AllTrade Kawasaki 80A Arc Welder 840641 User Manual

							19
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20
No Output
1. Duty cycle exceeded
2. Poor work clamp 
connection
3. Defective ON/OFF switch
4. Tripper circuit breaker or
blown fuse
1. Allow welder to cool down until
ON/OFF Switch lamp goes out
2. Be sure all connections are secure
and attaching surface is clean
3. Replace switch
4. Reduce circuit load, reset breaker
or replace fuse
Wire tangles
at drive roller
1. Wrong size gun tip
2. Gun liner clogged or
damaged
3 . Gun tip clogged or 
damaged
4. Feed roller worn
5. Not enough tension
1. Use proper size gun tip
2. Clean or replace gun liner
3. Clean or replace gun tip
4. Replace feed roller
5. Tighten tensioning screw
Gun nozzle
arcs to work
piece
1. Slag inside gun nozzle
1. Clean slag from gun nozzle
Work clamp
and/or cable
gets hot
1. Poor contact
1. Ensure all connections are secure
and attaching surface is clean
Wire does
not feed
1. Wire jammed
2. Out of wire
3. Not enough tension
4. Wire liner worn
1. Reload wire
2. Replace wire spool
3. Tighten tensioning screws if wire
is slipping
4. Replace liner
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.
Never use water to clean the Arc
Welder. Always use compressed air to blow out dust.
• D DO
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.
If the unit is not working
properly, DO NOT use it until it has been repaired and inspected by a qualified
technician.
A AC
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or
r 
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ur
r 
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.
Accessories that may be suitable for one tool may become hazardous when used on
another tool.
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.
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.
If not, your tool may experi-
ence a loss of power, excessive voltage drop or overheating. The smaller the gauge
number, the heavier the cord (see table below).
R RE
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12
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 6
60
0 
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.G
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AMPERE 10FT. 25FT. 50FT. 100FT.
3-6 18 18 18 186-8 18 18 18 168-10 18 18 18 1410-12 16 16 14 1412-16 14 12 12 -16-20 12 12 12 - 
						

							S SP
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SInput 120V  60 Hz  20ANo Load Output 28VAC
Rated Output  19.5VAC 62A(Min./Max.) 21.2VAC 80ADuty Cycle 20% @ 62A / 10% @ 80A
O OT
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Alltrade offers a full range of Kawasaki™ tools that make DIY jobs easy. If you would
like further information on the following products, please contact Alltrade Customer
Service Department at 1-800-590-3723. 
Cordless Drills/Screwdrivers
Impact Wrenches
Sanders
Jigsaws
Circular Saws
Angle Grinders 
3 3 
 Y
YE
EA
AR
R 
 L
LI
IM
MI
IT
TE
ED
D 
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WA
AR
RR
RA
AN
NT
TY
Y
E Ex
xp
pr
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ss
s 
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an
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it
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ar
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an
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to
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Bu
uy
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r
Alltrade Tools LLC (hereinafter Alltrade) expressly warrants to the original retail
purchaser of the accompanying KAWASAKI™ power tool and no one else all parts
of the product (except those parts referred to below which are specifically exclud-
ed from such warranty (see Exclusions)) to be free from defects in materials and
workmanship for a period of three years from original date of purchase, except that
such warranty with regard to the battery shall be for a period of two years from
original date of purchase, unless the tool is used for commercial or rental 
purposes.
S SP
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WA
AR
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TY
Y 
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NO
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FO
OR
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CO
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MM
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CI
IA
AL
L 
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OR
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RE
EN
NT
TA
AL
L 
 U
US
SE
E:
:
The above 
warranty for this Kawasaki™ power tool, including the battery, shall be effective for
only 90 days from the original date of purchase if this tool is used for any 
C CO
OM
MM
ME
ER
RC
CI
IA
AL
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OR
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LP
PU
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PO
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E.
.
The date of purchase shall be the date of shipment to the original purchaser, or the
date the original purchaser took possession, custody or control of the product,
whichever occurred first. This warranty shall be null and void if the product or any
22
component thereof is modified or altered. This warranty does not apply to any
other product and/or component thereof manufactured or distributed by Alltrade,
and does not apply to products and/or components thereof designed, manufactured
and/or assembled by others, for which Alltrade makes no warranties whatsoever.
T TH
HE
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RE
E 
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AR
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E 
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NO
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WA
AR
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AN
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WH
HI
IC
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H 
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EX
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EN
ND
D 
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BE
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YO
ON
ND
D 
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TH
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E 
 D
DE
ES
SC
CR
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IP
PT
TI
IO
ON
N 
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ON
N
T TH
HE
E 
 F
FA
AC
CE
E 
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HE
ER
RE
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OF
F.
.
W Wa
ar
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ra
an
nt
ty
y 
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Pe
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rf
fo
or
rm
ma
an
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e 
 
By purchasing the product, purchaser expressly acknowledges and agrees that their
sole and exclusive remedy under this warranty shall be strictly limited to the repair
or replacement of any covered nonconforming items or parts thereof provided that
any such nonconforming item and/or part is promptly returned to Alltrade’s facility
postage pre-paid and insured (address: ALLTRADE Warranty Claims & Repair, 
1431 Via Plata, Long Beach, CA 90810, Attn: Customer Service #1-800-590-3723)
within the applicable warranty period, with a written request by purchaser that
Alltrade repair and/or replace the nonconforming item and/or part. We recommend
that you keep the original product packaging in the event you need to ship the unit.
We suggest the package be insured against loss or in transit damage. When 
sending your product include your name, address, phone number, dated proof 
of purchase (or copy), and a statement about the nature of problem. Warranty 
coverage is conditioned upon purchaser furnishing Alltrade with adequate written
proof that they are the original purchaser and of the original purchase date. Parts
returned, freight prepaid and insured, to Alltrade’s facility (see above address) will
be inspected and, at Alltrade’s option, repaired and/or replaced free of charge if
found to be defective and subject to warranty. Alltrade retains the sole discretion 
to determine whether any item or part is nonconforming and, if so, whether the 
item and/or part will be repaired and/or replaced. If the unit is repaired, new or
reconditioned replacement parts may be used. If Alltrade chooses to replace 
the product, it may replace it with a new or reconditioned one of the same or 
comparable design. The repaired or replaced unit will be warranted under the terms
of the remainder of the warranty period. Typically, a defective product that is
returned within the first 30 days after the purchase date will be replaced; for items
returned after the first 30 days and within the warranty period, covered defective
parts not subject to normal wear and tear or other exclusions will be repaired or
replaced, at Alltrade’s option. During the warranty period, Alltrade will be responsi-
ble for the return shipping charges. Alltrade’s repair and/or replacement of any non-
conforming item and/or part thereof shall constitute fulfillment of all 
obligations to the purchaser. Alltrade shall not be responsible or liable for any
expense, including freight charges, or repairs made outside Alltrade’s facility, unless
expressly agreed to by Alltrade in writing. Under no circumstances shall Alltrade
bear any responsibility for loss of the unit, loss of time or rental, inconvenience,
commercial loss or consequential damages.
Reciprocating Saws
Routers
Rotary Tools
Corded and Cordless Multi-Purpose Tools
Wide Range of Accessories and more 
						

							23
E Ex
xc
cl
lu
us
si
io
on
ns
s
This warranty does not cover parts damaged due to normal wear, abnormal 
conditions, misapplication, misuse, abuse, accidents, operation at other than 
recommended pressures or temperatures, improper storage or freight damage.
Parts damaged or worn by operation in dusty environments are not warranted.
Failure to follow recommended operating and maintenance procedures also 
voids warranty.
This limited warranty does not apply to accessory items such as drill bits, 
screwdriving bits, circular saw blades, jigsaw blades, grinding wheels, sanding
sheets and other related items.
DAMAGE TO THE PRODUCT RESULTING FROM TAMPERING, ACCIDENT, ABUSE,
NEGLIGENCE, FAILURE TO FOLLOW INSTRUCTIONS, UNAUTHORIZED REPAIRS
OR ALTERATIONS, DAMAGE WHILE IN TRANSIT TO OUR SERVICE FACILITY, 
USE OF UNAPPROVED OR IMPROPER ATTACHMENTS OR ACCESSORIES, 
COMMERCIAL AND RENTAL APPLICATIONS OR OTHER CAUSES UNRELATED TO
PROBLEMS WITH MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS
WARRANTY.
Alltrade will not be liable for the following: labor charges, loss or damage resulting
from improper operation, maintenance or repairs made by other persons; 
pre-delivery services such as assembly, oil or lubricants, and adjustment; 
maintenance services that are normally required to maintain the product.
The use of other than genuine Alltrade Repair Parts will void warranty.
W Wa
ar
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ra
an
nt
ty
y 
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Di
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EXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES, 
GUARANTIES AND/OR REPRESENTATIONS. EXCEPT FOR THE LIMITED WARRANTY
PROVIDED ABOVE, ALL OTHER EXPRESS WARRANTIES, GUARANTIES AND/OR
REPRESENTATIONS BY ALLTRADE AND/OR ITS REPRESENTATIVE(S) REGARDING
THE DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF THE
PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER, REGARDLESS OF
WHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION,
WRITTEN OR ORAL, ARISES BY OPERATION OF LAW AND/OR EQUITY AND/OR BY
ANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE
BUYER, ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE
AND/OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLY
WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/OR 
CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON. PURCHASER’S
SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE.
EXCLUSION AND DISCLAIMER OF ALL IMPLIED WARRANTIES, INCLUDING THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
24
PURPOSE. NO WARRANTY, ORAL OR WRITTEN, OTHER THAN THE ABOVE 
WARRANTY IS MADE WITH REGARD TO THIS PRODUCT. ALL EXPRESS AND/OR
IMPLIED WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS BY ALLTRADE
AND/OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANUFACTURE,
PURCHASE, USE AND/OR OPERATION OF THE PRODUCT OR ANY COMPONENT
THEREOF SOLD HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY,
GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BY 
OPERATION OF LAW AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OF
ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE PURCHASER, INCLUDING
BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXPRESSLY
EXCLUDED AND DISCLAIMED BY ALLTRADE AND/OR ITS REPRESENTATIVES.
PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH 
WARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISING
THEREFROM OR BASED THEREON. PURCHASER’S SOLE AND EXCLUSIVE 
REMEDY IS AS STATED ABOVE.
L Li
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IN NO EVENT SHALL ALLTRADE AND/OR ITS REPRESENTATIVE(S) BE LIABLE FOR
INDIRECT, INCIDENTAL, SPECIAL AND/OR CONSEQUENTIAL DAMAGES OF ANY
KIND ARISING OUT OF OR RELATED TO, DIRECTLY OR INDIRECTLY, ANY BREACH
OF ANY PROVISION OF ANY AGREEMENT BETWEEN ALLTRADE AND/OR ITS 
REPRESENTATIVE(S) AND PURCHASER, ANY WARRANTY HEREUNDER, 
AND/OR THE EXISTENCE, DESIGN, MANUFACTURE, PURCHASE, USE AND/OR
OPERATION OF ANY ITEM(S) SOLD HEREUNDER EVEN IF ALLTRADE AND/OR ITS
REPRESENTATIVE(S) HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH
DAMAGES. IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF CONTRACT,
WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALL 
ALLTRADE’S AND/OR ITS REPRESENTATIVE(S)’ LIABILITY EXCEED THE PRICE OF
THE PRODUCT. ANY AND ALL LIABILITY CONNECTED WITH THE USE OF 
THIS PRODUCT SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY
PERIODS SPECIFIED ABOVE.
L Li
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Wa
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Some states do not allow limitations on how long an implied warranty lasts 
and some states do not allow the exclusion or limitation of the incidental or 
consequential damages, so part or all of the above limitations or exclusions may not
apply to you. This warranty gives you specific legal rights, and you may also have
other rights which vary from state to state.
If your product is not covered by this warranty, please call our Customer Service
Department toll free at 1-800-590-3723 for general repair information and charges.