Altek Model 941 Frequency Calibrator Manual
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ALTEK DATA SHEET ALTEK INDUSTRIES CORP GENERAL DESCRIPTION 941 MULTI-FREQUENCY CALIBRATOR MODEL 941 Calibrate your turbine meters, frequency counters, vibration systems, tachometers, vortex shedders, integrators and any other frequency devices in the shop, plant or field. Measure from 0.01 Hz to 250.00 KHz with resolution down to 0.01Hz. For your slower signals source or measure from 4.0 to 2000.0 Counts per Minute (CPM) or from 10 to 20000 Counts per Hour (CPH). Quickly indicate process signals...no more waiting around with stopwatch and calculator. “SOURCE MODE” FUNCTION GENERATORSelect sine wave outputs to simulate vibration pickups and variable speed drives and square waves to simulate flowmeters and magnetic pickups. Any frequency from 0.01 Hz to 250.00 KHz can be sourced in four frequency ranges to calibrate tachometers, counters, data loggers, turbine meters and frequency transmitters. For low frequency applications such as positive displacement flowmeters, Watt-hour meters, slow rate integrators and assembly line counting, the Model 941 sources signals as low as 1 CPH (0.0002777 Hz). Amplitude is adjust- able from 50 millivolts to 12 Volts peak-to-peak. Three “QUIK-CHEK” output values are remembered for each range. Turn the knob to check trip points, controller action and to control variable speed drives. The fast response 941 sets quickly without overshoot but allows slow changes at your own rate. Memory is retained for each range even when power is off. “READ MODE MEASURES WIDE RANGE OF FREQUENCIES AND WAVEFORMSUse out in the field to check the signals from your flowmeter pickups, velocity and motion detectors, Frequencies can be directly measured from 0.01 Hz to 250.00 KHz in four frequency ranges. Measure extremely slow frequencies (
OPERATING INSTRUCTIONS GENERAL TURN-ONEach time the Model 941 is turned on, the LCD will display all segments for about 1 second. It then displays the currently selected waveform (Source Mode) for approximately 3 seconds. 1) Move the power switch to SOURCE or READ. All segments on the LCD are turned on during self test. 2) (SOURCE MODE ONLY) The display will indicate the selected waveform for 3 seconds. Repeatedly press or press and hold the SCROLL/STORE pushbutton to change to the desired waveform. 3) (SOURCE MODE ONLY) The three QUIK- CHEK frequency outputs will be the same as previously stored. Each time a different range is selected, the three QUIK-CHEK outputs for that range will be recalled. 4) Move the mode switch to RANGE and repeatedly press or press and hold the SCROLL pushbutton to change to the desired frequency range. 5) Return the mode switch to FREQ/TRIG to source or read frequency signals. CONNECTIONS The Model 941 has built-in test leads with alligator clips for attachment to instruments or sensors with terminal blocks or flying leads. An optional BNC connector attaches to instruments or sensors equipped with BNC’s for fast connections. SOURCE MODESome receivers can only detect signals that go from positive to negative\ (Sine Wave or Zero Crossing Square Waves) while other receivers requir\ e only positive signals (Zero Based Square Waves). The Model 941 provide\ s a choice of these outputs. OPERATING HINTS ALTEK INDUSTRIES CORP CHANGING BATTERY Low battery is indicated by BAT on the LCD Display. Approximately 10 Hours of opera- tion remain before the LCD goes blank and the Model 941 shuts itself down. Turn the 941 off, loosen the three captive screws securing the battery compartment cover. The six “AA” batteries are easily removed and replaced. Replace the battery compartment cover, tighten the screws and turn on when ready to use. RESET The Model 941 may be reset to the factory default setting. This will reset all the “QUIK-CHEK” memories to display 1000 and will set the output and trigger levels to 1 V p-p. 1) Press and hold the SCROLL/RESET pushbutton while turning the Model 941 on to SOURCE or READ 2) Keep pressing the STORE pushbutton for 10 seconds 3) All segments on the LCD will remain displayed until the Model 941 has been reset FIELD & BENCH USE The Model 941 comes with a carrying case and a built-in tilt stand/hanger. The 941 is held securely in the case by Velcro ® even with the carrying case open. The carrying case also has a snap-on belt loop which can also be looped around a pipe or rail. The tilt stand is easily raised by pulling the stand until it locks into place. The stand can also be reversed for use as a hanger to suspend the Model 941. ›12 10.0 6.0 3.0 1.0 0.6 0.3 0.1 .06 .03 x10 SOURCE 8.8.8.8.8 OVER MAX HI LO MIN UNDER GATE READ BAT MHz kHz CPM CPHSEC % TOTAL CUSTOM SCROLL STORE RESET ROCHESTER NY 14623ALTEK MODEL 941 10.0 6.0 3.0 1.0 0.6 0.3 0.1 .06 .03 x1 SOURCE109.41kHz FREQUENCY CALIBRA TORSOURCEREADOFFLEVEL FREQ RANGE X1/X10 TRIG RANGE HI SET LO MAX READ MIN SCROLLSTORE RESET9VDC SYMPTOM CHECK SOLUTIONLack of Response Wrong Range Lack of response or jittery signal Make sure all power and signals are properly connected. Turn Model 941 OFF and back on to SOURCE. Repeatedly press the SCROLL/STORE pushbutton until the correct waveform is displayed. Move the mode switch to RANGE and press the SCROLL/ RESET pushbutton until the cor- rect range appears in the LCD. Move the mode switch to LEVEL and turn the knob while observ- ing the logaristhimic bar graph to match the input level of the device being calibrated. Return the mode switch to FREQ. Connections Waveform Range Peak Voltage READ MODEIn order for the Model 941 to obtain the most accurate readings you must correctly set the ATTENUATOR, TRIGGER LEVEL and RANGE. Signals from 50mV to over 240 Volts p-p, with or without DC offsets can be displayed. SYMPTOM CHECK SOLUTION GATE on LCD, Display shows 0.0 OVER/UNDER Range on LCD Unstable reading Make sure all power and sig- nals are properly connected. Set at x1 for signals from 50mV to 12 Volts p-p, x10 for signals over 12 V p-p. Turn knob until GATE pulses and readings are displayed. Small signals with large DC off- sets may require a series ca- pacitor. Move the mode switch to RANGE and press the SCROLL/RESET pushbutton until the correct range appears in the LCD. Turn knob until GATE pulses and readings are displayed. Connections Attenuator Input level DC Offset Range Trigger Level CPM/CPH CONVERSIONS To Convert From: To: Divide By: CPM Hz 60 CPH Hz 3600 To Convert From: To: Multiply By: Hz CPM 60 Hz CPH 3600
OUT OF RANGE SIGNALSFrequencies above or below those available for the currently selected range will be indicated by OVER and UNDER on the display (See OPERATING HINTS). OPERATING INSTRUCTIONS FREQUENCY OUTPUT (SOURCE MODE) SOURCE 1) Move the POWER switch to SOURCE 2) Move the mode switch to RANGE andrepeatedly press or press and hold the SCROLL/STORE pushbutton to change to the desired frequency range. Return the mode switch to FREQ. 3) Move the mode switch to LEVEL (AMPLI- TUDE) and turn the Digipot (Knob) until the logrithmic bargraph on the display reaches the desired level.Return the mode switch to FREQ. 4) Connect the Model 941 to the input termi- nals of the instrument or meter to be calibrated 5) Adjust the digital pot to the desired output value or QUIK-CHEK with previously stored frequency outputs (see below) Whenever SOURCE mode is selected the word SOURCE will appear on the LCD display. To change the output value, turn the speed sensitive digital pot. Turning the pot slowly will cause a gradual change in the output. A faster change will occur when the pot is turned faster. This function operates in all three output positions (HI, SET & LO). STORE 1) Switch to HI or LO 2) Turn the digital pot to desired value 3) Press the STORE/SCROLL pushbuttonThe LCD will flash once to show that the value was saved If a value is in the SET position and you want that value stored in HI or LO, press and hold the STORE/SCROLL pushbutton while moving the switch to HI or LO. The display will flash once to indicate the value has been stored. Then release the STORE/SCROLL button. Hint: Pressing the STORE/SCROLL pushbutton will disable the Model 941s frequency generator. Releasing the pushbutton will re-enable the output.This is useful for synchronizing with displays for slow (< 1 Hz) signals. ALTEK INDUSTRIES CORP FREQUENCY COUNTER (READ MODE) READ 1) Move the POWER switch to READ 2) Move the mode switch to RANGE andrepeatedly press or press and hold the SCROLL/RESET pushbutton to change to the desired frequency range. Return the mode switch to TRIG. 3) Switch the MODE switch to LEVEL (AMPLITUDE) to toggle between x1 & x10 attenuation (Use x1 for signals from 30 mV to 12 V p-p, x10 for signals from 12 V to 240V p-p). Return the mode switch to TRIG. 4) Connect the Model 941 to the output of the instrument or sensor to be measured. 5) Adjust the trigger level to obtain a stable frequency reading by turning the Digipot (knob). A bargraph on the display will show the approximate trigger level. 6) Use the “QUIK-CHEK” switch to display present reading, MAXimum or MINimum frequency. The word GATE will appear on the display whenever the Model 941 is measuring the frequency signal and will flash each time the displayed reading is updated. MIN/MAX To read the Maximum or Minimum frequen- cies since READ mode was entered, simply switch to MAX or MIN. The value will appear on the LCD along with the word MAX or MIN. The MAX/MIN values are automatically updated and may be viewed at any time without disturbing the other values. Pressing the RESET/SCROLL pushbutton will cause the 941 to stop counting frequencies and will display zeros. Upon releasing the RESET/ SCROLL the Model 941 will display GATE, resume counting frequencies and update the MAX & MIN values as the measured frequency changes. CPM CPH PERIOD READINGS Select Counts-per-Minute (CPM) or Counts- per-Hour (CPH) to measure slow frequency signals. Frequencies as low as 0.1 CPM (0.001666 Hz) and 10 CPH (0.002777 Hz) can be measured (See CPM/CPH CONVER- SIONS for conversion factors). TRIGGER LEVEL The adjustable TRIGGER LEVEL is used in measurements of noisy signals, AC signals superimposed on DC levels and to select Voltage threshold for all other signals. The bargraph on the display shows the approximate level from 0 to over 12 V positive peak with the attenuator set at x1. This bargraph should be read as 0 to over 120 V positive peak with the attenuator set at x10. For quickest readings, determine or estimate the voltage level to be detected and set the ATTENUATOR and TRIGGER LEVEL to match. OVER UNDER Isolated dry contact, open collector transis- tor or opto-isolated frequencies may be measured with the Model 941 with the optional DRY CONTACT MODULE (Model C-41) or with the circuit shown. In order to detect contact opening or closing, an exter- nal battery or power supply, in series with a 5000 Ohm resistor, may be used. Select connection polarity to provide desired signal upon contact transfer. Relay or switch contacts may require a resistor-capacitor filter in order to eliminate contact bounce errors. Typical filter values for mechanical contacts are 10 K Ohms and 0.1 microfarads.READING DRY CONTACTS QUIK-CHEK Any time you need a stored value just throw the QUIK-CHEK switch. Any value in the frequency range may be stored in HI & LO. The Model 941 remembers the HI, LO and SET values for all ranges (18 memories) for you with the power on or off. Each time a different frequency range is selected, the last three QUIK-CHEK values for that type will be recalled. SOURCESCROLL STORE RESET HI SETLOW MAXREAD MIN ROCHESTER NY 14623ALTEK MODEL 941 10.0 6.0 3.0 1.0 0.6 0.3 0.1 .06 .03 x1 SOURCE485.3CPM FREQUENCY CALIBRA TORSOURCEREADOFFLEVEL FREQ RANGE X1/X10 TRIG RANGE HI SET LO MAX READ MIN SCROLLSTORE RESET9VDC 5000 Ohm DRY CONTACT 1 to 24 VDC 10 K0.1 READ › 12 10.0 6.0 3.0 1.0 0.6 0.3 0.1 .06 .03 x10O M H LO M U G
SPECIFICATIONS Variable Speed Drives Telemetry Systems Event Recorders Vibration Monitors Totalizers Data Loggers Velocity Detectors Magnetic Pickups DC Contact Closures Turbine Flowmeters Vortex Shedders Positive Displacement Flowmeters Watt-Hour Meters V to F and F to V Converters Integrators Tachometers Uninterruptable Power Supplies Counters Frequency Transmitters TYPICAL APPLICATIONS (Unless otherwise indicated, specifications are in ±% of Reading @ 23 °C) TYPICAL INDUSTRIES Chemical Plants Petroleum Refineries Food Processing Pipelines Utilities Water & Waste Treatment Public Works Steel Mills Paper Mills Textile Mills Automotive Plants Aerospace Pharmaceutical Glass & Ceramics Metrology Beverages Plastics Machinery Ordinance Computers THREE YEAR WARRANTYOur equipment is guaranteed against defective material and work- manship (excluding batteries) for a period of three years from date of\ shipment. Claims under guarantee can be made by returning the equipment prepaid to our factory. The equipment will be replaced, repaired or adjusted at our option. The liability of Altek is restricted\ to that given under our guarantee. No responsibility is accepted for damage, loss or other expense incurred through sale or use of our equipment. Under no condition shall Altek be liable for any special, incidental or consequential damage. ORDERING INFORMATION Part No. MODEL 941 FREQUENCY CALIBRATOR 941 WITH OPTIONAL BNC CONNECTOR 941-BNC Included with each Model 941 are: Carrying Case (Part No. 09-3784) NIST Traceable Certificate and Three Year Warranty OPTIONAL ACCESSORIES Part No. AC ADAPTOR: 120 VAC, 50/60 Hz 9V-0120 AC ADAPTOR: 240 VAC, 50/60 Hz 9V-0240 DRY CONTACT MODULE C-41 AVAILABLE FROM: © May 1996 Altek Industries Corp RANGES RANGE SOURCE READ GATE TIME KHz 0.01 TO 250.00 0.01 TO 250.00 0.2 seconds KHz 0.001 TO 99.999 0.001 TO 99.999 1 second Hz 0.1 TO 9999.9 0.1 TO 9999.9 1 period Hz 0.01 TO 999.99 0.01 TO 999.99 1 period CPM 0.1 TO 2000.0 0.1 TO 2000.0 1 period CPH 1 TO 20000 10 TO 20000 1 period GENERALFREQUENCY STABILITY: 80 hours SOURCE MODE: Nominal >50 hours at 250 KHz at 12V p-p LOW BATTERY: “BAT” indication on the display at 6.5 V nominal, approximate 10 hours left. Batteries should be removed when storing unit >3 months. ATTENUATOR: Logarithmic for smooth input/output signal level control OPERATING TEMPERATURE RANGE: -5 to +140 °F (-20 to +60 °C) STORAGE TEMPERATURE RANGE: -13 to +149 °F (-25 to +65 °C) RELATIVE HUMIDITY: 10 to 90%, non-condensing for 24 hours WARM UP TIME: 5 seconds to rated accuracy OVERALL SIZE: 7 3/16 x 4 x 27/16 inches (183 x 102 x 62 mm) WEIGHT: 1lb, 7oz (0.650 kg) READ MODEACCURACY: ±(0.001% of reading + 1 LSD) SENSITIVITY: Triggers on positive peaks down to 40 mV peak, DC coupled MAXIMUM USABLE INPUT VOLTAGE: 240 VAC MINIMUM PULSE WIDTH: 2 microseconds INPUT IMPEDANCE: > 1 Meg Ohm + 60pF TRIGGER LEVEL ADJUSTMENT: x1 & x10 Attenuator plus logarithmic control NOTE: High signal noise and low slew rate (Volts-per-second) may affec\ t reading uncertainty SOURCE MODEACCURACY: ±0.001% of reading OUTPUT WAVEFORMS: Sine, Zero Based Square, and Zero Centered Square Waves OUTPUT AMPLITUDE: 50 mV to 12 V p-p, 50% ±1% duty cycle RISETIME: