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Altek Model 311A Universal RTD Calibrator Manual

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    							Universal RTD Calibrator
    Model 311A
    • Simulate RTDS into smart transmittersWorks with a wide variety of models including
    Rosemount 3144 & Honeywell STT series
    • Universal compatability with process
    instruments
    Operates with devices that use pulsed excitation
    currents including PLCs, DCS and multi-channel
    recorders
    • Calibrate in °C & °F for your RTD typePlatinum 100Ω, copper 10Ωand 50Ω, nickel 110
    and 120Ω
    Simulate from 0.00 to 500.00 ohms
    • Calibrate with laboratory accuracy±(0.01% of reading + 0.075 ohms)
    Accurate to ±0.2 °C (0.4 °F*) for Pt 100 Ohm RTDs
    • Resolution to 0.1 °C or °F & 0.01 ohm
    • Digital accuracy with analog simplicity
    Speed sensitive digital pot for fast output
    adjustment
    • Use settable “Quik-Chek©”Set any Span & Zero for instant recall
    • Standard  “AA” alkaline batteries50 hours of constant operationCompatible with more instruments 
    The Model 311A has been designed to calibrate every
    type of RTD monitoring and measuring device. The
    enhanced circuitry of the 311A makes it compatible
    with a wider variety of instruments than other RTD
    calibrators. 
    Some newer process control equipment use a pulsed
    excitation current to measure RTD sensors. This
    includes some smart transmitters, multi-channel
    recorders and inputs to programmable logic
    controllers (PLCs), computers and digital control
    systems.
    The Model 311A is designed to work with these
    devices and accepts intermittent current pulses as
    short as 10 milliseconds. It calibrates devices with
    excitation currents of as little as 0.090 mA and as high
    as 10.20 mA
    Simulate and read RTDs
    Altek’s Model 311A RTD Calibrator lets you
    SIMULATE and READ RTDs over the entire industrial
    temperature range. Switch between four platinum 100
    ranges and two ranges each for copper and nickel. 
    Calibrate RTD instruments
    Simulate RTD resistances into all types of measuring
    instruments. The Altek Model 311A takes the place of
    bulky, expensive decade boxes and temperature
    tables. Output directly in °C, °F* or dial in the
    resistance value in ohms.  
    Quik-Chek outputs
    Save time with every calibration by instantly recalling
    three output settings for each RTD type with the
    handy Quik-Chek switch. All output settings are
    remembered, even with the power off.  
    Read RTD sensors
    The Model 311A display gives you fast, accurate
    temperature measurement with 0.1° and 1° or
    resistance measurement to 500.00 ohms with 0.01Ω
    resolution. Two, three and four wire hookups assure
    accuracy in long cable runs. Open RTDs and leads
    are detected and indicated on the LCD display. Two
    readings per second track fast moving temperatures. 
    MAX and MIN memories are continuously updated
    from turn-on or whenever the RESET button is
    pressed. Model 311A gives you a handy tool to
    monitor temperatures for drift or control deviation. Just
    flip the Quik-Chek switch to display the minimum and
    maximum temperature measured since reset.
    General description 
    						
    							General instructions
    Changing RTD typesEight RTD types or ohms may be selected to match
    the sensors and instruments in your plant.
    The symbol Alpha (α) is used to identify the
    particular RTD curve. The value is derived by
    dividing the resistance of the sensor at 100°C by the
    resistance at 0°C (α= R100°C/R0°C). For Pt 100
    DIN/IEC/JIS this is 138.50/100.00 = 1.3850. This
    value is sometimes represented as 0.00385 or
    simply as 385.
    To change RTD types:
    1) Turn the selector knob to the desired Metal (Pt,
    Cu, Ni or to ohms. Note that for  the most
    common RTD type, Pt 100ΩDIN/IEC/JIS a =
    1.3850, there is a dedicated position on the
    selector.
    2) There are a choice of several a values for Pt, Ni
    & Cu. Press the SETUP push-button to scroll
    through the available a curves.
    Changing batteriesLow battery is indicated by BAT on the LCD display.
    Approximately 10 hours of operation remain before
    the LCD goes blank and the Model 311A shuts itself
    down. Turn the Model 311A off, loosen the screw on
    the battery compartment and lift off the battery
    compartment door. Replace the six “AA” batteries,
    replace the door and tighten the screw.
    ConnectionsThe Model 311A accurately simulates and reads 2,
    3, or 4 wire RTDs. Press the 2, 3, 4 WIRE push-
    button to match the instrument being calibrated. All
    connecting wires must be the same length and of
    the same material running along the same path to
    insure maximum accuracy.
    Two, three or four wireTwo wire RTD measurements are less accurate than
    other RTD measurements because of the errors
    introduced by the resistance of the lead wires. The
    third wire in a three wire hookup provides the
    instrumentation with a reference connection for the
    lead wires. The measuring instrumentation uses this
    reference to infer the actual resistance of the RTD
    element without the leads. Four wire RTD
    measurements take into account all wires other than
    the RTD sensing element. This makes four wire
    RTDs best suited for precision measurements.
    Compatibility with excitation
    currents
    RTD measuring instruments use different levels of
    excitation current to read RTDs. The 311A operates
    with excitation currents from 0.090 to 10.20 mA. As
    the excitation current increases the highest
    resistance that can be simulated decreases. With
    currents from 0.090 to 5.0 mA the 311A can simulate
    up to 500.00Ω. At 10.20 mA the highest simulated
    resistance is 250Ω.
    Some transmitters, recorders and other RTD input 
    devices use intermittent, or pulsed, excitation
    currents to measure the resistance of the RTD. The
    Model 311A operates with both steady excitation
    currents and with intermittent currents as fast as 10
    milliseconds.
    User options
    Auto-offThe 311A can be set up to turn itself off after 30 minutes of
    inactivity. The internal timer is reset to 30 minutes each time the
    digital pot is turned or a push-button is pressed. This configuration
    is part of the User options.
    Configuring temperature scales*The 311A may be configured for full time use of °C, full time use of
    °F or selectable °C and °F operation. This configuration is part of
    the User Options.
    Selecting autoranging or 1° resolutionThe Model 311A may be configured to autorange or to constantly
    display with fixed resolution. When autoranging is selected, the
    Model 311A will display temperatures with 0.1° or 1° resolution.
    When fixed range is selected, the Model 311A will display
    temperatures with 1° resolution.This configuration is part of the
    User options.
    Note: Some ranges are always displayed with 1° resolution.
    Operation with noisy excitation currentsThe Model 311A automatically adapts itself to work with steady and
    pulsed excitation currents. Sometimes, the 311A may not properly
    detect the excitation current, especially when the excitation current
    is disturbed by electrical noise generated by the device being
    calibrated. When noisy current mode is on the 311A will operate as
    if all excitation currents are pulsed at less than 56 milliseconds.   
    User optionsThe 311A may be restored to the factory settings. This will reset the
    HI, SET and LO “QUIK-CHEK” memories for all RTD types to 0 °C
    (32 °F) and the Ωrange to 100Ω. Prompts also guide you for
    selection of Auto-Off, temperature scale(s) and resolution.
    1) Press and hold the STORE/RESET push-button while turning
    the 311A on.
    2) Keep holding the STORE/RESET push-button until the display
    flashes (about three seconds) then release.The revision number
    of the firmware will be displayed for a few seconds.
    3) After three seconds the words SETUP, BAT and on will appear
    on the display indicating that AUTO-OFF is selected.
    4) To toggle the AUTO-OFF function on and off press the SETUP
    push-button and the words on and OFF will display.
    5) After three seconds the 311A will automatically store your choice
    and the  word SETUP, and the symbols °C & °F will display*.
    6) Press the SETUP push-button to make your selection. With °C
    flashing the unit will only display in °C, With °F flashing the unit
    will only display in °F and with both flashing you can select °C
    and °F for each T/C & RTD type. °C/°F is selected if no push-
    buttons are pressed.
    7) After three seconds the 311A will automatically store your choice
    and the word SETUP and 0.1° will appear on the display.
    8) To toggle the resolution press the SETUP push-button to switch
    between 0.1° and 1°.
    9) After three seconds the 311 will automatically store your choice
    and the words SETUP, OFF and a symbol for pulsed current (a
    waveform) will display indicating that noisy current compatibility
    is off.
    10) To toggle noisy current compatibility on and off press the
    SETUP push-button and the words on and OFF will display.
    11)After three seconds the 311A will automatically store your choice
    and the 311A will begin normal operation.
    Pt
    Cu
    Ni
    Ω
    SETUP
    WIRE 2, 3, 4
    Pulsed Current
    Steady Current 
    						
    							Simulate an RTD
    Source1) Set up the Model 311A for the correct RTD 
    type (and temperature scale*). 
    2) Disconnect the input wires from the device 
    to be calibrated or checked.
    3) Connect the Model 311A to the device to be 
    calibrated, being careful to observe proper 
    connections for 2, 3 or 4-wire hookups.
    4) Turn the digital pot to the desired output value. 
    OutputWhenever source is selected the word SOURCE will
    appear on the LCD. SOURCE will flash when the
    Model 311A is measuring the external excitation
    current and will be steady when accurately
    simulating a resistance. To change the output value,
    turn the speed sensitive digital pot. Turning the pot
    slowly will cause a gradual change in the output. A
    faster change will occur when the pot is turned
    faster. This function operates in all three output
    positions (HI, SET & LO). 
    Note: Flashing digits on the display indicates that
    the excitation current produced by the device being
    calibratred is below 0.09 mA or that no excitaion
    current is present. Excitaion currents over 10.2 mA
    are indicated by – – – – – on the display. Check to
    see that the device being calibrated has operating
    power and that the 311A is properly connected. Also
    check the manual for the device to make sure that
    the excitation current is in the range of 0.090 to
    10.20 milliamps.
    Store1) Switch to HI (or LO).
    2) Turn the digital pot to desired value.
    3) Press STORE push button.
    If a value is in the SET position and you want
    that value in HI or LO, press and hold the
    STORE button while moving the switch to HI or
    LO. Then release the STORE button. When
    there is no excitation current or the current is
    less than 0.09 mA, the digits will flash on the
    LCD. “Quik-Chek” values may still be stored with
    the digits flashing.
    Quik-ChekAny time you need a stored value just throw the
    Quik-Chek switch. Any value in the RTD range may
    be stored in HI & LO. The Model 311A remembers
    the HI, LO and SET values for you with the power
    on or off. When a new RTD type is selected, 0°C is
    stored in all Quik-Chek positions. When the ohms
    range is selected, 100.00Ωwill be the initial setting
    for all Quik-Chek positions.
    A symbol indicates that intermittent currents
    faster than 56 milliseconds have been detected.
    With these fast excitation cureent pulses the 311A
    assumes that the exciation current is between 0.09
    and 10.2 mA.
    Read an RTD sensor
    Read1) Set up the Model 311A for the correct RTD type
    (and temperature scale*).
    2) Disconnect the wires from the resistance sensor
    to be read or checked.
    3) Connect the Model 311A to the sensor to be
    measured, being careful to observe proper
    connections for 2, 3 or 4-wire hookups.
    4) Display present reading, Maximum or Minimum
    temperature.
    InputWhenever READ mode is selected the word READ
    will appear on the LCD. The Model 311A can
    measure temperatures with resolution of 0.1° and 1°
    and resistance to 500.00Ωwith resolution of 0.01Ω.
    The display is updated twice per second to
    continuously track fast moving temperatures. Using
    three or 4-wire hookups provides accurate readings
    in long cable runs.
    Open RTDsThe Model 311A checks for open or high resistance
    connections. Open or burned out RTDS are
    indicated by - - - - - on the display.
    If the temperature is out of range the symbols or
    and ur will appear on the display.
    MIN/MAXTo read the Maximum or Minimum temperature
    since READ mode was entered, simply switch to
    MAX or MIN. The value will appear on the LCD
    along with the word MAX or MIN. The MAX/MIN
    values are automatically updated and may be
    viewed at any time without disturbing the other
    values. Pressing RESET will transfer the present
    temperature into both MAX and MIN and will update 
    them as the measured temperature changes.
    The Model 311A can be hooked up to instruments or sensors with
    two, three or four wire connections. Use the diagram on the
    connection panel (shown on the right) and match the resistor
    symbol to the diagram on the instrument, sensor or the manual for
    the instrument. For two wire connections, place a red lead in socket
    1 and a black lead in socket 2. For three wire connections place a
    red lead in socket 1, and black leads in sockets 2 and 3. For four
    wire connections place red leads in sockets 1 and 4 and black
    leads in sockets 2 and 3.
    Connections
    SOURCEHI
    SET
    LO
    RESET STORE
    SOURCEHI
    SET
    LO
    READ SOURCE
    °C / °F
    WIRE 2, 3, 4
    READMIN READMAX
    READ SOURCE
    °C / °F
    WIRE 2, 3, 4
    14
    2
    3 
    						
    							PN 1887711 Rev A April 2002
    ©2002 Altek Industries, Inc. Specifications subject to change without notice. 
    All rights reserved. Printed in U.S.A.  
    Altek products are warranted to be free from defects
    in material and workmanship (excluding fuses,
    batteries and leads) for a period of three years from
    the date of shipment. Warranty repairs can be
    obtained by returning the equipment prepaid to our
    factory. Products will be replaced, repaired, or
    adjusted at our option. Altek gives no other
    warranties, including any implied warranty of fitness
    for a particular purpose.Also, Altek shall not be liable
    for any special, indirect, incidental or consequential
    damages or losses arising from the sale or use of its
    products.
    Warranty
    (Unless otherwise Indicated, specifications are in % Span in ohms
    with 1 mA fixed excitation current @ 23° C)
    GeneralGeneral accuracy: ±(0.01% of reading + 0.075 ohms)
    Temperature drift: ± 0.01% / °C
    Operating temperature range: -5 to 140 °F (-20  to 60 °C)
    Storage temperature range: -22 to 170 °F (-30 to 80 °C)
    Relative humidity: 10 to 90%, non-condensing
    Warm-up time: 30 seconds to maximum accuracy
    Battery life:  6  “AA” Alkaline Batteries:  Nominal 50 hours
    Low battery: “BAT” indication on LCD at 7 volts nominal,
    approximately 10 hours left.  Batteries should be removed when
    storing the unit for longer than three months.
    Overall size:  6.23 x 3.27 x 1.94 inches (158.1 x 83.1x 49.3 mm)
    Weight: 1lb, 2oz (0.5 kg)
    Specifications
    Source (Simulation of RTD or resistance)Output resistance range: 0.00 to 500.00 ohms
    Accuracy from 1 to 10.2 mA of external excitation current:
    ±(0.01% of reading + 0.075 ohms)
    Accuracy below 1 mA of external excitation current:
    ±(0.01% of reading +                                  + 0.05 ohms)
    Allowable external excitation current: 0.09 to 10.20 mA
    Intermittent excitation currents: Accepts intermittent excitation
    currents with minimum of 10 milliseconds fixed current at minimum
    repetition rate of 1 every five seconds from 0.09 to 10.20 mA.
    Read (Measure an RTD or resistance)Input resistance range: 0.00 to 500.00 ohms
    Accuracy: ±(0.01% of reading + 0.075 ohms)
    Excitation current supplied: 1 mA, nominal
    Normal mode rejection:  50/60 Hz, 50 db
    Common mode rejection:  50/60 Hz, 100 db
    Ranges and accuracy
    0.025 mV
    mA Excitation Current
    (Temperature Accuracies Converted From Resistance  – Based On Ohms Accuracy of ±(0.01% of Reading + 0.075Ω)
    RTD TYPE ALPHA RANGE ACCURACY RANGE               ACCURACY
    Pt 100Ω(DIN/IEC/JIS 1989)     1.3850 -200.0 to 200.0°C ±0.2°C -328.0 to 392.0°F ±0.4°F
    Based on ITS-90 200.0 to 600.0°C ±0.3°C 392.0 to 1112.0°F ±0.6°F
    600.0 to 850.0°C ±0.4°C 1112.0 to 1562.0°F ±0.7°F
    Pt 100 (Burns) 1.3902 -195.6 to 200.0°C ±0.2°C -320.0 to 392.0°F ± 0.4°F
    200.0 to 648.9°C ±0.3°C 392.0 to 1200.0°F ±0.6°F
    Pt 100 (Old JIS 1981) 1.3916 -200.0 to 200.0°C ±0.2°C -328.0 to 392.0°F ±0.4°F
    200.0 to 648.9°C ±0.3°C 392.0 to 1200.0°F ±0.6°F
    Pt 100 (US Lab)                      1.3926 -200.0 to 100.0°C ±0.2°C -328.0 to 212.0°F ±0.4°F
    100.0 to 700.0°C ±0.3°C 212.0 to 1292.0°F ±0.6°F
    700.0 to 862.2°C ±0.4°C 1262.0 to 1584.0°F ±0.7°F
    Cu 10 (Minco)                         1.4274 -200 to 260°C ±2°C -328 to 500°F ±4°F
    Cu 50 1.4280 -50 to 150°C ±1°C -58 to 302°F ±1°F
    Ni 120 (Pure) 1.6720 -80.0 to 315.6°C ±0.1°C -112.0 to 600.0°F ±0.2°F
    Ni 110 (Bristol 7 NA) 1.5801 -106.7 to 315.6°C ±0.2°C -160.0 to 600.0°F ±0.3°F
    Ohms 0.00 to 500.00 Ω±(0.01% of Reading + 0.075Ω)
    * SI
    On SI labeled instruments, all non-SI engineering units have been
    disabled. 
    						
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