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Altek 434KP Process Loop Calibrator Manual

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    							Milliamp Calibrator
    Model 434-KP
    ¥ Calibrate with laboratory accuracy
    ±(0.015% of reading + 0.002 mA)
    Accurate to 0.005 mA from 4 to 20 mA
    ¥ All 4 to 20 mA loop functionsSource and read milliamps
    Simulate 2-wire transmitters
    Power transmitters & displays transmitter output
    Measure voltage from -100.0 to +100.0V DC
    ¥ Full range 1 microamp resolution0.000 to 24.000 mA and
    -25.00 to 125.00% of 4 to 20 mA
    ¥ Powers loop or transmitterDrives to 1200 ohm loads Ð enough for any
    transmitter or loop 
    ¥ Standard  ÒAAÓ alkaline batteriesOver 30 hours of full 20 mA output. Auto-Off saves
    batteries.
    ¥ User settable ÒQuik-Chek© ÓStore HI, SET & LO for instant recall
    ¥ ÒAuto-ChekªÓ output
    Automatically switches output in 2, 3, 5 or 10 steps
    Automatic Ramp and Soak to simulate a process
    ¥ ÒValve-Chek¨Ó outputChecks valve and actuator closing and opening
    ¥ HART compatibility option (built-in)
    Calibrate loop instruments
    Calibrate and troubleshoot all the signals in a standard
    4 to 20 milliamp process control loop with AltekÕs
    Model 434-KP Milliamp Calibrator. A 24 mA Source,
    mA meter, 2-wire transmitter simulator and a DC volt
    meter in one compact unit enables a single tool to
    perform most calibration and troubleshooting functions.
    Source milliamps
    Calibrate controllers, recorders or other devices in 4
    to 20 or 0 to 20 mA loops.  Six ÒAAÓ batteries provide
    hours of continuous use. The batteries last several
    time longer than calibrators with a single 9V battery!
    Optional AC adapter for continuous use.
    Simulate 2-wire transmitters
    Check out the response of a loop by using the Model
    434-KP in place of a 2-wire transmitter. The Model
    434-KP modulates the current passing through the
    loop just like a transmitter, but with manual control.
    Power & measure 2-wire transmitters
    Simultaneously supply power to a 2-wire transmitter
    while displaying the 4-20 mA output signal. The Model
    434-KP supplies a nominal 24 Volts DC to the 2-wire
    transmitter while displaying the transmitterÕs output.
    Read voltage outputs
    Check 24 Volt loop supplies and batteries using the built-
    in voltmeter. Verify instruments with 1-5 Volt outputs.
    Read milliamp outputs
    Measure current anywhere in a loop. Check and
    adjust transmitter and controller outputs. Also
    measure current on transmitters with test jacks or
    across series diodes. Read milliamps with several
    times the accuracy of handheld DVMs. 
    Quik-Chek outputs 
    Save time with every calibration by using the
    advanced features of the Model 434-KP. Instantly
    recall any three output settings with the handy Quik-
    Chek push-buttons. All output settings are
    remembered, even with the power off.
    Automatic stepping & ramping
    Be in two places at once by using the Model 434-KPÕs
    Auto-Chek. Connect behind the panel or replace a
    transmitter, then check the output in front of the panel
    or another remote location within the loop. Choose 2,
    3, 5 or 10 output steps from 5 to 900 seconds to
    match your calibration setup. Use the automatic
    Ramp/Soak to simulate a running process and check
    valves for smooth operation.
    Easily check valves & actuators
    Check valve and actuator operation with the built-in
    Valve-Chek function. Automatically step up & down to
    check valves at and around the fully closed position
    and the fully open position. Or manually step through
    the points and use the Up/Down push-buttons for fine
    adjustment.
    General description 
    						
    							Fast milliamp calibrationCalibrate the input of a recorder, computer, valve positioner or any
    other milliamp input device using the Model 434-KP to source
    milliamps or to simulate a 2-wire transmitter.  The source mode
    uses the batteries of the Model 434-KP to power the loop, or in 2-
    wire Simulate mode, uses the power supply in the loop.
    Store the milliamp values corresponding to the Span and Zero of
    the device being calibrated into the HI and LO Quik-Chek
    memories (typically 4.000 and 20.000 mA). Press the HI or Lo
    Quik-Chek push-buttons to recall the desired output. Use the Up
    and Down bush-buttons and monitor the device being calibrated.
    Adjust the Span and Zero of the device being calibrated as
    required.
    Calibrating a 2-wire transmitter Simplify the calibration of 2-wire transmitters by using the Power
    Measure mode of the Model 434-KP. In this mode, the Model 434-
    KP uses its internal batteries (or optional AC adapter) to provide
    the voltage to power up the 2-wire transmitter.
    Connect a sensor or calibrator to the input of the transmitter and
    the Model 434-KP to the output of the transmitter. The display of
    the Model 434-KP will indicate the output of the transmitter in
    milliamps or percent, corresponding to the input signal provided by
    the sensor or calibrator connected to the input of the transmitter.
    Save time obtaining ÒAs FoundÓ and ÒAs LeftÓ To quickly obtain ÒAs FoundÓ and ÒAs LeftÓ calibration data, use the
    Model 434-KPÕs Auto-Chek to automatically output steps matching
    the input of the instrument being checked. Choose steps of 10, 25,
    50 or 100% percent of range, corresponding to ten, five, three or
    two equally spaced steps to cover the range between the values
    stored in the HI and LO Quik-Chek memories. Select a moderate
    time period (10 to 30 seconds) to pause at each step to allow for
    settling time of the device being checked. Start the Auto-Chek from
    either end of the span by setting the Quik-Chek switch in the HI
    position, to go from the highest value down or in the LO position, to
    start from the lowest value up. Press the START/STOP push-button
    to start the AUTO-CHEK and press it again to stop it when you
    have recorded all the ÒAs FoundÓ data. Run it in both directions if
    you require data to check for hysteresis. Press the START/STOP
    push-button to stop the Auto-Chek and use the Quik-Chek switch to
    toggle between the HI and LO outputs to adjust the Zero and Span
    of the instrument being calibrated. Press the START/STOP push-
    button again to start the Auto-Chek and record the ÒAs LeftÓ data. 
    Locating trip pointsThe Model 434-KP can assist you in locating the setpoints on
    controllers or alarm points on current trips. The Auto-Ramp function
    smoothly increases and decreases the output of the 434-KP to
    simulate a running process.
    Set the Auto-Ramp to cover the desired span for a moderate time
    period (60 seconds, for example). Start the ramp from either end of
    the span by setting the Quik-Chek in the HI position, to go from the
    highest value down or in the LO position, to start from the lowest
    value up. Press the START/STOP push-button to start the ramping
    and press it again to stop it when the trip point is indicated on the
    controller or current trip. The Model 434-KP will display the actual
    value reached when the button was pushed. You can now press
    the Up and Down push-buttons to go back and forth to precisely
    determine the trip and reset points.
    Loop and process monitoring (Min/Max)Automatically verify the control band of a controller or the variability
    of a process by using the Model 434-KP to monitor a milliamp
    signal. Set the Model 434-KP to read mA or %  in series with the
    loop to be monitored. Let the loop run under normal operating
    conditions and press the MIN or MAX push-buttons to instantly
    recall the lowest and highest values milliamp signals.
    Note: be sure to disable the Auto-Off battery saver if you need to
    leave the Model 434-KP on for more than 30 minutes. Note: press
    the MAX or MIN push-button to restart the Auto-OffÕs timer for
    another 30 minutes.
    Applications
    Simulating a running processSimulate the ramp and soak or stabilizing time of an active loop
    with the easily settable Auto-Ramp of the Model 434-KP. This
    operates in source mode using the batteries of the Model 434-KP
    to power the loop, or in 2-wire Simulate mode if the loop has its
    own power supply. Select any span by storing the endpoints of the
    range to be simulated into the HI and LO Quik-Chek positions.
    Independently select the number of seconds for the duration of the
    ramp and the duration of the soak to approximate the running
    process. Press the START/STOP push-button to toggle the
    simulation on and off.
    Checking for fully open & fully closed valves To check a valve & actuator for proper adjustment, you need to
    verify that it is fully open or closed with the proper input signal.
    Many control systems use a 4 to 20 mA signal to control the
    actuator. Checking fully open or closed requires supplying a
    milliamp signal that is slightly lower than the exact value, the exact
    value at fully open or closed, and a value slightly higher than the
    exact value. Check that there is no stem movement in the valve
    when the signal changes from out-of-range to the exact value and
    that the stem starts to move when the signal is slightly within
    range.
    The Valve-Chek function of the Model 434-KP has three ranges
    designed to check the fully open & fully closed positions. The
    Valve-Chek HI cycles up and down through 19.800, 20.000 and
    20.200 mA; the Valve-Chek LO cycles through 3.800, 4.000 and
    4.200 mA; and the Valve-Chek SET cycles through 3.800, 4.000,
    4.200, 12.000, 19.800, 20.000 and 20.200 mA.
    Checking valves for smooth operationTo check that a valve and actuator are operating smoothly, the
    valve and actuator must be slowly stroked (opened and closed)
    and monitored for rough spots or vibration. The vibration can be felt
    by hand, listened to by ear or through a stethoscope.
    Set the Auto-Ramp function of the Model 434-KP to ramp for a
    number of seconds (from 5 to 900 seconds) approximating the
    operating opening and closing rate of the actuator. Some actuators
    and positioners have a slow response time that limits how quickly
    the valve can move. This prevents the valve from causing problems
    that arise up or down stream when the fluid flow rate changes too
    quickly. A few seconds of soak time is needed to give the valve and
    positioner time to come to a stop at each end of the ramp.
    Press the START/STOP push-button to toggle the Auto-Ramp on
    and off. With the Auto-Ramp off, you can use the digital pot to
    manually stroke the valve to verify any rough spots.
    Using the 434-KP as a manual loading stationWhen you need to keep a stable process running and a controller
    or transmitter is going haywire, simply replace the malfunctioning
    instrument with the Altek Model 434-KP. The 434-KP can be used
    to substitute for a transmitter signal and regulate the current in the
    loop or in place of a controller to supply the signal to drive the
    valve or other final control element.
    Connect the Model 434-KP in place of the instrument being
    serviced while monitoring and adjusting the signal manually. When
    the faulty instrument is repaired, remove the 434-KP and bring the
    loop back on automatic control. Note: be sure to disable the Auto-
    Off battery saver if you need to leave the Model 434-KP on for
    more than 30 minutes. 
    						
    							General instructions
    Turn-onEach time you turn on the Model 434-KP the LCD
    will display all segments for about 1 second. It then
    displays the most recently selected scaling for the
    function selected by the selector knob.
    SOURCE - The three QUIK-CHEK outputs will be
    the same as previously stored. The same three
    QUIK-CHEKs are used for the SOURCE & 2 WIRE
    SIM functions.
    READ - The 434-KP is ready to measure milliamps
    or DC Volts and is automatically updating the MAX
    & MIN readings for recall at any time.
    Choosing milliamp or percentYou may choose to display from 0.000 to 24.000
    mA or -25.00 to 125.00%. Press the MILLIAMP /
    PERCENT push-button to toggle the display. When
    scaled in percent, 100.00% corresponds to 20.000
    mA and 0.00% corresponds to 4.000 mA.
    Turn-offPress the POWER push-button to turn the 434-KP
    off. If AUTO-OFF is enabled the 434-KP will turn
    itself off after 30 minutes of inactivity.
    AutocalTo maintain accuracy, the Model 434-KP periodically
    recalibrates its measuring circuitry against internal
    references. While this is occurring the word CAL will
    appear on the display for less than 2 seconds. 
    Changing batteries Low battery is indicated by BAT on the display.
    Approximately four hours of operation remain before
    the LCD blanks and Model 434-KP shuts itself
    down.  Turn the 434-KP off, loosen the captive
    screw securing the battery compartment and lift off
    the  cover from the bottom of the case. The six ÒAAÓ
    batteries are easily removed and replaced (alkaline
    supplied and recommended). Replace the battery
    compartment cover by inserting the tabs and
    tightening the screw.
    Source milliamps and simulate 2-wire transmitters
    Select source by pressing the SOURCE
    MILLIAMPS or 2 WIRE SIM push-button and the
    letters mA and SOURCE or mA, 2-WIRE SIM and
    SOURCE will appear on the LCD display. If percent
    4-20 was selected the last time the 434-KP was
    used the indicator % will also appear and the
    display will be scaled in percent. To ramp the output
    press and hold any Up or Down pushbutton. The
    display will continue to change in increments
    corresponding to the digit being changed and will
    automatically carry up and down until the limits of
    the range are reached. This function operates in all
    three output positions (HI, SET & LO). 
    Storing Quik-Chek outputs1) Switch to HI or LO 
    2) Press the Up/Down keys to the desired value
    3) Press the STORE push-button
    The LCD will flash once to show that the value
    was saved
    If a value is in the SET position and you want that
    value stored in HI or LO, press and hold the STORE
    push-button then oress the HI or LO push-button.
    The display will flash once to indicate the value has
    been stored. Then release both push-buttons.
    Recalling Quik-Chek outputsWhen you need a stored value just tap the HI or LO
    push-button. Any value for the selected range may
    be stored in HI & LO. The Model 434-KP
    remembers the HI, LO and SET values with the
    power on or off. 
    Note: The same value is stored for both mA and %.
    The recalled value will be displayed in the units you
    have selected.
    Open loopsThe digits on the LCD will flash if there is an open
    loop. The word POLARITY will appear on the LCD if
    the polarity is reversed in 2-wire SIM and Read
    Transmitter Test Jack modes. Check all the
    connections in the loop or try reversing the leads.
    Read milliamps
    Select read by pressing the READ mA/VDC push-
    button and the letters mA and READ or V and
    READ will appear on the LCD display. If percent 4-
    20 was selected the last time the 434-KP was used
    the indicator % will also appear and the display will
    be scaled in percent. There are two modes for mA
    READ. The first mode is used to read the current
    flowing through a loop or when measuring the
    output of a controller. The second mode has a fuse
    for protection and is used to measure the current on
    transmitter test jacks or across a diode in series
    with the loop.
    MIN/MAXTo read the Maximum or Minimum INPUT since
    READ mode was entered, simply press the MAX or
    MIN push-button. The value will appear on the LCD
    along with the word MAX or MIN. The MAX/MIN
    values are automatically updated and may be
    viewed at any time without disturbing the other
    values.  
    Restarting MIN/MAXPressing the STORE/RESET push-button will cause
    the Model 434-KP to store the present reading into
    the MAX and MIN memories. Upon releasing the
    STORE/RESET push-button the 434-KP will resume
    reading the input and update the MAX & MIN values
    as the measured signal changes.
    Out of range signalsSignals above or below those available for the
    currently selected range will be indicated by Or and
    Ur on the display. The word POLARITY will appear
    on the LCD if the polarity is reversed in Read
    Transmitter Test Jack mode.
    CAL
    MILLIAMP
    PERCENT
    POWER
    POWER
    MAX
    READ
    MIN
    RESET 
    						
    							mA, mA % (Percent of 4 to 20 mA)Choose this function to provide an output from 0.000 to 24.000 mA. The
    compliance voltage is a nominal 24 VDC to provide the driving power to
    your milliamp receivers or to drive a whole loop.
    1) Disconnect one or both input wires from the device to be calibrated.
    2) Press the POWER push-button to turn the Model 434-KP on and turn
    the selector knob to SOURCE MILLIAMPS.
    3) Connect the red SOURCE lead of the calibrator to the plus (+) input
    of the device and the black SOURCE lead to the minus (-).
    4) Press the MILLIAMP/PERCENT push-button to toggle the display
    between indicating 0.000 to 24.000 mA and -25.00 to 125.00% of 4
    to 20 mA. The words SOURCE and mA or SOURCE, mA and % are
    displayed.
    Output current is continuously adjustable with the Up and Down push-
    buttons. Zero & Span (or any other values) are available by using the
    LO and HI QUIK-CHEKs to recall your stored settings (4.000 & 20.000
    mA defaults).
    Source milliamps
    Simulate 2-wire transmitters
    Power & measure 2-wire transmitters
    2-WIRE SIM mA, 2-WIRE SIM % (Percent 4 to 20mA) Choose this function to simulate a 2-wire transmitter output from 1.00 to
    24.00 mA. Operates in loops with power supply voltages from 3 to 45
    VDC.
    1) Disconnect existing 2-wire transmitter from the loop
    2) Press the POWER push-button to turn the Model 434-KP on and turn
    the selector knob to 2 WIRE SIM.
    2) Connect the red SOURCE lead of the calibrator to the plus (+) input
    of the field connections and the black SOURCE lead to the minus (-)
    3) Press the MILLIAMP/PERCENT push-button to toggle the display
    between indicating 0.000 to 24.000 mA and -25.00 to 125.00% of 4
    to 20 mA.  The words SOURCE, 2-WIRE SIM and mA or SOURCE,
    2-WIRE SIM, mA and % are displayed.
    Output current is continuously adjustable with the Up and Down push-
    buttons. Zero & Span (or any other values) are available by using the
    LO and HI QUIK-CHEKs to recall your stored settings (4.000 & 20.000
    mA defaults).
    PWR XMTR mA, PWR XMTR %Choose this function to simultaneously supply power to a 2-wire
    transmitter while displaying the 4-20 mA output of the transmitter. 
    1) Disconnect one or both input wires from the 2-wire transmitter to be
    calibrated.
    2) Press the POWER push-button to turn the Model 434-KP on and turn
    the selector knob to POWER MEASURE.
    3) Connect the red SOURCE lead of the calibrator to the plus (+) input
    of the device and the black SOURCE lead to the minus (-).
    4) Connect an appropriate sensor or calibrator to the input of the 2-wire
    Transmitter.
    3) Press the MILLIAMP/PERCENT push-button to toggle the display
    between indicating 0.000 to 24.000 mA and -25.00 to 125.00% of 4
    to 20 mA. The words SOURCE, PWR XMTR and mA or SOURCE,
    PWR XMTR, mA and % are displayed.
    The Model 434-KP supplies a nominal 24 Volts DC at 24 mA to power
    the 2-wire transmitter. The current passed by the transmitter will be
    accurately displayed by the 434-KP. Calibrate the transmitter in the
    usual manner and disconnect the 434-KP.
    HART COMMUNICATOR COMPATIBILITY
    An internal jumper enables the Power & Measure 2-wire transmitter
    mode to be compatible with HART communicators and transmitters. This
    eliminates the need to add an external load resistor when
    communicating with a HART transmitter (refer to diagram on page 7).
    Milliamp Receiver Input
    Controller
    Transmitter
    Computer
    Logger
    I/P
    DCS
    SOURCE READVDC
    QUIK-CHEKSOURCE
    mA
    POWER
    MEASURE READ2 WIRE
    SIMMILLIAMPS
    READ
    HI
    SET
    LOMIN READMAX
    START
    STOP
    POWER
    RESET STORE
    AUTO CHEK
    RAMP / VALVESETUP MILLIAMP
    PERCENT
    MILLIAMP CALIBRATOR
    +IN-
    REF +OUT-To
    Sensor
    Typical
    2-Wire
    Transmitter
    (Disconnected)
    Power Supply
    2 to 45 VDC
    Receiver
    (Powers external
    2-Wire Transmitter)
    START
    STOP
    POWER
    RESET STORE
    AUTO CHEK
    RAMP / VALVESETUP MILLIAMP
    PERCENT
    MILLIAMP CALIBRATOR
    SOURCE READVDC
    QUIK-CHEKSOURCE
    mA
    POWER
    MEASURE READ2 WIRE
    SIMMILLIAMPS
    READ
    HI
    SET
    LOMIN READMAX
    +IN-
    REF +OUT-
    Typical
    2-Wire
    Transmitter
    SOURCE READVDC
    QUIK-CHEKSOURCE
    mA
    POWER
    MEASURE READ2 WIRE
    SIMMILLIAMPS
    READ
    HI
    SET
    LOMIN READMAX
    START
    STOP
    POWER
    RESET STORE
    AUTO CHEK
    RAMP / VALVESETUP MILLIAMP
    PERCENT
    Transmitter Input
    Sensor
    Process Signal
    Simulated Input
    MILLIAMP CALIBRATOR 
    						
    							mA, mA % (Percent of 4 to 20 mA)Choose this function to measure loop current or controller outputs from
    0.000 to 24.000 mA or -25.00 to 125.00%. 
    1) Open the current loop at any convenient point along the signal path
    2) Press the POWER push-button to turn the Model 434-KP on and turn
    the selector knob to READ MILLIAMPS.
    3) If the diode symbol      appears on the display press the SETUP
    push-button and only READ and mA or READ, mA and % are
    displayed. 
    4) Press the MILLIAMP/PERCENT push-button to toggle the display
    between indicating 0.000 to 24.000 mA and -25.00 to 125.00% of 4
    to 20 mA. The words READ and mA or READ, mA and % are
    displayed.
    5) Connect the red (+) lead of the calibrator to the more positive point of
    the break and the black (-) lead to the more negative.
    Display the present reading, Maximum or Minimum by pressing the
    READ, MAX or MIN push-button. If the Model 434-KP is connected in
    the wrong polarity, the word POLARITY will appear in the display. Simply
    reverse the leads for correct indication.
    Read milliamps
    Read transmitter test jacks or across loop diodes
    Power & measure 2-wire transmitters
    mA, mA % (Percent of 4 to 20 mA)Choose this function to measure loop current on transmitter test jacks or
    across diodes in series with the milliamp loop. Display from 0.000 to
    24.000 milliamps or -25.00 to 125.00%. The read transmitter test jack
    function has a fuse for protection.
    1) Press the POWER push-button to turn the Model 434-KP on and turn
    the selector knob to READ MILLIAMPS.
    2) If the diode symbol  doesnÕt appear press the SETUP push-button
    until The words READ, mA and the diode symbol      or READ, mA,
    % and the diode symbol       are displayed.
    3) Press the MILLIAMP/PERCENT push-button to toggle the display
    between indicating 0.000 to 24.000 mA and -25.00 to 125.00% of 4
    to 20 mA. The words READ, mA and the diode symbol       or READ,
    mA, % and the diode symbol       are displayed.
    4) Connect the red (+) lead of the calibrator to the more positive point of
    the break and the black (-) lead to the more negative.
    Display the present reading, Maximum or Minimum by pressing the
    READ, MAX or MIN push-button. If the Model 434-KP is connected in
    the wrong polarity, the word POLARITY will appear in the display. Simply
    reverse the leads for correct indication.
    V DCChoose this function to measure from -99.99 to +99.99 Volts DC to
    check batteries, loop power supplies or any process voltage output.
    1) Press the POWER push-button to turn the Model 434-KP on and turn
    the selector knob to VDC READ.
    2) Connect the red (+) lead of the calibrator to the positive point and the
    black (-) lead to the negative.
    Display the present reading, Maximum or Minimum by pressing the
    READ, MAX or MIN push-button. If the Model 434-KP is connected in
    the wrong polarity, the word POLARITY will appear in the display. Simply
    reverse the leads for correct indication.
    Milliamp Output Signal
    Controller
    Transmitter
    P/I
    DCS
    SOURCE READVDC
    QUIK-CHEKSOURCE
    mA
    POWER
    MEASURE READ2 WIRE
    SIMMILLIAMPS
    READ
    HI
    SET
    LOMIN READMAX
    START
    STOP
    POWER
    RESET STORE
    AUTO CHEK
    RAMP / VALVESETUP MILLIAMP
    PERCENT
    MILLIAMP CALIBRATOR
    TEST
    POINTS +
    -
    MILLIAMP CALIBRATOR
    SOURCE READVDC
    QUIK-CHEKSOURCE
    mA
    POWER
    MEASURE READ2 WIRE
    SIMMILLIAMPS
    READ
    HI
    SET
    LOMIN READMAX
    START
    STOP
    POWER
    RESET STORE
    AUTO CHEK
    RAMP / VALVESETUP MILLIAMP
    PERCENT
    Voltage Output Signal
    Controller
    Transmitter
    Power Supply
    SOURCE READVDC
    QUIK-CHEKSOURCE
    mA
    POWER
    MEASURE READ2 WIRE
    SIMMILLIAMPS
    READ
    HI
    SET
    LOMIN READMAX
    START
    STOP
    POWER
    RESET STORE
    AUTO CHEK
    RAMP / VALVESETUP MILLIAMP
    PERCENT
    MILLIAMP CALIBRATOR 
    						
    							Automatic functions
    There are three automatic functions - Auto-Chek, Ramp & Valve-
    Chek. These automatic functions operate in the SOURCE
    MILLIAMPS and 2 WIRE SIM modes. Each automatic function is
    quickly selected and indicated on the LCD. All automatic operation
    are configurable and the configurations are remembered even
    when the power is off. Whenever an automatic function is
    selected, the previous configuration is recalled and
    the function will be indicated on the LCD. When no automatic
    functions are indicated on the LCD, all automatic functions are off.
    Auto-Chek The Model 434-KP can be set up to automatically or manually
    step the output with your choice of 2, 3, 5 or 10 steps from Zero to
    Full Scale. Select automatic steps from 5 to 900 seconds or select
    0 seconds to manually select each of the 2, 3, 5 or 10 steps.
    RampChoose the ramp setting to repeatedly ramp between adjustable
    Zero and Full Scale. You select the ramp time from 5 to 900 and
    soak tome from 0 to 900 seconds. The Model 434-KP will
    smoothly ramp the output and automatically hold steady at each
    end if you would like time to adjust the device being calibrated.
    The ramp can also be set up for a narrower span to simulate the
    ramping & soaking of a running process loop.
    Valve-ChekCheck your valves and actuators for proper operation with
    automatic or manual steps. Fixed settings of 3.800, 4.000 and
    4.200 mA check the low end of the actuator and fixed settings of
    19.800, 20.000 and 20.200 mA check the high end. The 434-KP
    can also be setup to automatically or manually step through both
    high and low fixed settings with the addition of a midpoint at
    12.000 mA.
    Auto-Chek
    Automatic stepping (5 to 900 second per step)1) Press the START/STOP push-button to automatically step the
    output up and down. The word STEP will flash on the LCD
    and the output will automatically step after the number of
    seconds selected in the setup have elapsed.
    2) Press the START/STOP push-button to stop the automatic
    stepping. Press it again will restart.
    Note: The Automatic stepping may be restarted at the HI or LO
    stored values based on the Quik-Chek indicated on the display.
    The Auto-Chek will begin at the value stored in LO if the Lo Quik-
    Chek is indicated on the display or will begin at the value stored in
    HI if the Hi Quik-Chek is indicated on the display. The Auto-Chek
    will begin at the last automatic step if neither Hi or Lo appears on
    the display.
    Manual Stepping (0 seconds per step)Press the START/STOP push-button to manually step the output up
    and down. The output will step through the number of steps setup
    between the values stored in the HI & LO Quik-Chek positions each
    time you press the pushbutton. You may press and Up or Down
    push-button at any time to precisely adjust the output, find a trip point
    or alarm, or stroke a valve.
    Setup1) Select SOURCE MILLIAMPS or 2 WIRE SIM
    2) Press the AUTO CHEK RAMP/VALVE push-button until AUTO-
    CHEK appears on the LCD.
    3) Press the SETUP push-button and the words AUTO-CHEK,
    STEP and % appear on the LCD prompting you to enter the
    percent of span change between steps. Press the Up and
    Down push-buttons until the correct percentage appears on the
    LCD. For 2 steps choose 100%, 3 steps choose 50%, 5 steps
    choose 25% and for 10 steps choose 10%. Press the SETUP
    push-button to continue.
    4) The words AUTO-CHEK, STEP and SEC appear on the display
    prompting you to enter the number of seconds between steps.
    Press the Up and Down push-buttons until the correct number
    of seconds per step (from 5 to 900) appears on the LCD. If you
    would like manual operation instead of automatic operation
    select 0 seconds per step. Press the SETUP push-button to
    complete the Auto-Chek setup.
    5) Store the desired Full Scale & Zero into the HI & LO Quik-Chek
    positions.
    Valve-Chek
    Setup1) Select SOURCE MILLIAMPS or 2 WIRE SIM
    2) Press the AUTO CHEK RAMP/VALVE push-button until
    VALVE-CHEK appears on the LCD.
    3) Press the SETUP push-button and the words VALVE-CHEK,
    STEP and SEC appear on the display prompting you to enter
    the number of seconds between steps. Press the Up and
    Down push-buttons until the correct number of seconds per
    step (from 5 to 900) appears on the LCD. If you would like
    manual operation instead of automatic operation select 0
    seconds per step.  Press the SETUP push-button to complete
    the Auto-Chek  setup.
    Automatic stepping (5 to 900 second per step)1) Press the START/STOP push-button to automatically step the
    output up and down. The word STEP will flash on the LCD and
    the output will automatically step after the number of seconds
    selected in the setup have elapsed.
    2) Press the START/STOP push-button to stop the automatic
    stepping. Press it again to restart.
    Manual operation (0 seconds per step)Press the START/STOP push-button to manually step the output
    up and down. The output will step between the values in the
    Valve-Chek range selected by the position of the Quik-Chek
    switch each time you press the START/STOP push-button. You
    may press and Up or Down push-button at any time to precisely
    adjust the output, find a trip point or alarm, or stroke a valve.
    Note: Whenever Valve-Chek is activated the Quik-Chek HI & LO
    memories are reset to 20.000 and 4.000 mA.
    Valve-Chek rangesValve-Chek HI
    Cycles up and down through 19.800, 20.000, 20.200 mA
    Valve-Chek LO
    Cycles up and down through 3.800, 4.000, 4.200 mA
    Valve-Chek LO/HI
    Cycles up and down among 3.800, 4.000, 4.200, 12.000,
    19.800, 20.000, 20.200 mA
    The selection of the Valve-Chek range is based on the displayed
    value of the Quik-Chek. Press the Hi Quik-Chek push-button to
    select the Valve-Chek HI range. Press the Lo Quik-Chek push-
    button to select the Valve-Chek Lo range and press the Set Quik-
    Chek push-button to select the Valve-Chek LO/HI range. 
    						
    							Ramp
    Returning to manual operation
    Setup1) Select SOURCE MILLIAMPS or 2 WIRE SIM
    2) Press the AUTO CHEK RAMP/VALVE push-button until RAMP
    appears on the LCD.
    3) Press the SETUP push-button and the words AUTO-CHEK,
    RAMP and SEC appear on the display prompting you to enter
    the number of seconds between steps. Press the Up and
    Down push-buttons until the correct number of seconds per
    ramp (from 5 to 900) appears on the LCD. Press the SETUP
    push-button to continue.
    4) The words AUTO-CHEK, RAMP, SOAK and SEC appear on the
    display prompting you to enter the number of seconds to hold
    the output steady at the top and bottom of each ramp cycle.
    Press the Up and Down push-buttons until the correct number
    of seconds per hold (from 5 to 900) appears on the LCD Press
    the SETUP push-button to complete the Auto-Chek setup.
    5) Store the required Span & Zero into the HI & LO Quik-Chek
    positions.Automatic Operation1) Press the START/STOP push-button to automatically ramp the
    output up and down. The word RAMP will flash on the LCD
    and the output will automatically ramp after the number of
    seconds selected in the setup have elapsed. The output will
    hold steady at the top and bottom of each ramp cycle for the
    number of seconds selected for the SOAK time. If the the soak
    time is set for 0 seconds the output will continuously ramp
    without holding at the top and bottom.
    2) Press the START/STOP push-button to stop the automatic
    ramping. Press it again to restart.
    Note: The ramp may be restarted at the HI or LO stored values
    based on the Quik-Chek indicated on the display. The ramp will
    begin at the value stored in LO if the Lo Quik-Chek is indicated
    on the display or will begin at the value stored in HI if the Hi
    Quik-Chek is indicated on the display. The ramp will begin at
    the last point if neither Hi or Lo appears on the display.
    Press the AUTO CHEK/AUTO VALVE push-button until no
    automatic modes are selected. This is indicated when none of the
    automatic modes (AUTO-CHEK, AUTO-VALVE or RAMP) are
    shown on the LCD
    General operations
    HART CompatibilityAn internal jumper enables the Power & Measure 2 Wire
    Transmitter mode to be compatible with HART communicators and
    transmitters. By removing this jumper a 250 ohm resistor is placed
    in series with the output of the Model 434-KP. This internal resistor
    eliminates the need to add an external load resistor when
    communicating with a HART transmitter (refer to diagram below).
    This reduces the typical drive capability to 950 ohms.
    Fuse ReplacementIf the Model 434-KP no longer meaures current between transmitter
    test jacks or across a diode the internal fuse may have blown.
    Replace it with a fuse 5 x 20 mm and rated to 250 mA at 250V.
    Refer to the diagram below for location.
    Disconnect unit from circuit before changing fuse or
    HART jumper.           
    Accessing the Jumper & Fuse1) Turn the 434-KP off
    2) Loosen the screw on the battery cover. Remove the cover and
    batteries.
    3) Remove the four remaining screws and carefully separate the
    enclosure.
    4) Refer to the diagram for jumper location or fuse replacement.
    5) Reverse the procedure for reassembly.
    Fuse, 5x20mm
    250 mA, 250V
    250 OHM
    (HART)
    CALENABLE
    Do Not
    Change
    PositionHART
    Disabled*
    HART
    Enabled
    *Factory
     Default
    Auto-OffModel 434-KP can be set up to turn itself off after 30 minutes of
    inactivity. The internal timer is reset to 30 minutes each time a
    pushbutton is pressed. This configuration is part of the DEFAULT
    SETTINGS below.
    Default settings - user options The Model 434-KP may be restored to the factory settings. This will
    reset the HI and LO ÒQUIK-CHEKÓ memories to 20.000 mA and
    4.000 mA and the SET memory to midrange (12.000 mA). Prompts
    guide you for selection of  AUTO-OFF.
    1) Press and hold the STORE/RESET push-button while turning
    the 434-KP on.
    2) Keep pressing the STORE/RESET push-button until the display
    flashes (about 5 seconds) then release.
    3) The words BAT and ON will appear on the display indicating
    that AUTO-OFF is selected.
    4) To toggle the AUTO-OFF function on and off press the SETUP
    push-button and the words oN and oFF will display.
    5) After five seconds the 434-KP will automatically store your
    choice and the 434-KP will begin normal operation. Or you may
    press the STORE/RESET push-button to accept your choice
    and begin operation.
    Tilt Stand and Carrying CaseThe Model 434-KP comes with a carrying case and a built-in tilt
    stand/hanger. The 434-KP is held securely in the case by
    VELCRO
    ¨.
    The tilt stand is easily raised by pulling the stand until it locks into
    place. The stand can
    also be reversed for use
    as a hanger to suspend
    the Model 434-KP.
    VELCRO¨
    is a registered trademark of Velcro USA 
    						
    							Measure DC Volts
    Altek Industries, Inc.   
    PO Box 1106, Everett, WA 98206
    1520 75th Street SW, Everett, WA 98203
    For more information:
    U.S.A. (800 322-5835
    Fax (800) 265-6340
    Service fax (425) 446-6331
    E-mail: [email protected]
    Web: www.altekcalibrators.com
    PN 1887816 Rev B December 2002
    ©2002 Altek Industries, Inc. Specifications subject to change without notice. 
    All rights reserved. Printed in U.S.A.  
    Altek products are warranted to be free from defects
    in material and workmanship (excluding fuses,
    batteries and leads) for a period of three years from
    the date of shipment. Warranty repairs can be
    obtained by returning the equipment prepaid to our
    factory. Products will be replaced, repaired, or
    adjusted at our option. 
    Altek gives no other
    warranties, including any implied warranty of fitness
    for a particular purpose.
    Also, Altek shall not be liable
    for any special, indirect, incidental or consequential
    damages or losses arising from the sale or use of its
    products.
    Warranty
    Specifications
    Ranges and accuracy
    (Unless otherwise indicated, specifications are for one year in ±% of
    span at 23¼C)
    GeneralMilliamp accuracy: ±(0.015% of reading + 0.002 mA)
    Temperature effect: ±0.008%/¡C based on 23¡C ±25¡C
    Batteries: Six AA batteries (Alkaline supplied and recommended)
    Battery life: 
    Milliamp Source & 2-wire Modes: Nominal 44 hours 
    at 12 mA, 30 hours at 20 mA into 250 Ohm load
    Other Functions: Nominal 75 hours
    AC Adapters: Optional, 120 or 240 VAC, 50/60 Hz
    Low battery indication: BAT indication on the display at 6.5 V
    nominal, approximately 4 hours left
    Operating temperature range: -5 to +130¡F (-20 to +55¡C)
    Storage temperature range: -13 to +130¡F (-25 to +55¡C)
    Relative humidity: 10 to 90%, non-condensing for 24 hours
    Warm up time: 10 seconds to rated accuracy, 2 minutes to full
    accuracy
    Overall size:  6.23 x 3.27 x 1.94 inches (158.1 x 83.1x 49.3 mm)
    Weight: 1lb, 2oz (0.5 kg)
    Milliamp sourceRanges:
    0.000 to 24.000mA with 1 microamp resolution
    -25.00 to 125.00% of 4-20mA with 0.01% resolution
    Typical drive capability: 1200 Ohms @ 20.000 mA
    Power to drive receiver: Nominal 24 VDC
    Compliance voltage:
    0 to 500 Ohm Load: 12 V nominal @ 20.000 mA
    500 to 1200 Ohm load: 24 V nominal @ 20.000 mA
    Power & measure 2-wire transmittersRanges: Same as Milliamp Source
    Output current: up to 24.000 mA
    Typical drive capability: 1200 Ohms @ 20.000 mA
    Power to external 2-wire transmitter: Nominal 24 VDC
    Read milliampsRanges: Same as Milliamp Source
    Voltage burden: 0.9 V at 4 mA, 1.2 V at 20 mA,1.4 V at 24 mA
    Read transmitter test jacks or
    across loop diodes
    Ranges: Same as Milliamp Source
    Overvoltage protection: Fuse, 5 x 20 mm, 250 mA, 250 V
    Input impedance: 15 ohms
    Simulate 2-wire transmittersRanges: 1.000 to 24.000 mA
    Loop voltage limits: Minimum, 2 VDC; Maximum 50 VDC
    Measure DC VoltsRange: -100.0 to +100.0 DC Volts
    Accuracy: ±0.5% of Full Scale Reading from 0.0 to 100.0V
    Input resistance: > 1 Meg ohm 
    Source resistance effect:  0.01% per 100 Ohms
    Milliamp
    Functions
    24.000 mA
    20.000
    12.000
    4.000
    1.000
    0.000Low
    Limit
    23.994 mA
    19.995
    11.996
    3.997
    0.998
    -0.002Hi
    Limit
    24.006 mA
    20.005
    12.004
    4.003
    1.002
    0.002Read
    DC Volts
    100.0 V
    50.0
    25.0
    5.0
    0.0Low
    Limit
    99.5 V
    49.5
    24.5
    4.5
    -0.5Hi
    Limit
    100.5 V
    50.5
    25.5
    5.5
    0.5 Milliamp Source, Power & measure 2-wire
    transmitters, Read Milliamps, Read Transmitter Test
    Jacks. Simulate 2-wire Transmitters operates from
    1.000 to 24.000 mA. 
    						
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