pump activates. (See section on Condensate Pump Overflow Shut Off Switch in the Electrical Requirements section.) Closed System/Thermal Expansion Explosion Hazard If the temperature and pressure relief valve is dripping or leaking, have a qualified person replace it. Examples of a qualified person include: licensed plumbers, authorized electric company personnel, and authorized service personnel. Do not plug valve. Do not remove valve. Failure to follow these instructions can result in death or explosion. WARNING Most public water systems in North America are required to prevent water flowing from points of use (residences, businesses, etc.) back into the supply system in order to maintain water quality. To accomplish this, back flow preventers such as check valves, are installed in the water line going to each point of use. Typically the back flow preventer will be installed at the water meter or inside a building where the supply line enters the building. This device allows water to flow into the residence but does not allow it to flow back into the water supply. This creates what is known as a “Closed System”. As water is heated by the water heater, the water in the system attempts to expand, but has nowhere to go resulting in an increase in pressure. This increase in pressure in the system may cause the temperature-pressure relief valve to open to relieve the pressure. Water will drip from the temperature and pressure relief valve. Premature tank failure will result if this condition is not corrected. To prevent this condition, a properly-sized thermal expansion tank should be installed in the cold water supply to the water heater as shown in Figure 4. Failure to install a properly sized expansion tank in a closed system will void the warranty on the water heater in the event of tank failure. It is important to follow the thermal expansion tank manufacturers’ installation instructions and to adjust the expansion tank pressure to match the water supply pressure. Contact a plumbing service agency or your retail supplier regarding the installation of a thermal expansion tank. Figure 8 Temperature and Pressure Relief Valve Installation Temperature and Pressure Relief Valve Discharge Pipe (Do Not Plug or Cap) Drain Pan 2 1/2” Depth Maximum and 2” wider than the water heater Drain Line 3/4” ID Minimum Drain 6” Maximum Air Gap Temperature and Pressure Relief Valve
8 For protection against excessive pressures and temperatures, a temperature and pressure relief valve must be installed in the opening marked “T & P RELIEF VALVE” (Figure 8). To reduce the risk of excessive pressures and temperatures in this water heater, install temperature and pressure relief protective equipment required by local codes, but no less than a combination temperature and pressure relief valve certifi ed by a nationally recognized testing laboratory that maintains periodic inspection of the production of listed equipment or materials, as meeting the requirements for Relief Valves and Automatic Shutoff Devices for Hot Water Supply Systems, ANSI Z21.22 - latest edition. This valve must be marked with the maximum set pressure not to exceed the marked maximum working pressure of the water heater. Install the valve into an opening provided and marked for this purpose in the water heater, and orient it or provide tubing so that any discharge from the valve exits only within 6 inches above drain, or at any distance below, the structural fl oor, and does not contact any live electrical part. The discharge opening must not be blocked or reduced in size under any circumstance. IMPORTANT: Only a new temperature and pressure relief valve should be used with your water heater . Do not use an old or existing valve as it may be damaged or not adequate for the working pressure of the new water heater. Do not place any valve between the relief valve and the tank. The Temperature & Pressure Relief Valve: • Shall not be in contact with any electrical part. • Shall be connected to an adequate discharge line. • Shall not be rated higher than the working pressure shown on the data plate of the water heater. The Discharge Line: • Shall not be smaller than the pipe size of the relief valve or have any reducing coupling installed in the discharge line. • Shall not be capped, blocked, plugged or contain any valve between the relief valve and the end of the discharge line. • Shall terminate a maximum of six inches above a floor drain or external to the building. In cold climates, it is recommended that the discharge pipe be terminated at an adequate drain inside the building. • Shall be of material listed for hot water distribution. • Shall be installed to allow complete drainage of both the valve and discharge line. Temperature/Pressure Relief Valve Insulation 1. Locate the temperature and pressure relief valve on the water heater, also known as a T&P relief valve (Figure 8). 2. Locate the slit running the length of the T&P relief valve insulation. Figure 9 T&P Relief Valve Insulation T&P Relief Valve T&P Relief Valve Drain Line Manual Relief Lever T&P Relief Valve Insulation WARNING Electric Shock Hazard Disconnect power before servicing. Replace all parts and panels before operating. Failure to do so can result in death or electrical shock. WARNING Fire Hazard Use 10 gauge solid copper wire. Use a UL listed or CSA approved strain relief. Connect ground screw to green ground wire. Failure to do so can result in death, fire, or electrical shock. 3. Spread the slit open and fi t the insulation over the T&P relief valve (Figure 9). Apply gentle pressure to the insu- lation to ensure that it is fully seated on the T&P Relief Valve. Once seated, secure the insulation with duct tape, electrical tape, or equivalent. IMPORTANT: The insulation and tape must not block the discharge opening or hinder access to the manual relief lever (Figure 9). Ensure a discharge pipe is in- stalled into the T&P valve discharge opening per the instructions in this manual. Electrical Requirements
9 If you lack the necessary skills required to properly install the electrical wiring to this water heater , do not proceed but have a quali fi ed electrician perform the installation. When making the electrical connections, always make sure: • The electrical service provides 240 VAC to the water heater for proper operation. DO NOT use 208 VAC. • Wire sizes and connections comply with all applicable codes or in the absence of local or state codes follow NFPA-70, the National Electrical Code-current edition. • Wiring enclosed in approved conduit (if required by local codes). • The water heater and electrical supply are properly grounded. • The electrical supply has the proper overload fuse or breaker protection. Always reference the wiring diagram located on the water heater for the correct electrical connections and connect the electrical supply to the water heater in accordance with local utility requirements and codes. When installing the electrical wiring to the water heater: 1. Although this water heater is equipped with “Dry Fire” protection, be sure tank is completely filled with water , and all air is purged from the tank before making any electrical connections. See “Draining and Flushing Section”. 2. Turn off power to the electrical wiring for the water heater at the circuit breaker/fuse box. 3. If metal conduit is used for the grounding conductor: A. The grounding electrode conductor shall be of copper, aluminum, or copperclad aluminum. The material shall be of one continuous length without a splice or joint. B. Rigid metal conduit, intermediate metal conduit, or electrical, metallic tubing may be used for the grounding means if conduit or tubing is terminated in fittings approved for grounding. C. Flexible metal conduit or flexible metallic tubing shall be permitted for grounding if all the following conditions are met: • The length in any ground return path does not exceed 6 feet. • The circuit conductors contained therein are protected by overcurrent devices rated at 30 amperes. Figure 10 Junction Box Power Supply Connector Black Wire Red Wire Green Ground Wire 1/2” Conduit Opening Green Ground Screw • The conduit or tubing is terminated in fittings approved for grounding. For complete grounding details and all allowable exceptions, refer to the current edition of the National Electrical Code NFPA 70. 4. A standard 1/2 conduit opening has been made in the water heater junction box for the conduit connections. 5. Use wire nuts and connect the power supply wiring to the wires inside the water heaters junction box (Figure 10). 6. The water heater must be electrically grounded by the installer. A green ground screw has been provided on the water heaters junction box. Connect ground wire to this location. 7. Replace the wiring junction box cover using the screw provided. 8. Turn on electrical power to the water heater. 9. Press the Efficiency button to set the operating mode. NOTE: The water heater will conduct a system diagnostic (approximately 8 minutes) prior to returning to operation. 10. Once the diagnostic sequence has finished, the fan should turn on. NOTE: The heat pump’s fan will not turn on if the incoming water temperature is less than 59°F / 15 °C and/ or the ambient air temperature is above 120°F / 15 °C or below 45°F / 7.2°C. Should the internal diagnostics detect a problem with the heat pump, an error code will be displayed. 11. Set the desired operational mode. For typical installations, the Hybrid Mode offers the best combination of efficiency and hot water delivery. For detailed descriptions of all operational modes see “Adjusting the User Interface Module/Operational Modes” section. Insulation Blankets The use of an insulation blanket on this water heater is not needed or recommended. The purpose of an insulation blanket is to reduce the standby heat loss encountered with storage tank heaters. Your water heater meets or exceeds the National Appliance Energy Conservation Act standards with respect to insulation and standby loss requirements, making an insulation blanket unnecessary. If an insulation blanket is installed, make sure it does not block airflow into or out of the compressor assembly.
10 Water Heater Location □ Centrally located with the water piping system. □ The fl ooring beneath the water heater must be able to support the weight of the water heater when fi lled with water (Table 1). □ Located indoors (such as a basement or garage) and in a vertical position. Sheltered from freezing temperatures. □ Provisions made to shelter the area from water damage. Metal drain pan installed and piped to an adequate drain. □ Sufficient room to service the water heater. □ The water heater must have unrestricted airflow and requires a minimum installation space of 700 cubic feet. As an example, a room that has an eight foot tall ceiling and is 10 feet long by 8-3/4 feet wide would contain 700 cubic feet. NOTE: This Heat Pump Water Heater may be located within a required minimum of 6” clearance from a wall on the outlet side, however for future service considerations a minimum clearance of 3 feet from any obstruction on the back, left and right side is recommended. □ The unit cannot be placed into any type of closet or small enclosure, unless adequate provision is made for air exchange (vented or louvered doors, etc.). □ The site location must be free from any corrosive elements in the atmosphere such as sodium, sulfur , fl uorine, and chlorine. These elements are found in aerosol sprays, detergents, bleaches, cleaning solvents, air fresheners, paint, and varnish removers, refrigerants, and many other commercial and household products. In addition excessive dust and lint may affect the operation of the unit and require more frequent cleaning (See “Preventive Maintenance” section). □ Ambient air temperature should be above 45°F / 7.2°C and below 120°F / 48.8°C. If the ambient air temperature falls outside these upper and lower limits the electrical elements will activate to meet the hot water demand. Water System Piping □ Temperature and pressure relief valve properly installed with a discharge pipe run to an adequate drain and sheltered from freezing (Figure 8). □ All piping properly installed and free of leaks. □ Heater completely filled with water (See “Water Piping System” section). □ Closed system pressure buildup precautions installed (See “Closed System/Thermal Expansion” section). □ Mixing valve (when applicable) installed per manufacturer’s instructions (See “Water Temperature Regulation” section). Condensate Drain Line Installation INSTALLATION CHECKLIST □ Must be located with access to an adequate drain or condensate pump. □ Condensate drain lines installed and piped to an adequate drain or condensate pump (Figure 4). Electrical Connections □ This water heater requires a 240 VAC single phase 30 amp power supply. DO NOT use a 208 VAC service. □ Wiring size and connections comply with all applicable codes or in the absence of local or state codes follow NFPA-70, the National Electrical Code-current edition. □ Water heater and electrical supply are properly grounded. □ Wiring enclosed in approved conduit (if required by local codes). □ Proper overload fuse or circuit breaker protection installed. Post Installation Review □ Understand how to use the User Interface Module to set the various modes and functions (See “Adjusting the User Interface Module/Operating Modes” section). □ Hybrid Mode is the recommended Operating Mode. Understand the various Operating Modes and which mode may be best based on season, ambient temperature, and usage (See “Operating Mode Description” section). Understand the importance of routine inspection/ maintenance of the condensate drain pan and lines (See “Inspection/Cleaning of the Condensate Drain Pan & Condensate Drain Lines” section) . This is to help prevent any possible drain line blockage resulting in the condensate drain pan overflowing. IMPORT ANT: If water is coming from the overflow- slot of the condensate drain pan cover (Figure 11) this indicates that both condensation drain lines may be blocked. Immediate action is required. □ To maintain optimal operation, check, remove and clean the air filter as needed(See “Air Filter Cleaning/ Replacement” section). □ The Installation Instructions and Use & Care Guide should be kept with the water heater for reference. Figure 11 Overflow-SlotDrain Pan Cover Primary Drain Secondary Drain