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American Water Heater 30 Gallon 30000 BTU UltraLow Nox Natural Gas Water Heater UG6130T303NV user manual
American Water Heater 30 Gallon 30000 BTU UltraLow Nox Natural Gas Water Heater UG6130T303NV user manual
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31 PILOT LIGHT TROUBLESHOOTING CHART Have you bled all the air from the pilot tube and gas supply line?NOWhile repeatedly depressing the igniter button, push in and hold the gas control/ temperature knob until the pilot is lit and maintains a stable flame, (status light will blink) then release the gas control/ temperature knob. Section A: Pilot light will not light (new installation). Is the manual gas shut-off valve, located in the supply line to the water heater, in the on position?NO YES Turn the manual gas shut-off valve to the on position and follow the lighting instructions on the front of the water heater. Is the igniter producing a spark?YES NO Follow the “Testing the Igniter System” section in this manual. Check for insufficient combustion air. Are the combustion air supply and ventilation openings of sufficient size? See “Combustion Air Supply and Ventilation” section in this manual for requirements. Is there a furnace/air handler in the same room as the water heater? Does the return air duct for the furnace/ air handler draw its air from a separate location than the water heater? See the “Location Requirements” section and the “Combustion Air Supply” section. Is there proper drafting at the drafthood? See “Checking the Draft” section in this manual. NO Contact a local Heating, Ventilation, Air-Conditioning & Refrigeration authorized service provider to correct the combustion air supply/ ventilation issue.Correct size of openings to allow sufficient air. NO YES YES YES NO Check the vent system for restrictions/ obstructions and check the vent termination height. Refer to the “Installation Instructions” section of this manual for specific requirements. NO Section C: Pilot light will not remain lit. Reference the number on the cover of this manual for service information. YES Set thermostat to desired temperature. Section B: Pilot light repeatedly goes out. Remove the burner door assembly. Are the flame-trap and burner free from debris due to excessive lint, dirt, dust or oil?Refer to the “Maintenance of your Water Heater” section of this manual for information on cleaning the flame-trap and burner. NO YES Does the diagnostic status light on the gas control valve/thermostat give a two flash error code? Does the flame-trap show signs of discoloration? YES Shut-off the gas supply to the water heater at the manual gas shut-off valve, use the number on the cover of this manual to contact Customer Service. NOReassemble the heater and attempt to return the heater to service. Does the pilot remain lit? YES Set to desired temperature. NO YES Refer to the “Replacing the Pilot Assembly” instructions in the manual. Reassemble and restore to service. Go to section C. NO NOTE: If you are still experiencing diffi culties after following the steps in sections A, B, and C, use the number on the cover of this manual to contact Customer Service . YES
32 REPAIR PARTS ILLUSTRATION 1A 2 38 5A 10 11 97 6A 6B 5B 4 1B LEGEND Special anode rod (see page 21) Temperature and Pressure Relief Valve is required, but may not be factory installed Unique: Flame Guard™ Safety System parts When ordering repair parts always give the following information: 1. Model, serial, and product number 2. Type of gas 3. Item number 4. Parts description Repair Parts List Item No.Parts Description 1A DRAFT HOOD 1B DRAFT HOOD (50K Models only) 2 REDUCER RING - SOME MODELS 3 FLUE BAFFLE 4 HEAT TRAP (COLD) - SOME MODELS 5A HEAT TRAP (HOT) - SOME MODELS 5B HEAT TRAP/NIPPLE COMBO (HOT) (50K Models Only) 6A COLD WATER DIP TUBE 6B HEAT TRAP/NIPPLE/DIP TUB COMBO (COLD) (50K Models Only) 7 ANODE ROD 8 TEMPERATURE & PRESSURE RELIEF VALVE (LOCATED TOP OR SIDE) 9 DRAIN VALVE 10 GAS CONTROL VALVE/THERMOSTAT 10 CONTROL MODULE 11 OUTER DOOR 12A*PILOT/THERMOPILE ASSEMBLY KIT 12B*PILOT/THERMOPILE ASSEMBLY KIT (50K Models) 13A* BURNER DOOR ASSEMBLY (Natural Gas/Low Nox) 13B* BURNER DOOR ASSEMBLY (50K Models) (Natural Gas/Low Nox) 14* MANIFOLD COMPONENT BLOCK 15* BURNER DOOR GASKET 16* VIEWPORT ASSEMBLY 17* FLEXIBLE MANIFOLD TUBE 18* TEMPERATURE SENSOR 19* THERMOPILE *Pictured on next page.
33 Listed Parts Kits and Illustrations Item 12A: Pilot assembly kit, which contains the pilot, electrode, and thermopile (Natural Gas) Item 12B: Pilot assembly kit (50K Models), which contains the pilot, electrode, and thermopile (Natural Gas) Item 13A: Burner Door assembly, which contains the burner, gasket, door, pilot tube, manifold component block with retainer clip, temperature sensor, and pilot assembly. (Natural Gas/Low Nox) Item 13B: Burner Door assembly (50K Models), which contains the burner, gasket, door, pilot tube, manifold component block with retainer clip, temperature sensor, and pilot assembly. (Natural Gas/Low Nox) Item 14: Contains manifold component block and retainer clip Item 15: Contains manifold door gasket Item 16: Contains viewport Item 17: Contains flexible manifold tube Item 18: Contains temperature sensor (30K and 40K BTU models only.) Item 19: Contains thermopile (30K and 40K BTU models use a threaded thermopile, 50K BTU models use a snap in thermopile.) Item #12A 141516 1718 Item #12B 13A13B 19
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