AllTrade Kawasaki 10in Compound Miter Saw 840378 User Manual
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3. Tighten the locknut on the bevel adjustment screw. TO ALIGN THE BEVEL INDICATOR: 1. Loosen the locknut and adjust the bevel indicator up or down until it aligns with the 0° mark. 2. Tighten the locknut. ADJUSTING THE BEVEL When the handle assembly is against the bevel hex nut, the bevel indicator should be at the 45° mark. TO ADJUST THE BEVEL: 1. Loosen the bevel stop hex nut. 2. Use a 10mm wrench to turn the bevel stop screw up or down until the bevel indicator reaches the 45° mark. 3. Retighten the locknut. OPERATING THE HANDLE LOCKSaw should never be operated while the blade is locked in the down position. Handle should only be locked for moving and storage. ADJUSTING THE BLADE-TO-FENCE ANGLE TO MAKE SURE THE BLADE IS SQUARE TO THE FENCE: 1. Turn the blade until it is at the 0° marker and lock the handle down. 2. Place a combination square (not included) flat against the fence and close to but not touching the blade. DO NOTtouch the saw teeth with the square. 3. The square should contact the entire length of both the square and the blade. IF THE BLADE DOES NOT MAKE FULL CONTACT WITH THE SQUARE: 1. Use a 9/16 wrench (not included) to loosen the four fence adjustment screws. 2. Hold the square against the blade, taking care not to touch the saw teeth. 3. Move the fence until it makes full contact with the square. 4. Hold the fence in place and tighten the fence adjustment bolts. ADJUSTING THE BLADE-TO-BASE ANGLE TO MAKE SURE THE BLADE IS PERPENDICULAR TO THE BASE: 1. Set a combination square (not included) flat against the base of the saw. 2. Lower the blade. DO NOTtouch the saw teeth with the square. 3. The square should contact the entire length of both the square and the blade. IF THE BLADE DOES NOT MAKE FULL CONTACT WITH THE SQUARE: 1. Loosen the bevel adjustment hex nut. 2. Turn the bevel adjustment screw up or down until the blade is completely flat against the square. 20 19 ADJUSTING THE BEVEL ADJUSTING THE BLADE-TO-FENCE ANGLE ADJUSTING THE BLADE-TO-BASE ANGLE LOOSEN (4) FENCE ADJUSTMENT BOLTS. 90º ADJUSTMENT HEX NUT
If a saw blade shows signs of wear or damage, replace it immediately. Dull or damaged saw blades are not safe and may cause personal injury. ALWAYSmake sure the saw is unplugged and the blade stopped before changing blades. NEVERuse a blade larger than 10 in diameter. TO CHANGE THE BLADE: 1. Make sure the saw is in the up position. 2. Remove the three mounting screws (as indicated by arrows) and remove the lower guard. 3. Push in on the arbor lock to keep the blade from spinning and use the socket wrench (included with the saw) to turn the arbor screw clockwise. 6. Make sure the new blade is 10 (25.4cm) in diameter. 7. Slide the blade into place, making sure that the arrow on the blade matches the direction of the arrow on the upper blade guard. TO LOCK: 1. Push the handle down as far as possible. 2. Push in the handle lock. TO UNLOCK: 1. Push down on the saw handle. 2. Pull out the handle lock. 3. Release the handle and let the saw rise up to the operating position. SAFE OPERATING POSITIONS Never cut any workpiece that is so small you cannot keep your hands a safe distance from the blade. Never stand directly behind the Miter Saw. Keep your face and body out of the path of flying debris. Keep balanced at all times. Do not reach in front of the blade. Keep workpiece pressed against the fence while cutting. Do not move your hand until after the trigger is released and the blade has stopped spinning. Before cutting, double-check your proposed cutting path by making a dry run with the power turned off or by checking the blade path with the laser. Never let long workpieces sag. This could cause the saw to catch and kick back. Long workpieces should be supported by the table extensions or other appropriate means. Make sure the bevel adjustment knob and the bevel stop are both securely tightened before using the saw. CHANGING THE BLADE Carbide-tipped blades are very brittle and can be easily bent or broken. NEVER use a blade that has bent, broken, missing or loose carbide tips. Damaged tips can cause personal injury. CHANGING THE BLADE CHANGING THE BLADE 21 HANDLE LOCK OPERATING THE HANDLE LOCK 4. Remove the arbor screw, washer, outer blade guard and blade. Leave inner blade guard in place. 5. Clean area thoroughly, removing all dust particles and debris before replacing blade. CHANGING THE BLADE ARBOR SCREW, WASHER, OUTER BLADE GUARD. SPRING LOADED PLATE LOWER GUARD
CUTTING CROWN MOULDING, TRIMS AND BASEBOARDS Cutting crown moulding, trims and baseboards must be done very accurately. If the angles are not correct, the mouldings will not fit flush with the wall, the ceiling or each other. Always practice on scrap material before attempting to cut the final workpiece. BASEBOARDS 1. To prevent damaging the surface of the moulding, tape all contact areas before clamping. 2. Make sure workpiece lies flat against the miter table with one edge pressed firmly against the fence. 3. Clamp into place with C-clamps or vise clamps. 4. To avoid splintering, place tape over the area to be cut. 5. Mark the cut line on the tape. 6. Make sure you have the right type of blade for the project. If the blade type is not correct, the moulding may break or splinter. CROWN MOULDING When cutting crown moulding, use extreme care to get the cut surfaces angled cor- rectly. When two cut pieces come together, they should make a 90° angle. 1. To prevent damaging the surface of the moulding, tape all contact areas before clamping. 2. Lay moulding down on the widest part of the back. Make sure workpiece lies flat against the miter table with one edge pressed firmly against the fence. 3. Clamp into place with C-clamps or vise clamps. 4. To avoid splintering, place tape over the area to be cut. 5. Mark the cut line on the tape. 6. Make sure you have the right type of blade for the project. If the blade type is not correct, the moulding may break or splinter. 7. Remember that the angle settings for two adjoining pieces of moulding are dependent on each other. If you change the angle of one side, you must also change the angle of the corresponding side. For instance, if you subtract 5° from the left side, you must add 5° to the right side. 8. Always practice on scrap material to make sure the angles are correct before attempting to cut the final workpiece. 24 8. Replace the outer blade guard, the washer and the arbor screw. Push in on the arbor lock and turn the arbor screw counter-clockwise until tight. 9. Return the Lower Guard to its location as in step 1. 10.Turn the spring loaded mounting plate until its two mounting holes are lined up with the holes on the Upper Guard. 11.Secure the Lower Guard with the three mounting screws that were removed in step 2. M MA AK KI IN NG G A A M MI IT TE ER R C CU UT T 1. Turn the miter handle counter-clockwise to unlock. 2. Press down on the thumb tab above the handle and turn the miter table to the angle desired. 3. Release the thumb tab and tighten the handle to lock the table into position. 4. B Be ef fo or re e c cu ut tt ti in ng g, , p po os si it ti io on n y yo ou ur r b bo od dy y o ou ut t o of f t th he e l li in ne e o of f f fl ly yi in ng g d de eb br ri is s. . N Ne ev ve er r s st ta an nd d i in n f fr ro on nt t o of f t th he e s sa aw w. . CUTTING BOWED MATERIAL Cutting a bowed piece of material incorrectly could lead to kickback and serious personal injury. Always inspect your workpiece before cutting. If the material is bowed, make sure the bowed portion points down when you are cutting. MAKING A BEVEL CUT 1. Loosen the bevel lock knob. 2. Tilt the blade to the desired angle. 3. Tighten the bevel lock knob. 4. Stand to the left of the handle while making the cut. MAKING A COMPOUND CUT 1. Loosen the bevel lock knob, tilt the blade to the desired angle and tighten the bevel lock knob. 2. Loosen the miter handle, press down the thumb tab and move the miter table to the angle you need. Tighten the miter handle to keep it in place. 3. Keep your body in line with the handle while making the cut. 23
Make sure the lower blade guard is operating properly before each use. If the lower blade guard is damaged or missing, do not use your saw. Never use solvent or harsh detergents to clean the lower blade guard. Solvent will damage the plastic. Clean with a damp cloth only. TO CLEAN LASER UNIT: 1. Make sure the laser and saw switches are turned OFF and unplug the saw. 2. Pull off laser cover. 3. Remove the two screws and washers holding the laser unit to the saw. 4. Lift out laser unit. 5. Dust the laser unit with a very soft clean cloth or blow clean with gentle puffs of compressed air. 6. Put the laser unit back into place and realign the laser with the blade. 7. Push laser cover back into place. This tool does not require lubrication. All ball bearings are permanently lubricated at the factory. ACCESSORIES Always attach grounded (3-prong) extension cords to grounded (3-hole) outlets. If the Miter Saw must be used outside, use an extension cord labeled “W-A” or “W”. These extension cords are rated for outdoor use and reduce the chances of electrical shock. If you must use an extension cord, be sure that the gauge is large enough to carry the amount of current necessary for your power tool.If not, your tool may experi- ence a loss of power, excessive voltage drop or overheating. The smaller the gauge number, the heavier the cord (see table below). RECOMMENDED SIZES OF EXTENSION CORDS FOR 120 VOLT AC 60 HZ TOOLS TOOL CURRENT RATING CONDUCTOR SIZE IN A.W.G. AMPERE 10 FT. 25 FT. 50 FT. 100 FT. 3-6 18 18 18 186-8 18 18 18 168-10 18 18 18 1410-12 16 16 14 1412-16 14 12 12 -16-20 12 12 12 - 26 WHEN CUTTING ANGLES FOR AN INSIDE CORNER: Left side 1. Set bevel at 33.9°. 2. Set miter at RIGHT 31.6°. 3. Place the TOP of the moulding against the fence. 4. The finished side is the LEFT side of the cut piece. Right side 1. Set bevel at 33.9°. 2. Set miter at LEFT 31.6°. 3. Place the BOTTOM of the moulding against the fence. 4. The finished side is the LEFT side of the cut piece. WHEN CUTTING ANGLES FOR AN OUTSIDE CORNER: Left side 1. Set bevel at 33.9°. 2. Set miter at LEFT 31.6°. 3. Place the BOTTOM of the moulding against the fence. 4. The finished side is the RIGHT side of the cut piece. Right side 1. Set bevel at 33.9°. 2. Set miter at RIGHT 31.6°. 3. Place the TOP of the moulding against the fence. 4. The finished side is the RIGHT side of the cut piece. MAINTENANCE AND CLEANINGDisconnect the Miter Saw from the AC power source before attempting any cleaning or maintenance. Use only factory replacement parts. Using other replacement parts may cause electrical shock, fire or injury. Replace cut, worn or damaged power cords immediately. ALWAYSwear eye protection when blowing sawdust off your saw. Particles could fly up into your eyes. DO NOTlet sawdust pile up under or around your saw. Vacuum or use compressed air to keep the area clean. Empty the sawdust bag frequently. 25
any such nonconforming item and/or part is promptly returned to Alltrade’s facility postage pre-paid and insured (address: ALLTRADE Warranty Claims & Repair, 1431 Via Plata, Long Beach, CA 90810, Attn: Customer Service #1-800-590-3723) within the applicable warranty period, with a written request by purchaser that Alltrade repair and/or replace the nonconforming item and/or part. We recommend that you keep the original product packaging in the event you need to ship the unit. We suggest the package be insured against loss or in transit damage. When sending your product include your name, address, phone number, dated proof of purchase (or copy), and a statement about the nature of problem. Warranty coverage is conditioned upon purchaser furnishing Alltrade with adequate written proof that they are the original purchaser and of the original purchase date. Parts returned, freight prepaid and insured, to Alltrade’s facility (see above address) will be inspected and, at Alltrade’s option, repaired and/or replaced free of charge if found to be defective and subject to warranty. Alltrade retains the sole discretion to determine whether any item or part is nonconforming and, if so, whether the item and/or part will be repaired and/or replaced. If the unit is repaired, new or reconditioned replacement parts may be used. If Alltrade chooses to replace the product, it may replace it with a new or reconditioned one of the same or comparable design. The repaired or replaced unit will be warranted under the terms of the remainder of the warranty period. Typically, a defective product that is returned within the first 30 days after the purchase date will be replaced; for items returned after the first 30 days and within the warranty period, covered defective parts not subject to normal wear and tear or other exclusions will be repaired or replaced, at Alltrade’s option. During the warranty period, Alltrade will be responsi- ble for the return shipping charges. Alltrade’s repair and/or replacement of any non- conforming item and/or part thereof shall constitute fulfillment of all obligations to the purchaser. Alltrade shall not be responsible or liable for any expense, including freight charges, or repairs made outside Alltrade’s facility, unless expressly agreed to by Alltrade in writing. Under no circumstances shall Alltrade bear any responsibility for loss of the unit, loss of time or rental, inconvenience, commercial loss or consequential damages. E Ex xc cl lu us si io on ns s This warranty does not cover parts damaged due to normal wear, abnormal conditions, misapplication, misuse, abuse, accidents, operation at other than recommended pressures or temperatures, improper storage or freight damage. Parts damaged or worn by operation in dusty environments are not warranted. Failure to follow recommended operating and maintenance procedures also voids warranty. This limited warranty does not apply to accessory items such as drill bits, screwdriving bits, circular saw blades, jigsaw blades, grinding wheels, sanding sheets and other related items. 28 27 SPECIFICATIONS SPECIFICATIONSVoltage 120V 60 Hz Rated Current 15ANo-Load Speed 5500 RPMMaximum Horsepower 2.45 HPTable Tilting Range: 0-45° (Left or Right) Saw Body Tilting Range: 0-45° (Left) Max Cut at: 45° (Left ):1-7/8(H)X3-7/8(W) 0° (Upright):2-1/8(H)X3-3/8(W) 3 3 Y YE EA AR R L LI IM MI IT TE ED D W WA AR RR RA AN NT TY Y E Ex xp pr re es ss s a an nd d E Ex xc cl lu us si iv ve e L Li im mi it te ed dW Wa ar rr ra an nt ty y t to o O Or ri ig gi in na al l R Re et ta ai il l B Bu uy ye er r Alltrade Tools LLC (hereinafter Alltrade) expressly warrants to the original retail purchaser of the accompanying KAWASAKI™ power tool and no one else all parts of the product (except those parts referred to below which are specifically exclud- ed from such warranty (see Exclusions)) to be free from defects in materials and workmanship for a period of three years from original date of purchase, except that such warranty with regard to the battery shall be for a period of two years from original date of purchase, unless the tool is used for commercial or rental purposes. S SP PE EC CI IA AL L W WA AR RR RA AN NT TY Y N NO OT TE E F FO OR RC CO OM MM ME ER RC CI IA AL L O OR R R RE EN NT TA AL L U US SE E: : The above warranty for this Kawasaki™ power tool, including the battery, shall be effective for only 90 days from the original date of purchase if this tool is used for any C CO OM MM ME ER RC CI IA AL L O OR R R RE EN NT TA AL LP PU UR RP PO OS SE E. . The date of purchase shall be the date of shipment to the original purchaser, or the date the original purchaser took possession, custody or control of the product, whichever occurred first. This warranty shall be null and void if the product or any component thereof is modified or altered. This warranty does not apply to any other product and/or component thereof manufactured or distributed by Alltrade, and does not apply to products and/or components thereof designed, manufactured and/or assembled by others, for which Alltrade makes no warranties whatsoever. T TH HE ER RE E A AR RE E N NO O W WA AR RR RA AN NT TI IE ES S W WH HI IC CH H E EX XT TE EN ND D B BE EY YO ON ND D T TH HE E D DE ES SC CR RI IP PT TI IO ON N O ON N T TH HE E F FA AC CE E H HE ER RE EO OF F. . W Wa ar rr ra an nt ty y P Pe er rf fo or rm ma an nc ce e By purchasing the product, purchaser expressly acknowledges and agrees that their sole and exclusive remedy under this warranty shall be strictly limited to the repair or replacement of any covered nonconforming items or parts thereof provided that
PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON. PURCHASER’S SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE. L Li im mi it ta at ti io on n O Of f L Li ia ab bi il li it ty y IN NO EVENT SHALL ALLTRADE AND/OR ITS REPRESENTATIVE(S) BE LIABLE FOR INDIRECT, INCIDENTAL, SPECIAL AND/OR CONSEQUENTIAL DAMAGES OF ANY KIND ARISING OUT OF OR RELATED TO, DIRECTLY OR INDIRECTLY, ANY BREACH OF ANY PROVISION OF ANY AGREEMENT BETWEEN ALLTRADE AND/OR ITS REPRESENTATIVE(S) AND PURCHASER, ANY WARRANTY HEREUNDER, AND/OR THE EXISTENCE, DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF ANY ITEM(S) SOLD HEREUNDER EVEN IF ALLTRADE AND/OR ITS REPRESENTATIVE(S) HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH DAMAGES. IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALL ALLTRADE’S AND/OR ITS REPRESENTATIVE(S)’ LIABILITY EXCEED THE PRICE OF THE PRODUCT. ANY AND ALL LIABILITY CONNECTED WITH THE USE OF THIS PRODUCT SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY PERIODS SPECIFIED ABOVE. L Li im mi it ta at ti io on ns s o on n W Wa ar rr ra an nt ty y D Di is sc cl la ai im me er rs s Some states do not allow limitations on how long an implied warranty lasts and some states do not allow the exclusion or limitation of the incidental or consequential damages, so part or all of the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. If your product is not covered by this warranty, please call our Customer Service Department toll free at 1-800-590-3723 for general repair information and charges. 30 DAMAGE TO THE PRODUCT RESULTING FROM TAMPERING, ACCIDENT, ABUSE, NEGLIGENCE, FAILURE TO FOLLOW INSTRUCTIONS, UNAUTHORIZED REPAIRS OR ALTERATIONS, DAMAGE WHILE IN TRANSIT TO OUR SERVICE FACILITY, USE OF UNAPPROVED OR IMPROPER ATTACHMENTS OR ACCESSORIES, COMMERCIAL AND RENTAL APPLICATIONS OR OTHER CAUSES UNRELATED TO PROBLEMS WITH MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS WARRANTY. Alltrade will not be liable for the following: labor charges, loss or damage resulting from improper operation, maintenance or repairs made by other persons; pre-delivery services such as assembly, oil or lubricants, and adjustment; maintenance services that are normally required to maintain the product. The use of other than genuine Alltrade Repair Parts will void warranty. W Wa ar rr ra an nt ty y D Di is sc cl la ai im me er rs s EXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS. EXCEPT FOR THE LIMITED WARRANTY PROVIDED ABOVE, ALL OTHER EXPRESS WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS BY ALLTRADE AND/OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF THE PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BY OPERATION OF LAW AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE BUYER, ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE AND/OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON. PURCHASER’S SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE. EXCLUSION AND DISCLAIMER OF ALL IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. NO WARRANTY, ORAL OR WRITTEN, OTHER THAN THE ABOVE WARRANTY IS MADE WITH REGARD TO THIS PRODUCT. ALL EXPRESS AND/OR IMPLIED WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS BY ALLTRADE AND/OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF THE PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BY OPERATION OF LAW AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE PURCHASER, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE AND/OR ITS REPRESENTATIVES. 29