AllTrade Kawasaki 192V Cordless Circular Saw 840056 User Manual
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FOR CUSTOMER SERVICE POUR LE SERVICE APRÉS VENTE OU DU CONSOMMATEUR PARA EL SERVICIO PARA EL CONSUMIDOR1-800-590-3723 Printed in China 87-1904-60957 KAWASAKI™ IS A TRADEMARK LICENSED BY KAWASAKI™ MOTORS CORP., U.S.A., WHICH DOES NOT MANUFACTURE OR DISTRIBUTE THIS PRODUCT. CONSUMER INQUIRES SHOULD BE DIRECTED TO: ©COPYRIGHT 2006 ALLTRADE TOOLS, LLC. 1431 VIA PLATA LONG BEACH, CA 90810-1462 USA840056_19.2V Black Cordless Circular Saw _Rev 8/22/06 THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION, MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY AND UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS. FAILURE TO DO SO COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE. IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE PRODUCT, DO NOT RETURN THIS PRODUCT TO THE STORE. PLEASE CALL OUR CUSTOMER SERVICE DEPARTMENT AT 1-800-590-3723. BEFORE YOU CALL, HAVE THE FOLLOWING INFORMATION AVAILABLE: MODEL NO., DATE PURCHASED AND STORE LOCATION. AN ALLTRADE REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU WOULD LIKE TO MAKE A SUGGESTION OR COMMENT, GIVE US A CALL OR EMAIL US AT: [email protected]. YOUR FEEDBACK IS VITAL TO US. 19.2V BAT TERY-OPERATED CIRCULAR SAWINSTRUCTION MANUAL COMPONENT #840056
SECTION FIVE 2 YEAR LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-24 CONGRATULATIONS! Thanks for choosing this product. At Alltrade, our aim is to provide you with quality products at an affordable price, and we want you to be totally satisfied with your product and our Customer Service. If any help and advice is needed, please contact us at 1-800-590-3723. Properly cared for, this tool will give you many years of satisfaction. INTENDED USE This tool is intended for consumer use only. Your charger and/or adapter has been designed for charging batteries of the type approved and supplied with this tool. GENERAL SAFETY RULES – FOR ALL BATTERY OPERATED TOOLS READ AND UNDERSTAND ALL INSTRUCTIONS.Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury. RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS The safety instructions provided in this manual are not intended to cover all possible conditions and practices that may occur when operating, maintaining and cleaning power tools. Always use common sense and pay particular attention to all the DANGER, WARNING, CAUTIONand NOTEstatements of this manual. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGERindicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNINGindicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. 2 TABLE OF CONTENTS CONGRATULATIONS! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 INTENDED USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SECTION ONE GENERAL SAFETY RULES – FOR ALL BATTERY OPERATED TOOLS . . 2 RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS . . . . . . . . 2-3 IMPORTANT SAFEGUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 WORK AREA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 ELECTRICAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 PERSONAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 TOOL USE AND CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 SECTION TWO SPECIFIC SAFETY RULES AND/OR SYMBOLS . . . . . . . . . . . . . . . . . . . 6-7 SAFETY RULES FOR CIRCULAR SAW . . . . . . . . . . . . . . . . . . . . . . 7-8 CAUSES AND PREVENTION OF KICKBACK . . . . . . . . . . . . . . . . . . 8-9 SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 SECTION THREE FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14 REMOVING / ATTACHING BATTERY PACK . . . . . . . . . . . . . . . . . . . 13 CHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14 CHARGING BATTERY PACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16 ATTACHING / REMOVING BLADE . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16 ADJUSTING THE DEPTH AND ANGLE . . . . . . . . . . . . . . . . . . . . . . 16 OPERATING THE CIRCULAR SAW . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18 OPERATING TRIGGER SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 GENERAL CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18 POCKET CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 SECTION FOUR MAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-20 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 PROTECTING THE ENVIRONMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS . . . . . . . . . . . . . . 20 1
WORK AREA Keep your work area clean and well lit.Cluttered work benches and dark work areas may cause accidents or injury. Do not operate power tools in explosive areas, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. Keep bystanders, children and visitors away while operating a power tool. Distractions can cause you to lose control. ELECTRICAL SAFETY Do not abuse the cord. Never use the cord to carry the tool. Keep the cord away from heat, oil, sharp edges, or moving parts. Replace damaged cords immediately.Damaged cords may create a fire. A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery.A charger that may be suitable for one type of battery may create a risk of fire when used with another battery. Use battery operated tool only with specifically designatedbattery pack.Use of any other batteries may create risk of fire. 4 CAUTIONindicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. CAUTIONused without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. NOTEprovides additional information that is useful for proper use and maintenance of this tool. If a NOTE is indicated make sure it is fully understood. IMPORTANT SAFEGUARDS People with electronic devices, such as pacemakers, should consult their physician(s) before using this product. Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker. WARNING:Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks and cement and other masonry products, and arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles. WARNING: Handling the power cord on corded products may expose you to lead, a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. 3
When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery termi- nals together may cause sparks, burns or a fire. Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with sharp cutting edge are less likely to bind and are easier to control. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using.Many accidents are caused by poorly maintained tools. Use only accessories that are recommended by the manufacturer for your model.Accessories that may be suitable for one tool may create a risk of injury when used on another tool. SERVICE Tool service must be performed only by qualified repair personnel.Service or maintenance by unqualified personnel may result in a risk of injury. When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of shock or injury. SPECIFIC SAFETY RULES AND/OR SYMBOLS Keep hands away from cutting area and blade. Keep your second hand on auxiliary handle or motor housing. If both hands are holding the saw, they cannot be cut by the blade. Keep your body positioned to either side of the saw blade, but not in line with the saw blade. KICKBACK could cause the saw to jump backwards (See “Causes and Prevention of Kickback”) . Do not reach underneath the work.The guard cannot protect you from the blade below the work. Check lower guard for proper closing before each use. Do not operate saw if lower guard does not move freely and close instantly. Never clamp or tie lower guard into the open position.If saw is accidentally dropped, lower guard may be bent. Raise the lower guard with the Retracting Handle and make sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut. Check the operation and condition of the lower guard spring. If the guard and the spring are not operating properly, they must be serviced before use.Lower guard may operate sluggishly due to damaged parts, gummy deposits, or a buildup of debris. PERSONAL SAFETY Stay alert, watch what you are doing, and use common sense when operat- ing a power tool. Do not use tool while tired or under the influence of drugs, alcohol or medication.A moment of inattention while operating power tools may result in serious personal injury. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts.Loose clothes, jewelry or long hair can be caught in moving parts. Avoid accidental starting. Be sure switch is in the locked or “OFF” position before inserting battery pack. Carrying power tools with your finger on the switch or inserting battery pack into a tool with the power switch “ON”invites accidents. Remove adjusting keys or wrenches before turning the tool “ON”.A wrench or a key that is left attached to a rotating part of the tool may result in person- al injury. Do not overreach. Keep proper footing and balance at all times. Proper foot- ing and balance enable better control of the tool in unexpected situations. Use safety equipment. Always wear eye protection. Dust mask, non-skid safe- ty shoes, hard hat, or hearing protection must be used for appropriate conditions.TOOL USE AND CARE Use clamps or other practical ways to secure and support the workpiece to a stable platform.Holding the work by hand or against your body is unstable and may lead to loss of control. Do not force tool. Use the correct tool for your application.The correct tool will do the job better and safer at the rate for which it is designed. Do not use the tool if the power switch does not turn it “ON” or “OFF”.A tool that cannot be controlled with the switch is dangerous and must be repaired. Disconnect battery pack from tool or place the switch in the locked or “OFF” posi- tion before making any adjustments, changing accessories, or storing the tool. Such preventative safety measures reduce the risk of starting the tool accidentally. Store idle tools out of reach of children and other untrained persons.Tools are dangerous in the hands of untrained users. 56
Do not run the Cordless Circular Saw while carrying it at your side.A mov- ing blade could cause serious personal injury. Disconnect battery pack from tool and place the switch in the locked or “OFF” position before making any assembly adjustments, changing acces- sories, performing any inspection, maintenance or cleaning procedures.Such preventive safety measures reduce the risk of starting the tool accidentally which could cause serious personal injury. Be extra careful when cutting in high or hard-to-reach locations. Avoid saw- ing overhead. Be on the lookout for hidden wires and falling debris. Do not use the Cordless Circular Saw if it has been damaged, left outdoors in the rain, snow, wet or damp environments, or immersed in liquid. Maintain labels and nameplates on the Cordless Circular Saw.These carry important information. If unreadable or missing, contact Alltrade for a replacement. CAUSES AND PREVENTION OF KICKBACK Kickback is a sudden reaction to a pinched, bound, or misaligned saw blade, causing an uncontrolled saw to lift up and out of the work piece toward the operator. When the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator. If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator. Kickback is the result of tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below:Maintain a firm grip on the saw and position your body and arm in a way that allows you to resist KICKBACK forces.KICKBACK forces can be controlled by the operator, if proper precautions are taken. When blade is binding, or when interrupting a cut for any reason, release the trigger and hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or KICKBACK may occur.Investigate and take corrective actions to eliminate the cause of blade binding. When restarting a saw in the work piece, center the saw blade in the kerf and check that teeth are not engaged into the material. If saw blade is binding, it may walk up or KICKBACK from the work piece as the saw is restarted. 8 Lower guard should be retracted manually only for special cuts such as “Pocket Cuts” and “Compound Cuts.” Raise lower guard by Retracting Handle. As soon as the blade enters the material, lower guard must be released.For all other saw- ing, the lower guard should operate automatically. Always observe that the lower guard is covering the blade before placing saw down on bench or floor.An unprotected, coasting blade will cause the saw to walk backwards, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after the switch is released. NEVER hold piece being cut in your hands or across your leg.It is important to support the work properly to minimize body exposure, blade binding, or loss of control. Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring.Contact with a “live” wire will also make exposed metal parts of the tool “live” and shock the operator. When ripping always use a rip fence or straight edge guide.This improves the accuracy of the cut and reduces the chance for blade binding. Always use blades with correct size and shape (diamond vs. round) arbor holes. Blades that do not match the mounting hardware of the saw will run eccentrically, causing loss of control. Never use damaged or incorrect blade washers or bolts. The blade washers and bolts were specifically designed for your saw, for optimum performance and safety of operation. SAFETY RULES FOR CIRCULAR SAW NEVER assume the blade has stopped just because the trigger has been released.Blades may continue moving even after the motor stops. Always wear safety goggles or eye protection when using this tool. Use a dust mask or respirator for applications which generate dust. This saw may throw up debris that could lodge in the eyes causing severe pain or injury. Inspect the bolts and blade washers before each use.Damaged or incorrect bolts or blade washers can cause injury. When using the Circular Saw, always maintain a firm grip on the tool with both hands. Never put your hands or feet in the cutting area. Do not grasp the tool or place your hands too close to the blade.Keep your hands well away from the blade. Never reach underneath the tool while the blade is in motion. Do not use your legs or feet to stabilize the work piece. Keep the handle of the Cordless Circular Saw dry, clean and free from oil and grease. 7
9 FUNCTIONAL DESCRIPTION Be aware that this tool is always in an operating condition because it does not have to be plugged into an electrical outlet.Always turn the switch “OFF”and remove the battery pack before changing bits. CONTROLS AND COMPONENTS: 1. Battery Pack 2. Release Buttons on Each Side 3. 120V AC Adapter 4. Charger 5. LED Charging Indicators 6. Saw Shoe 7. Trigger Switch 8. Lock-Off Button 9. Rubber Grip 10 Support large panels to minimize the risk of blade pinching and KICKBACK. Large panels tend to sag under their own weight. Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel. Do not use dull or damaged blade.Unsharpened or improperly set blades produce narrow kerf causing excessive friction, blade binding and KICKBACK. Blade depth and bevel adjusting locking levers must be tight and secure before making cut.If blade adjustment shifts while cutting, it will cause binding and KICK- BACK. Use extra caution when making a “Pocket Cut” into existing walls or other blind areas.The protruding blade may cut objects that can cause KICKBACK. SYMBOLS IMPORTANT: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer. SYMBOL NAME EXPLANATION V Volts Voltage (Potential)A Amperes CurrentHz Hertz Frequency (Cycles per Second)W Watt PowerKg Kilograms Weight Alternating Current Type of CurrentDirect Current Type of CurrentAlternating or Direct Current Type of CurrentEarthing Terminal Grounding TerminalClass II Construction Denotes Double Insulation min Minutes Times Seconds Time Diameter Size of Drill Bits, Grinding Wheels, etc. No load speed No-load Rotational Speed .../min Revolutions per Minute Revolutions, Surface Speed, Strokes, etc. per Minute 1,2,3, … Ring Selector Settings Speed, Torque or Position Settings ACCESSORIES: 10. Saw Blades (2) 11. Rip Fence GuideCOMPONENT MODEL NUMBERBATTERY PACK 690071CHARGER 690507SAW BLADES 690086 12 3 10 11 6 7 8 9 4 5
BATTERY Before using battery pack, please read carefully all instruc- tions and cautionarymarkings on battery pack, battery charger and product using battery. Do not incinerate the battery pack even if it is severely damaged or is completely worn out.The battery pack can explode. Do not carry battery packs in aprons, pockets, or tool boxes, product kit boxes, drawers, etc. with loose metal objects.Battery pack terminals could be short circuited causing damage to the battery pack, severe burns or fire. The battery pack is Nickel-Cadmium (Ni-Cad) and is considered to be a toxic material by the Environmental Protection Agency.Before disposing of dam- aged or worn out Ni-Cad battery packs, check with your State Environmental Protection Agency to find out about special restrictions on the disposal of these battery packs, take them to your local recycling center for proper disposal, or call 1-800-822-8837. The battery is not fully charged. Before first use, the battery pack requires 8-10 hours charge time to be fully charged. Subsequent recharging needs 3 hours for the battery to be fully charged. Always switch to a fresh battery when tool performance begins to diminish. Severe heat is most destructive to a battery; the more heat generated, the faster the battery loses power. A battery that gets too hot can have a shortened life. Never over-discharge a battery by using the tool even after tool performance has decreased.Do not attempt to discharge a tool’s battery by continuing to pull on the tool trigger. When tool performance begins to diminish, stop the tool and recharge the battery for optimal performance. Charge battery pack at ambient temperatures between 50° F – 104° F. Store tool and battery pack in locations where temperatures will not exceed 120°F. This is important to prevent serious damage to the battery cells. The battery pack should always be recharged when the Cordless Circular Saw begins to run slowly. When battery pack is not in use, keep it away from other metal objects such as paper clips, coins, keys, nails, screws or other small metal objects that can make a connection from one terminal to another.Shorting the battery terminals together may cause sparks, burns, or fire. CONTROL FEATURES:BEVEL LEVELING KNOBThis knob controls the beveling of your cut. DEPTH ADJUSTMENT KNOB This knob controls the depth of your cut. BLADE SAFETY LOCK BUTTON This button locks the blade in position and prevents it from moving. RIP FENCE The scaled rip fence guides the saw to cut exactly along the edge of work piece, making straight and accurate parallel cuts. RIP FENCE LOCK KNOB This knob secures the rip fence in place. 11 ®
CHARGING BATTERY PACK CHARGE BATTERY PACK: 1. Make sure the trigger on the Cordless Circular Saw is in the “OFF” position and remove the battery pack from the Cordless Circular Saw. 2. Plug 120V AC Adapter into household outlet and into side of battery charger. Insert battery pack into battery charger. When the battery is placed in the charger, the red LED indicator light will remain on. 3. When fully charged, reattach battery pack onto Cordless Circular Saw, making certain latches fasten securely. Cordless Circular Saw will not operate properly if the battery pack is not seated properly. ASSEMBLY Always remove battery pack before installing or removing blade. When removing the blade from the tool, avoid contact with skin and use proper protective gloves when grasping the blade or accessory.Accessories may be hot after prolonged use. 14 REMOVING / ATTACHING BATTERY PACK REMOVE BATTERY PACK: 1. Press both release buttons on either side of the Cordless Circular Saw to release the battery pack. 2. Pull battery pack free of Cordless Circular Saw. ATTACH BATTERY PACK: 1. Align the raised portion of the battery pack with the groove in the battery compartment of the Cordless Circular Saw. 2. Press the battery pack into place. Make sure the latches are securely fastened. Do not use the Cordless Circular Saw if the battery pack is not seated properly. CHARGER Before using battery charger, please read carefully all instructions and cautionary markings on battery charger, battery pack and product using battery. The charger will not automatically turn “OFF” when the battery pack is fully charged.The charging indicator light will remain “ON” until the charger is disconnected from the electrical outlet. Use only the charger which accompanied your product or direct replacement as listed in this manual. Do not substitute any other charger. Use only Alltrade approved chargers with your product. Do not disassemble charger. Do not use charger if it has been damaged, left outdoors in the rain, snow, wet or damp environments, or immersed in liquid. The battery pack and charger heat during charging. Place the charger on a flat, non-flammable surface away from flammable materials with at least four inches of clearance to allow proper air circulation around the charger and battery pack. When the battery pack requires recharging, a 3 hour charge allows the tool to operate at full power.A charging indicator light on the charger will illuminate to show that charging is taking place. 13 RELEASE BUTTON BATTERY PACK 120V AC ADAPTER LED LIGHT BATTERY CHARGER
ATTACHING THE BLADE: 1. Remove the battery pack. 2. Retract the lower guard (see Fig. 1). 3. Slip the blade into place (see Fig. 2). 4. Put clamp washers and clamping screw loosely in position. 5. Use the wrench to tighten the clamping screw while pressing down on the clamping knob (see Fig. 3 and Fig. 4). 6. Remove wrench. 7. Replace the battery pack. ADJUSTING DEPTH AND ANGLE ADJUST CUTTING DEPTH: 1. Remove the battery pack. 2. Hold the saw firmly and loosen the depth adjustment knob by turning it counter-clockwise. 3. Move the shoe to obtain the desired depth of cut. 4. Tighten depth adjustment knob securely by turning clockwise before operating the saw. ADJUST BEVEL ANGLE: 1. Remove the battery pack. 2. Loosen the bevel angle knob by turning it counter-clockwise. 3. Adjust the angle of your cut. 4. Tighten the angle knob securely by turning clockwise. 15 ATTACHING / REMOVING BLADE If the blade clamp screw will not loosen enough to allow blade installation, tap gently on the end of the wrench with a mallet until the clamp screw breaks free. REMOVING THE BLADE: 1. Remove the battery pack. 2. Use the wrench to loosen the clamping screw while pressing down on the blade safety lock button (see Fig. 3 and Fig. 4). 3. Remove the blade. 4. Tighten the blade clamp screw back into place. 5. Remove wrench. 6. Replace the battery pack. FIG. 1 FIG. 2 FIG. 3 LOOSEN: CLOCKWISETIGHTEN: COUNTER-CLOCKWISE FIG. 4 45º DEPTH ADJUSTMENT KNOBBEVEL ANGLE KNOB 16
• Put on eye protection. • Clear the saw of any foreign material. • Make sure the work piece is held securely in place. Hold smaller pieces in a vise or attach to the workbench with clamps. • Mark out the line to be cut so it is easily visible. • Check the lower guard for damage. If damaged, do not use tool. • Always use the right blade for the material. • Make sure all bolts, screws and locking levers are secure before starting tool. • Pull the trigger to start the saw. • Set the shoe against the work piece. • When the blade reaches full speed, slowly feed the blade into the work piece. When the blade starts cutting, release the blade guard. POCKET CUTTING If the blade binds, release the trigger immediately. Do not move the saw until the blade comes to a complete stop. Find the cause of the binding before starting the saw again. If the blade becomes pinched, twisted, misaligned or bound, it will stall and lift up out of the work piece, suddenly jerking back toward the operator.This reaction is referred to as KICKBACK. • Mark out the line to be cut so it is easily visible. • Start inside the area to be cut out. • Set the shoe against the work piece at an angle. • Lift the blade guard. • Pull the trigger to start the saw. • When the blade reaches full speed, slowly feed the blade into the work piece. When the blade starts cutting, release the blade guard. 18 OPERATING THE CIRCULAR SAW Never tape the trigger switch down to provide continuous high speed.The tool may fail under such conditions causing fire or personal injury. The lock-off button helps prevent accidental starting. This button can be pressed from either side.OPERATING THE TRIGGER SWITCH THIS TOOL IS CONTROLLED BY A TRIGGER SWITCH: • Press the lock-off button, then pull the “ON/OFF”trigger to turn the Circular Saw “ON”. To turn the Circular Saw “OFF”, release the trigger switch. The lock-off button will automatically reset. GENERAL CUTTING Always hold the saw in front of you and away from your body. Keep your hands and feet well away from the work piece. Never feed the blade into the work piece until the blade is at full speed. If the blade is not at full speed, the saw may kick back causing serious personal injury. Do not force the saw. Excessive force may result in a broken blade.Use only enough pressure to keep the saw moving through the work piece. 17LOCK-OFF BUTTON TRIGGER SWITCH