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Aimco Brakes Assembly System A50 Standard Screw Presenter Operations Manual
Aimco Brakes Assembly System A50 Standard Screw Presenter Operations Manual
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PO Box 16 460, Portland OR 97292-0460 y 800-852-1368 y Fax 800-582-9015 www.aimco-global.com A-50 Series Screw Presenter Operations Manual
Table of Contents Page Before Operating 1 Parts Identification 2 Sizing & Adjustments 3 Brush Adjustment 4 Gate Board Adjustment 5 Bit Guide Adjustment 5-6 Rail Adjustment 6 Operation 7-8 Troubleshooting9-10 Maintenance 11-12 Specifications 13 Maintenance Records 14 Notes 15 Warranty 16
- 1 - Before Operating Thank you for choosing the Acra-Feed® A-50 Series Automatic Screwfeeder . Please be sure and read this entire manual and familiarize yourself with the unit prior to operating. When set up and used correctly, this system will provide you with superior service. Please check to verify that the following components are with the system: z(1) A-50 Series Base unit z(1) Rail Cartridge (mounted in base unit) z(1) AC Power Adapter z(1) 2mm Hex Adjustment Tool
- 3 - Sizing & Adjustments SIZING The Acra-Feed A-50 Screw Presenter features interchangeable rails. This allows for easy changing of the fastener sizes (in appropriate ranges) without the need to purchase an additional system. The chart below indicates the rail combinations to suit your desired fastener size. MODEL RAIL TYPE SCREW SIZE AR-0 1.4mm / #0 A-50-A AR-1.7 1.7 mm BR-1 2.0 mm / #1 BR-2 2.3 mm / #2 BR-3 2.6 mm / #3 A50-B BR-4 3.0 mm / #4 CR-6 3.5 mm / #6 CR-8 4.0 mm / #8 A-50C CR-10 5.0 mm / #10 RAIL SELECTION CHART ADJUSTMENTS The A-50 has four (4) major points of adjustment that allow you to optimize the system for your own unique fastener: •RAIL ADJUSTMENT • BRUSH ADJUSTMENT • GATE BOARD ADJ USTMENT • BIT GUIDE ADJUSTME NT The A-50 requires the use of fasteners with an internal, easy leading, drive style. Typically utilized drive styles are Phillips, Torx, and Allen. Slotted drive and socket-style drives (such as hex bolt style) are not able to be used in the A-50 system. Bits should be of a type that has a reduced shank at the tip. This is to accommodate the space in the bit guide located in the front of the unit. The spacing in the bit guide is designed to assist the operator in location of the fastener to be picked up. 1 TURN OFF POWER BEFORE EACH ADJUSTMENT.
- 4 - Sizing & Adjustments (cont.) BRUSH ADJUSTMENT 1. Brush needs to be orientedhorizontally before adjustment. If the brush is not oriented horizontally, use the adjustment tool to manually move the brush. Accessing the manual operating hole, turn the adjuster clockwise until the brush reaches horizontal position (Figure 3). 2. Place 3-5 screws in the groove of the rail inside the hopper area. The screws should be seated in the track with the heads resting on the top of the rails. 3. Loosen brush fix screws. 4. Manually roll the rail down (see above) and adjust the gap between the brush and the screws to .5mm/.020” as shown in Figures 4 & 5. 5. Tighten brush fix screws.
- 5 - Sizing & Adjustments (cont.) GATE BOARD ADJUSTMENT 1. Remove screw chamber cover. 2. To place 3 to 5 screws in the slotbetween the rails, shank down. 3. Loosen gate board set screw andadjust bottom edge of gate board to produce a gap of 0.5mm/0.20” between screw head and gate board bottom edge. 4. Re-tighten gate board screw set. BIT GUIDE ASSEMBLY & ADJUSTMENT 1. To place 3 to 5 screws in the slot between the rails, shank down. 2. Raise rear of the unit to enable screwsto slide to the stopper. 3. Loosen bit guide assembly fix screwand adjust the gap between rail cover and screw head to 0.5-1mm/.020-.040 clearance as shown in Figure 8. 4. Re-tighten bit guide assembly adjustment screw. Â For proper bit engagement, the bit guide needs to be aligned with the center of the screw.
- 6 - Sizing & Adjustments (cont.) BIT GUIDE ASSEMBLY & ADJUSTMENT (cont.) 5. Loosen bit guide fixture screw. . Adjust center of V groove AIL ADJUSTMENT 6 to line with center of rail groo ve. Align and secure bit guide fixture screws. R l groove. crews 2. x wrench into the rail. Fi nd screw on left side of 3. f bit guide to align with center of e Place 3-5 screws in rai 1. Slope machine to make s slide to the stopper. Insert the he front and loosen panel. A djust the bottom-end o screw. Secure bit guide fixtur screw.
- 7 - Operation Install Screws 1. Turn off power. Removescrew chamber cover. Pour screws into left and right screw chambers. Distribute evenly. 2. When bin is at its lowest position, screws should not cover rail. 3. A circuit will stopmachine if bin is too full to allow bin to reach top of the travel. Turn on Power 1. Insert adapter into hole onrear of machine (see Figure 14). 2. Turn on power switch onthe front panel. Power switch will illuminate. Screw’s bin will move up/down and rail will vibrate. Pick up Screws 1. Make sure the type of bit on driver is correct for screws. Make surebit is magnetized. 2. Slide bit down in front of bit guide until bit engages screw. 3. Pull screws out toward the user; it’s not necessary to push down onscrew.
- 8 - Operation (cont.) MACHINE INCLINE ADJUSTMENT Some screws may not move smoothly on the rail. To improve screw delivery, there is an adjustment to increase the rail incline. How to Incline Machine 1. Use hex wrench to loosen footbracket screws on machine. 2. Raise up rear side of machine toproper position. Fasten two fix screws. 3. Do not insert loose objects under foot bracket for more incline. It can cause a screw to lock problem.