AllTrade Kawasaki 10in Compound Miter Saw 840378 User Manual
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15-AMP 10" COMPOUND MITER SAWINSTRUCTION MANUAL COMPONENT #840378 FOR CUSTOMER SERVICE POUR LE SERVICE APRÉS VENTE OU DU CONSOMMATEUR PARA EL SERVICIO PARA EL CONSUMIDOR1-800-590-3723 Printed in China THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION, MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY AND UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS. FAILURE TO DO SO COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE. IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE PRODUCT, DO NOT RETURN THIS PRODUCT TO THE STORE. PLEASE CALL OUR CUSTOMER SERVICE DEPARTMENT AT 1-800-590-3723. BEFORE YOU CALL, HAVE THE FOLLOWING INFORMATION AVAILABLE: MODEL No., DATE PURCHASED AND STORE LOCATION. AN ALLTRADE REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU WOULD LIKE TO MAKE A SUGGESTION OR COMMENT, GIVE US A CALL OR EMAIL US AT: [email protected]. YOUR FEEDBACK IS VITAL TO US. KAWASAKI™ IS A TRADEMARK LICENSED BY KAWASAKI™ MOTORS CORP., U.S.A., WHICH DOES NOT MANUFACTURE OR DISTRIBUTE THIS PRODUCT. CONSUMER INQUIRES SHOULD BE DIRECTED TO: ©COPYRIGHT 2007 ALLTRADE TOOLS, LLC. 1431 VIA PLATA LONG BEACH, CA 90810-1462 USA840378_15-amp 10 compound miter saw_Rev 5/17/07 87-1904-60957
SAFE OPERATING POSITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 CHANGING THE BLADE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-23 MAKING A MITER CUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 CUTTING BOWED MATERIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 MAKING A BEVEL CUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 MAKING A COMPOUND CUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 CUTTING CROWN MOULDING, TRIMS AND BASEBOARDS . . . . . 24-25 S SE EC CT TI IO ON N F FO OU UR R MAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-26 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 S SE EC CT TI IO ON N F FI IV VE E 3 YEAR LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-30 CONGRATULATIONS! Thanks for choosing this product. At Alltrade, our aim is to provide you with quality products at an affordable price, and we want you to be totally satisfied with your product and our Customer Service. If any help and advice is needed, please contact us at 1-800-590-3723. Properly cared for, this tool will give you many years of satisfaction. INTENDED USE This product is intended for consumer use only. This tool is not designed for pro- fessional use. The power cord should only be used in grounded electrical outlets. Failure to use the proper power cords and/or extension cords may result in fire or possible damage to the Miter Saw. G GE EN NE ER RA AL L S SA AF FE ET TY Y R RU UL LE ES S – – F FO OR R A AL LL L E EL LE EC CT TR RI IC C P PO OW WE ER R T TO OO OL LS S READ AND UNDERSTAND ALL INSTRUCTIONS.Failure to follow all instructions in this manual may result in severe personal injury or death. Keep this manual and refer to it for Safety Instructions, Operating Procedures and Warranty. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. TABLE OF CONTENTS C CO ON NG GR RA AT TU UL LA AT TI IO ON NS S! ! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 I IN NT TE EN ND DE ED D U US SE E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 S SE EC CT TI IO ON N O ON NE E GENERAL SAFETY RULES – FOR ALL ELECTRIC POWER TOOLS . . . . 2 RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS . . . . . . . . 3 IMPORTANT SAFEGUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 WORK AREA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 ELECTRICAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 PERSONAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 TOOL USE AND CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 S SE EC CT TI IO ON N T TW WO O SPECIFIC SAFETY RULES AND/OR SYMBOLS . . . . . . . . . . . . . . . . . . . 7 IMPORTANT SAFETY RULES FOR MITER SAWS . . . . . . . . . . . . . . . . . 7-10 SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 S SE EC CT TI IO ON N T TH HR RE EE E FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-16 ATTACHING HANDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 INSTALLING BEVEL KNOB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 INSTALLING THE DUST BAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 STORING THE BLADE WRENCH . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 ASSEMBLING THE TABLE EXTENSIONS . . . . . . . . . . . . . . . . . . . . 14-15 ATTACHING THE VISE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 MOUNTING THE SAW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16 LASER GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-18 LASER SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17 ALIGNING THE LASER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18 OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-25 ADJUSTING THE BLADE-TO-FENCE ANGLE . . . . . . . . . . . . . . . . . . 19 ADJUSTING THE BLADE-TO-BASE ANGLE. . . . . . . . . . . . . . . . . . . 19-20 ADJUSTING THE BEVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 OPERATING THE HANDLE LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21 12
IMPORTANT SAFEGUARDS People with electronic devices, such as pacemakers, should consult their physician(s) before using this product. Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker. WARNING:Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks and cement and other masonry products, and arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles. WARNING: Handling the power cord on corded products may expose you to lead, a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. WORK AREA Keep your work area clean and well lit.Cluttered work benches and dark work areas may cause accidents or injury. Do not operate power tools in explosive areas, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. Keep bystanders, children and visitors away while operating a power tool. Distractions can cause you to lose control. 4 3 RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS The safety instructions provided in this manual are not intended to cover all possible conditions and practices that may occur when operating, maintaining and cleaning power equipment. Always use common sense and pay particular attention to all the DANGER, WARNING, CAUTIONand NOTEstatements of this manual. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGERindicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNINGindicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTIONindicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. CAUTIONused without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. NOTEprovides additional information that is useful for proper use and maintenance of this tool. If a NOTE is indicated make sure it is fully understood.
A Av vo oi id d a ac cc ci id de en nt ta al l s st ta ar rt ti in ng g. . B Be e s su ur re e s sw wi it tc ch h i is s o of ff f b be ef fo or re e p pl lu ug gg gi in ng g i in n. . Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents. R Re em mo ov ve e a ad dj ju us st ti in ng g k ke ey ys s o or r w wr re en nc ch he es s b be ef fo or re e t tu ur rn ni in ng g t th he e t to oo ol l “ “O ON N” ”. . A wrench or a key that is left attached to a rotating part of the tool may result in personal injury. D Do o n no ot t o ov ve er rr re ea ac ch h. . K Ke ee ep p p pr ro op pe er r f fo oo ot ti in ng g a an nd d b ba al la an nc ce e a at t a al ll l t ti im me es s. . Proper foot- ing and balance enable better control of the tool in unexpected situations. U Us se e s sa af fe et ty y e eq qu ui ip pm me en nt t. . A Al lw wa ay ys s w we ea ar r e ey ye e p pr ro ot te ec ct ti io on n. . Dust mask, non-skid safe- ty shoes, hard hat, or hearing protection must be used for appropriate conditions.. T TO OO OL L U US SE E A AN ND D C CA AR RE E U Us se e c cl la am mp ps s o or r o ot th he er r p pr ra ac ct ti ic ca al l w wa ay ys s t to o s se ec cu ur re e a an nd d s su up pp po or rt t t th he e w wo or rk kp pi ie ec ce e t to o a a s st ta ab bl le e p pl la at tf fo or rm m. . Holding the work by hand or against your body is unstable and may lead to loss of control. D Do o n no ot t f fo or rc ce e t to oo ol l. . U Us se e t th he e c co or rr re ec ct t t to oo ol l f fo or r y yo ou ur r a ap pp pl li ic ca at ti io on n. . The correct tool will do the job better and safer at the rate for which it is designed. D Do o n no ot t u us se e t to oo ol l i if f t th he e p po ow we er r s sw wi it tc ch h d do oe es s n no ot t t tu ur rn n i it t “ “O ON N” ” o or r “ “O OF FF F” ”. . Any tool that can- not be controlled with the power switch is dangerous and must be replaced. D Di is sc co on nn ne ec ct t t th he e p po ow we er r c co or rd d p pl lu ug g f fr ro om m t th he e p po ow we er r s so ou ur rc ce e b be ef fo or re e m ma ak ki in ng g a an ny y a ad dj ju us st tm me en nt ts s, , c ch ha an ng gi in ng g a ac cc ce es ss so or ri ie es s o or r s st to or ri in ng g t th he e t to oo ol l. . Such preventive safe- ty measures reduce the risk of starting the tool accidentally. S St to or re e i id dl le e t to oo ol ls s o ou ut t o of f r re ea ac ch h o of f c ch hi il ld dr re en n a an nd d o ot th he er r u un nt tr ra ai in ne ed d p pe er rs so on ns s. . Tools are dangerous in the hands of untrained users. M Ma ai in nt ta ai in n t to oo ol ls s w wi it th h c ca ar re e. . K Ke ee ep p c cu ut tt ti in ng g t to oo ol ls s s sh ha ar rp p a an nd d c cl le ea an n. . Properly maintained tools with a sharp cutting edge are less likely to bind and are easier to control. C Ch he ec ck k f fo or r m mi is sa al li ig gn nm me en nt t o or r b bi in nd di in ng g o of f m mo ov vi in ng g p pa ar rt ts s, , b br re ea ak ka ag ge e o of f p pa ar rt ts s, , a an nd d a an ny y o ot th he er r c co on nd di it ti io on n t th ha at t m ma ay y a af ff fe ec ct t t th he e t to oo ol l’ ’s s o op pe er ra at ti io on n. .I If f d da am ma ag ge ed d, , h ha av ve e t th he e t to oo ol l s se er rv vi ic ce ed d b be ef fo or re e u us si in ng g. . Many accidents are caused by poorly maintained tools. U Us se e o on nl ly y a ac cc ce es ss so or ri ie es s t th ha at t a ar re e r re ec co om mm me en nd de ed d b by y t th he e m ma an nu uf fa ac ct tu ur re er r f fo or r y yo ou ur r m mo od de el l. . Accessories that may be suitable for one tool may become hazardous when used on another tool. E EL LE EC CT TR RI IC CA AL L S SA AF FE ET TY Y T Th hi is s t to oo ol l i is s e eq qu ui ip pp pe ed d w wi it th h a an n e el le ec ct tr ri ic c c co or rd d h ha av vi in ng g a an n e eq qu ui ip pm me en nt t- -g gr ro ou un nd di in ng g c co on nd du uc ct to or r a an nd d a a g gr ro ou un nd di in ng g p pl lu ug g. .G Gr ro ou un nd de ed d t to oo ol ls s m mu us st t b be e p pl lu ug gg ge ed d i in nt to o a an n o ou ut tl le et t p pr ro op pe er rl ly y i in ns st ta al ll le ed d a an nd d g gr ro ou un nd de ed d i in n a ac cc co or rd da an nc ce e w wi it th h a al ll l c co od de es s a an nd d o or rd di i- - n na an nc ce es s. . Never remove the grounding prong or modify the plug in any way. Do not use any adaptor plugs. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. If the tools should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user. A Av vo oi id d b bo od dy y c co on nt ta ac ct t w wi it th h g gr ro ou un nd de ed d s su ur rf fa ac ce es s s su uc ch h a as s p pi ip pe es s, , r ra ad di ia at to or rs s, , r ra an ng ge es s a an nd d r re ef fr ri ig ge er ra at to or rs s . There is an increased risk of electric shock if your body is grounded. D Do o n no ot t e ex xp po os se e p po ow we er r t to oo ol ls s t to o r ra ai in n o or r w we et t c co on nd di it ti io on ns s. . Water entering a power tool will increase the risk of electric shock. D Do o n no ot t a ab bu us se e t th he e c co or rd d. . N Ne ev ve er r u us se e t th he e c co or rd d t to o c ca ar rr ry y t th he e t to oo ol l o or r p pu ul ll l t th he e p pl lu ug g f fr ro om m a an n o ou ut tl le et t. . K Ke ee ep p t th he e c co or rd d a aw wa ay y f fr ro om m h he ea at t, , o oi il l, , s sh ha ar rp p e ed dg ge es s, , o or r m mo ov vi in ng g p pa ar rt ts s. . R Re ep pl la ac ce e d da am ma ag ge ed d c co or rd ds s i im mm me ed di ia at te el ly y . Damaged cords increase the risk of electric shock. W Wh he en n o op pe er ra at ti in ng g t th he e t to oo ol l o ou ut ts si id de e, , u us se e a an n o ou ut td do oo or r e ex xt te en ns si io on n c co or rd d m ma ar rk ke ed d “ “W W- -A A” ” o or r “ “W W. .” ” These cords are rated for outdoor use and reduce the risk of electric shock. M Ma ak ke e s su ur re e t th he e e ex xt te en ns si io on n c co or rd d b be ei in ng g u us se ed d i is s i in n g go oo od d c co on nd di it ti io on n. . If there are any cut or nicks (no matter how deep) in the insulation, D DO O N NO OT T use that cord. Also, make sure the extension cord is heavy enough to carry the current needed by the saw (see ELECTRICAL REQUIREMENTS). D DO O N NO OT T use small around-the- house” lamp extension cords. These cords can easily overheat and/or catch fire when used with power tools. P PE ER RS SO ON NA AL L S SA AF FE ET TY Y S St ta ay y a al le er rt t, , w wa at tc ch h w wh ha at t y yo ou u a ar re e d do oi in ng g, , a an nd d u us se e c co om mm mo on n s se en ns se e w wh he en n o op pe er ra at t- - i in ng g a a p po ow we er r t to oo ol l. . D Do o n no ot t u us se e t to oo ol l w wh hi il le e t ti ir re ed d o or r u un nd de er r t th he e i in nf fl lu ue en nc ce e o of f d dr ru ug gs s, , a al lc co oh ho ol l o or r m me ed di ic ca at ti io on n. . A moment of inattention while operating power tools may result in serious personal injury. D Dr re es ss s p pr ro op pe er rl ly y. . D Do o n no ot t w weea ar r l lo oo os se e c cl lo ot th hi in ng g o or r j je ew we el lr ry y. . C Co on nt ta ai in n l lo on ng g h ha ai ir r. . K Ke ee ep p y yo ou ur r h ha ai ir r, , c cl lo ot th hi in ng g, , a an nd d g gl lo ov ve es s a aw wa ay y f fr ro om m m mo ov vi in ng g p pa ar rt ts s. . Loose clothes, jewelry or long hair can be caught in moving parts. 56
Keep bystanders, children, and visitors at a safe distance from the Miter Saw while it is in operation.Distractions can cause inadvertent misuse resulting in possible injury to the bystanders or to the operator. Wear proper apparel.Do not wear loose clothing, gloves, neckties, rings, bracelets, or other apparel that could possibly become caught in the moving parts of the Miter Saw. When working in a shop environment around power tools, wear nonslip footwear. Use protective hair covering to contain long hair. Keep the work area clean at all times.Cluttered areas around the Miter Saw can cause unexpected accidents if the debris comes in contact with the moving parts of the Miter Saw. Maintain a proper work environment.Do not operate the Miter Saw in damp or wet locations or expose it to rain. Water can cause the electrical components to malfunction resulting in damage to the Miter Saw and/or serious injury or death to the operator. Don’t force the tool.The Miter Saw will do a better job and be safer if cutting operations are performed at the proper speeds as expressed in this manual. Wear all necessary protective gear, including goggles, ear plugs and a dust mask. Keep hands out of the path of the saw blade. DO NOT operate saw without guards in place. Do not stand directly in front of the Miter Saw. Loose fragments could fly off at high speeds possibly causing injury. Properly support extra-long or extra-wide workpieces.Workpieces that are too long or too wide can tip and cause the blade to seize resulting in a sudden kickback motion resulting in damage to the workpiece and Miter Saw as well as possible severe injury to the operator. Do not perform any operation freehand.The workpiece must be tight against the fence to prevent the piece from moving while it is being cut. Keep the area between the saw and the workpiece free of debris. Clamp the workpiece if necessary. NEVER reach around the blade. Turn tool off and wait for saw blade to stop before moving workpiece or changing settings. Use 10 blades only. NEVERuse blades above or below the rated blade diam- eter. NEVERuse blades recommended for operation at less than 4800 RPM. 78 S SE ER RV VI IC CE E T To oo ol l s se er rv vi ic ce e m mu us st t b be e p pe er rf fo or rm me ed d o on nl ly y b by y q qu ua al li if fi ie ed d r re ep pa ai ir r p pe er rs so on nn ne el l. . Service or maintenance by unqualified personnel may result in a risk of injury. W Wh he en n s se er rv vi ic ci in ng g a a t to oo ol l, , u us se e o on nl ly y i id de en nt ti ic ca al l r re ep pl la ac ce em me en nt t p pa ar rt ts s. . F Fo ol ll lo ow w i in ns st tr ru uc ct ti io on ns s i in n t th he e M Ma ai in nt te en na an nc ce e s se ec ct ti io on n o of f t th hi is s m ma an nu ua al l. . Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury.. S SP PE EC CI IF FI IC C S SA AF FE ET TY Y R RU UL LE ES S A AN ND D/ /O OR R S SY YM MB BO OL LS S H Ho ol ld d t to oo ol l b by y i in ns su ul la at te ed d g gr ri ip pp pi in ng g s su ur rf fa ac ce es s w wh he en n p pe er rf fo or rm m- - i in ng g a an n o op pe er ra at ti io on n w wh he er re e t th he e c cu ut tt ti in ng g t to oo ol l m ma ay y c co on nt ta ac ct t h hi id dd de en n w wi ir ri in ng g o or r i it ts s o ow wn n c co or rd d. . Contact with a “live” wire will also make exposed metal parts of the tool “live” and shock the operator. IMPORTANT SAFETY RULES FOR MITER SAWS Avoid prolonged contact with dust created by the Miter Saw. Allowing the dust to get into your mouth, eyes, or lay on your skin promotes the absorption of harmful chemicals into your body. Read and understand all instructions.Failure to follow all instructions listed in this manual may result in property damage, damage to the tool, or serious per- sonal injury or even death. Unpack the Miter Saw completely from its carton.Inspect the saw and acces- sories and ensure they are free from defects or breakage due to shipping. Do not operate this Miter Saw until it is completely assembled according to the instructions in this manual.Failure to adhere to these instructions could result in serious and/or permanent injury to the operator. Make sure approved eye protection is being worn and properly adjusted and secured at all times the Miter Saw is in use.Everyday eyeglasses only have impact-resistant lenses and ARE NOTsafety glasses. Safety glasses must conform to ANSI Z87.1 requirements. Approved safety glasses and goggles will have Z87 printed or stamped on them. Follow all wiring codes.Use only properly grounded three-hole grounded receptacles. DO NOTcut the third prong off the power cord. When using an extension cord, use only UL Listed extension cords with minimum 16 AWG wiring and a maximum length of 25 feet.
NEVER allow bystanders behind the saw or close enough to the workpiece to be hit by flying debris. Round material such as dowel rods or tubing may roll when cut.Clamp securely before cutting. Check that the workpiece is free of nails or other foreign objects. Make sure ventilation slots are clear of dust or debris. Mount the saw to a work bench or table before use to prevent unexpected saw movement.If the saw moves during use, it could cause injury to the oper- ator and/or damage to the workpiece. NEVER lubricate the blade while it is in motion. Before moving the saw, make sure the cord is unplugged and the handle is locked in the down position.To avoid back injury, do not attempt to lift the saw by yourself. Give the saw a test run before cutting.If the tool vibrates excessively or makes unusual noises, stop operating the saw immediately and correct the problem. Make sure the blade is loaded correctly.The arrow on the blade should point in the same direction as the arrow on the upper blade cover. Blade teeth should point downward. Never hold or clamp the waste portion of the material.Cutoff pieces must be free to move aside or they may wedge against the blade and cause injury to the operator or damage to the workpiece. If the blade becomes clogged with debris, release the trigger switch and let the blade come to a complete stop before unplugging the tool and removing the debris. After finishing a cut, release the trigger switch and allow the blade to come to a complete stop before raising the handle. Make sure the blade is up to speed before lowering it into the workpiece. Do not use this compound miter saw for cutting ferrous metals or steel. Cutting non-ferrous metals can be dangerous. Follow all Safety instructions carefully. Use only blades specifically made for cutting non-ferrous metal. Non-ferrous metals should be cut only under the supervision of an experi- enced person. 9 Release lower guard retraction mechanism after each cut and before moving or removing the workpiece. Always keep arms, hands, and fingers away from the workpiece while it is on the table and the Miter Saw is turned on. Severe injury could result. Always clamp the workpiece firmly against the work table.Never attempt to hold the workpiece by hand. The blade can seize in the workpiece causing it to spin rapidly. This will cause loss of control of the workpiece resulting in severe injuries or damage to the workpiece and Miter Saw. DO NOT cut materials that could shatter or grab the blade. Make sure the blade is loaded correctly.The arrow on the blade should point in the same direction as the arrow on the upper blade cover. Blade teeth should point downward. Reduce the risk of unintentional starting.Ensure the “ON/OFF”switch is set to the “OFF”position before plugging the power cord into the AC outlet. NEVER use a dull blade.Keep blade sharp and free from dents or damage. Make sure the blade is properly aligned. Unplug the cord and use your hand to spin the blade. The blade should spin smoothly without making contact with any other part of the saw. If there is contact, realign the blade before using the saw. Make sure the blade and blade guards are free from debris. Make sure the blade guards are properly installed. Check all screws and fastenings before use. Make sure the blade screw is tight and secure. Cut only one piece of material at a time. Leave enough room for the waste piece to move once it is cut or it may become wedged against the blade and cre- ate a hazard. Be extremely careful when cutting pieces that are very large, very small or oddly shaped.Make sure all oddly shaped pieces are held securely so they can- not slip or cause kickback. Moulding should be clamped down flat before cut- ting. DO NOT let the workpiece sag or bend.If necessary, use tables or sawhorses to support the piece while cutting. NEVER let your fingers get closer than 4 to the blade.You cannot cut any workpiece that requires you to get your hand closer than 4 to the blade.
SYMBOLS IMPORTANT: Some of the following symbols may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.SYMBOL NAME EXPLANATION V Volts Voltage (Potential)A Amperes CurrentHz Hertz Frequency (Cycles per Second)W Watt PowerKg Kilograms Weight Alternating Current Type of CurrentDirect Current Type of CurrentAlternating or Direct Current Type of CurrentEarthing Terminal Grounding TerminalClass II Construction Denotes Double Insulation min Minutes Times Seconds Time Diameter Size of Drill Bits, Grinding Wheels, etc. No-Load Speed No-Load Rotational Speed .../min Revolutions per Minute Revolutions, Surface Speed, Strokes, etc., per Minute 1,2,3, … Ring Selector Settings Speed, Torque or Position Settings FUNCTIONAL DESCRIPTION CONTROLS AND COMPONENTS: 1. Trigger Switch 2. Laser Switch 3. Main Handle 4. Laser Case 5. Upper Guard 6. Power Cord 7. Arbor Lock 8. Dust Port 9. Handle Lock 10. Bevel Adjustment Hex Nut 11. Fence Adjustment Bolts 12. Fence 13. Vise Mounting Hole 11 14. Miter Adjustment Button 15. Blade Guard 16. Lower Guard 17. Fence Bracket 18. Wing Screw 19. Bar Clamps (4) 20. Table Extensions (2) 21. Dust Bag 22. Wrench 23. Adjustable Screw Handle 24. Vise 25. Bevel Knob and Washer 21 23 25 22 19 24 13 14 1516 712 9 25 17 10118 4 6 5 20 1 23 18
INSTALLING THE DUST BAG 1. Squeeze the two tabs on the neck of the dust bag to open the spring clip wide enough to slip the dust bag opening over the rim of the dust port. Make sure the bag is pushed past the locking ridge. 2. Rotate the bag until the zipper is facing down. 3. Release the tabs. STORING BLADE WRENCH To keep the blade wrench from being misplaced, slide it into the storage slot at the rear of the saw base. ASSEMBLING TABLE EXTENSIONS 1. Unplug the power cord. 2. Lock the saw handle and the miter table in the down position. 3. Tilt the saw back and fasten it securely in place to make sure that it will not fall forward or tip off the workbench while you are working underneath the base. 4. Slide the adjustable fence bracket onto the arm of the table extension. Screw the wing screw at the bottom of the bracket until the bracket remains firmly in place. 5. Insert the table extension into the first set of holes on the base. Make sure the fence bracket rests on top of the arms. 6. Slip a bar clamp over each arm, screw side out. ASSEMBLY To prevent injury and/or property damage, DO NOT plug in the saw if any part is missing or damaged. Make sure all saw parts are present and undamaged before using this Miter Saw. ATTACHING HANDLE 1. Locate the handle hole in the front of the miter table. 2. Insert the screw end of the handle into the hole and turn clockwise until the handle is securely tightened. 3. To release the miter table from its set position, loosen the handle a quarter turn and press down on the miter handle release. To lock the table into place, tighten the handle. ATTACHING BEVEL KNOB 1. Slip washer over the screw on the bottom of the bevel knob and insert the screw into the hole at the rear of the saw. 2. Turn knob clockwise until tight. 14 13 ATTACHING THE MITER HANDLE MITER HANDLE BEVEL KNOB ATTACHING BEVEL KNOB WRENCH STORAGE SLOT WRENCH STORING THE WRENCH ATTACHING THE DUST BAG
T Th he e M Mi it te er r S Sa aw w m mu us st t b be e f fi ir rm ml ly y m mo ou un nt te ed d t to o a a w wo or rk kb be en nc ch h o or r o ot th he er r s st tu ur rd dy y w wo or rk k s su ur r- - f fa ac ce e b be ef fo or re e u us se e. . Once the mounting location is selected, attach the saw to the bench with wood screws. I If f a a m mo or re e p po or rt ta ab bl le e m mo ou un nt ti in ng g s si it te e i is s d de es si ir re ed d, , t th he e s sa aw w m ma ay y b be e a at tt ta ac ch he ed d t to o a a 3 3/ /4 4 p pi ie ec ce e o of f p pl ly yw wo oo od d. . Make sure all four mounting feet are securely anchored to the plywood. Before using saw, clamp the plywood to sawhorses or other stationary mounting surfaces. Make sure the location is firm and level and allows enough room to safely maneuver the workpiece. Table extensions must be installed before mounting saw. L LA AS SE ER R G GU UI ID DE E Use of controls or procedures, or performance of proce- dures other then those specified herein may result in hazardous radiation exposure. 7. Push the arms through the second set of holes until the ends touch the base of the saw. 8. Carefully tighten the bar clamp screws until the table extensions are held firmly in place. Turn the lock nuts clockwise to keep the screw from loosening. 9. Repeat Steps 4 through 8 for the table extension on the other side. 10.Unfasten the saw and carefully lower it down onto the workbench. A AT TT TA AC CH HI IN NG G T TH HE E V VI IS SE E Position the grip-plate as shown and insert the vise inside the vise mounting hole. MOUNTING THE SAW DO NOT use the Miter Saw until it is securely mounted. An unmounted saw may shift or move unexpectedly during use, causing personal injury and/or property damage. 15 16 FENCE BRACKET TABLE EXTENSION WING SCREW ASSEMBLING THE TABLE EXTENSIONS ATTACHING THE VISE MOUNTING THE SAW BAR CLAMP GRIP-PLATE
18 L LA AS SE ER R S SA AF FE ET TY Y N NE EV VE ER R L LO OO OK K I IN NT TO O T TH HE E L LA AS SE ER R B BE EA AM M. . Any contact with the eyes by the beam could cause injury. Do not use the laser when cutting reflective materials. D DO O N NO OT T A AI IM M T TH HE E L LA AS SE ER R B BE EA AM M A AT T A AN NY YO ON NE E O OR R A AT T R RE EF FL LE EC CT TI IV VE E S SU UR RF FA AC CE ES S. . C CL LA AS SS S 2 2M M L LA AS SE ER R P PR RO OD DU UC CT T. . Any contact with the eyes by the beam could cause injury. Ensure the laser beam is turned on only when the tool is on a non- reflective workpiece and as such it is aimed only at the work surface. Metals and other materials like steel which can be highly reflective should only be cut with- out the use of the laser. S ST TO OR RE E O OU UT T O OF F R RE EA AC CH H O OF F C CH HI IL LD DR RE EN N. . Equipment should be in a high location or locked up to keep out of reach of children. It is not a toy. D DO O N NO OT T T TA AM MP PE ER R W WI IT TH H T TH HE E L LA AS SE ER R O OU UT TP PU UT T. . Changing the performance of the laser to increase its output is prohibited. Any claim for damages or injuries resulting from not following these instructions will be refused. O OP PE ER RAAT TI IO ON N A AC CC CE ES SS SI IB BL LE E F FI IE EL LD DS S: : Wavelength 636-660nm Laser Power for Classification