Altek Model C41 Dry Contact Module Manual

							Dry Contact Module
Model C-41
• Companion to the Model 942Adds dry contact functions
• Simulate dry contactsReplaces signal contacts in powered circuits
• Measure dry contactsRead unpowered contactsExtend the usefulness of your Model 942 Frequency
Calibrator to measure and simulate a wide variety of
relays, mechanical pickups and other dry contact
frequency devices.
Simulate dry contacts
Calibrate inputs to your flowmeters, totalizers,
SCADA, telemetry systems, supervisory control
systems and other frequeny control devices using the
Model 942 with the Model C-41 to simulate the remote
sensor. Many of these systems provide an excitation
current or voltage which the sensor interrupts to
generate the frequency signal. Coupled with the
Model 942 Frequency Calibrator, the Model C-41 sim-
ulates the contacts of these sensors to calibrate these
devices from 1 Count-per-hour to 5 KHz. 
Read dry contacts
Check all your relays, mechanical contacts, cam
driven switches, photoconductive cells, and
momentary contact switches. The Model C-41
supplies an excitation current which allows the Model
942 to read your dry contacts from 10 Counts-per-
hour up to 2 KHz. An adjustable filter on the Model C-
41 combined with the trigger level adjustment of the
Model 942 allow a wide variety of electronic and me-
chanical contacts to be measured.
Filter contact bounce
Many mechanical contacts (relays, switches, etc.)
bounce when they are closed. This causes a ringing
effect on the waveform that is being generated. The
Model C-41 has an adjustable circuit that filters this
effect and allows the Model 942 Frequency Calibrator
to measure the correct frequency.
General description
Read dry contactsOutput voltage: 9 VDC with fresh battery
Output current: 6 mA, nominal
Maximum frequency: > 2 KHz with no contact bounce
Minimum pulse width: 250 microseconds
Maximum contact resistance: 500 ohms
Filter adjustment: Attenuates at > 5 KHz with mininum filter (CCW),
at > 500 Hz with maximum filter (CW)
Simulate dry contactsRisetime:  5 KHz
Contact resistance:
Contacts closed: 24 ohms, Maximum
Contacts open: 1010
ohms, Mininum
Maximum load current: 130 mA
Specifications
Maximum voltage: ±300 Volts peak
Maximum wattage: 400 milliwatts
Short circuit duration: Infinite
GeneralBatteries: Single 9V battery (Alkaline supplied and recommended)
Battery life: Nominal 300 hours
Low battery: If the LED doesnt light or pulse the battery needs to
be replaced. 
Voltage protection: Protected against misconnection to 120 volts
AC/DC without fuses for 30 seconds
Operating temperature range: -5 to +140°F (-20 to +60°C)
Storage temperature range: -13 to +149°F (-25 to +65°C)
Relative humidity: 10 to 90%, non-condensing for 24 hours
Overall size: 4 x 21/8 x 27/16 inches (102 x 54 x 62 mm)
Weight: 7oz (0.2 kg) 
						

							PN 1887857 Rev A April 2002
©2002 Altek Industries, Inc. Specifications subject to change without notice. 
All rights reserved. Printed in U.S.A.  
Altek products are warranted to be free from defects
in material and workmanship (excluding fuses,
batteries and leads) for a period of three years from
the date of shipment. Warranty repairs can be
obtained by returning the equipment prepaid to our
factory. Products will be replaced, repaired, or
adjusted at our option. Altek gives no other
warranties, including any implied warranty of fitness
for a particular purpose.Also, Altek shall not be liable
for any special, indirect, incidental or consequential
damages or losses arising from the sale or use of its
products.
Warranty
Operating instructions
Simulate dry contaccts1) Set the 942 to SOURCE, Waveform to Zero Based Square
Wave and Output Level to >6 Volts
2) Connect the Module to the Model 942
3) Switch the module to SOURCE
4) Disconnect the receiver from the contacts
5) Connect the module to the receiver
6) Select the correct frequency range on the 942
Read dry contacts1) Set the Model 942 to READ, Attenuator to x1 and set the
Trigger Level to 5 Volts
2) Connect the module to the Model 942
3) Switch the module to READ
4) Disconnect the contacts from the circuit providing power
5) Connect the module to the contacts
6) Select the correct frequency range on the 942
Note: Noisy readings may be indicating contact bounce. See
Filtering contact bounce.
CalibrationThe Model C-41 Dry contact module doesnt require calibration. An
annual performance check is recommended.
Note: Calibration is required of the Model 942 Frequency Calibrator
which is used in conjunction with the Model C-41 Dry contact
module.
Filtering contact bounceMechanical contacts bounce  when they are closed, sending a
large pulse as well as a series of smaller pulses to the measuring
equipment. These small pulses can cause the measuring
equipment to measure the frequency incorrectly. The Model C-41
has the ability to filter these small pulses out and measure the true
frequency signal.
1)  Set the Model 942 to READ, Attenuator to x1 and set the
Trigger Level to 5 Volts
2) Connect the module to the Model 942
3) Switch the module to READ
4) Disconnect the contacts from the circuit providing power
5) Connect the module to the contacts
6) Select the correct frequency range on the 942
7) Start with the FILTER knob set at MIN (fully counter clockwise)
8) Slowly increace the filter until stable readings are measured on
the 942.
Note: Higher frequencies need less filtering than lower frequencies.
Some adjustment of the filter may be necessary as the frequency
of the signal changes.
Battery checkThe LED will pulse at the same rate as the simulated or measured
frequency (it will appear to be constantly lit above 30 Hz). To check
the battery without connecting the C-41 to any devices:
1) Switch the module to READ
2) Connect the red & black output leads together
3) The battery needs replacement if the LED doesnt light
Note: Remember to turn the C-41 module off when you turn off the
Model 942.
Connections
ROCHESTER NY 14623ALTEK MODEL 941
10.0
6.0
3.0
1.0
0.6
0.3
0.1
.06
.03x1
SOURCE485.3CPM
FREQUENCY CALIBRATORSOURCEREADOFFLEVEL
FREQ
RANGEX1/X10
TRIG
RANGEHI
SET
LOMAX
READ
MIN
SCROLLSTORE         RESET9VDC
0 36912
15
18
0 10050ALARM GPM
DRY CONTACT MODULETO 941
SOURCE
OFF
READ
MIN. MAX.FILTER
OUTPUT RATING300V PEAK
130 mA DC
400 mWGATE/
OUTPUT
ALTEK INDUSTRIES CORP.ROCHESTER NY USA 14623
ALTEK MODEL C-41ROCHESTER NY 14623ALTEK MODEL 941
10.0
6.0
3.0
1.0
0.6
0.3
0.1
.06
.03x1
READ485.3Hz
FREQUENCY CALIBRATORSOURCEREADOFFLEVEL
FREQ
RANGEX1/X10
TRIG
RANGEHI
SET
LOMAX
READ
MIN
SCROLLSTORE  
   
    RESET9VDC
DRY CONTACT MODULETO 941
SOURCE
OFF
READ
MIN. MAX.FILTER
OUTPUT RATING300V PEAK
130 mA DC
400 mWGATE/
OUTPUT
ALTEK INDUSTRIES CORP.ROCHESTER NY USA 14623
ALTEK MODEL C-41
Simulate dry contacts Read dry contacts