AEM Suzuki 20022007 GSX1300R Hayabusa 303550 User Manual

							P/N  3 0-3 550
2 002-2 007 S uzu ki G SXR 1300 H aya b usa
6  S peed
P lu g &  P la y A dap te r H arn ess
AEM  P erfo rm ance E le ctr o nic s
A EM  P erfo rm ance E le ctr o nic s, 2 205 1 26th  S tr e et U nit  A , H aw th orn e, C A 9 0250
P hone: ( 3 10) 4 84-2 322  F a x: ( 3 10) 4 84-0 152
h ttp ://w ww.a em ele ctr o nic s.c om
I n str u ctio n P art N um ber: 1 0-3 550
D ocum ent B uild  8 /2 4/2 015
I
n str u ctio n
M an ual
STO P!
 T HIS  P RO DUC T H AS L E G AL R ESTRIC TIO NS. 
      R EAD  T HIS  B EFO RE IN STALLIN G /U SIN G !
T H IS  P R O DUCT M AY B E U SED  S O LELY
 O N V EH IC LES  U SED  IN  S A NCTIO NED  C O MPETIT IO N W HIC H M AY N EV ER  B E U SED  U PO N A
P U BLIC  R O AD O R H IG HW AY, U NLES S P ER M IT TED  B Y  S PEC IF IC  R EG ULA TO RY  E X EM PTIO N. ( V IS IT  T H E “ E M IS SIO NS” P A GE A T H TTP://
W WW.S EM ASA N.C O M/E M IS SIO NS
 F O R S TA TE B Y  S TA TE D ETA IL S .)
I T  IS  T H E R ES PO NSIB IL IT Y  O F T H E IN STA LLER  A ND/O R U SER  O F T H IS  P R O DUCT T O  E N SURE T H A T IT  IS  U SED  IN  C O MPLIA NCE W IT H
A LL A PPLIC A BLE L A W S A ND R EG ULA TIO NS. IF  T H IS  P R O DUCT W AS P U RCHA SED  IN  E R RO R, D O  N O T
 IN STA LL A ND/O R U SE IT . T H E
P U RCHA SER  M UST
 A RRA NG E T O  R ETU RN T H E P R O DUCT F O R A  F U LL R EFU ND.
T H IS  P O LIC Y  O NLY  A PPLIE S  T O  IN STA LLER S A ND/O R U SER S W HO  A RE L O CA TED  IN  T H E U NIT ED  S TA TES ; H O W EV ER  C USTO MER S
W HO  R ES ID E IN  O TH ER  C O UNTR IE S  S HO ULD  A CT IN  A CCO RDA NCE W IT H  T H EIR  L O CA L L A W S A ND R EG ULA TIO NS.
W ARNIN G : T his  in sta lla tio n is  n ot fo r th e tu nin g n ovic e ! U se  th is  s y ste m  w ith  E X TR EM E c a utio n! T he A EM
I n fin ity  P ro gra m mable  E M S a llo w s fo r to ta l fle xib ility  in  e ngin e tu nin g. M is u se  o r im pro per tu nin g o f th is
p ro duct c a n d estr o y y o ur e ngin e! If y o u a re  n ot w ell v e rs e d in  e ngin e d yn am ic s a nd th e tu nin g o f e ngin e
m anagem ent s y ste m s D O  N O T a tte m pt th e in sta lla tio n. R efe r th e in sta lla tio n to  a n A EM -tr a in ed tu nin g
s h op o r c a ll 8 00-4 23-0 046 fo r te ch nic a l a ssis ta nce .
N O TE: A ll s u pplie d A EM  c a lib ra tio ns, W iz a rd s a nd o th er tu nin g in fo rm atio n a re  o ffe re d a s p ote ntia l
s ta rtin g p oin ts  o nly . IT  IS  T H E R ES PO NSIB IL IT Y O F T H E E N G IN E T U NER  T O  U LTIM ATELY C O NFIR M  IF  T H E
C ALIB RATIO N IS  S AFE F O R IT S  IN TEN DED  U SE. A EM  h old s n o r e sp onsib ility  fo r a ny e ngin e d am age th at
r e su lts  fr o m  th e m is u se  o r m is tu nin g o f th is  p ro duct! 
						

							2
© 2 015 A EM  P erfo rm ance E le ctr o nic s
P
/N  3 0-3 550
OVE R VIE W
T he 3 0-3 550 A EM  In fin it y  A dapte r K it  w as d esig ned fo r th e 2 002–2007 S uzuki  G SXR 1300 H ayabusa.
T his  is  a  tru e s ta ndalo ne s yste m  th at e lim in ate s th e u se o f  th e fa cto ry  E CU. T he u se o f  th is  a dapte r
m akes th e k it  “p lu g a nd p la y” s o n o c uttin g o r s plic in g w ir e s is  n ecessary . T he b ase c onfig ura tio n file s
a va ila ble  fo r th e In fin it y  E M S a re  s ta rtin g p oin ts  o nly  a nd w ill  n eed to  b e m odifie d fo r e ve ry  s pecific
a pplic atio n. In clu ded in  th ese in stru ctio ns a re  d escrip tio ns o f  im porta nt d iffe re nces b etw een u sin g th e
f a cto ry  S uzuki  E CU a nd u sin g th e A EM  In fin it y  E CU.
T he a va ila ble  A EM  In fin it y  E M S p art n um bers  fo r th is  a dapte r k it  a re : 
30-7 106 IN FIN IT Y -6
GETTIN G  S TA RTE D
R efe r to  th e 1 0-7 106 fo r E M S 3 0-7 106 In fin ity  Q uic k S ta rt G uid e fo r a ddit io nal  in fo rm atio n o n g ettin g
t h e e ngin e s ta rte d w it h  th e In fin it y  E M S. T he S uzuki  G SXR 1300 H ayabusa b ase s essio n is  lo cate d in  C :
\ D ocum ents \A EM \In fin it y  T uner\S essio ns\B ase S essio ns
DO W NLO ADABLE  F IL E S
F ile s c an b e d ow nlo aded fr o m  w ww.a em in fin it y .c om
. A n e xperie nced tu ner m ust b e a va ila ble  to  c onfig ure
a nd m anip ula te  th e d ata  b efo re  d riv in g c an c om mence. T he Q uic k S ta rt G uid e a nd F ull  M anual  d escrib e
t h e s te ps fo r lo ggin g in  a nd re gis te rin g a t w ww.a em in fin it y .c om
. T hese d ocum ents  a re  a va ila ble  fo r
d ow nlo ad in  th e S upport s ectio n o f  th e A EM  E le ctro nic s w ebsit e : h ttp ://w ww.a em ele ctro nic s.c om /
p ro ducts /s upport/in stru ctio ns
D ow nlo adable  file s fo r 2 002–2007 S uzu ki G SXR1300 H aya busa
7106-X XXX-1 29  v 9 6.1  In f- 6  H ayabusa (X XXX =  s eria l  n um ber) 
OPTIO NS
3 0-2 001 U EG O W id eband O 2 S enso r
B osch L S U4.2  W id eband O 2 S ensor th at c onnects  to  A EM  3 6-3 550 S uzuki  G SXR 1300 H ayabusa
A dapte r H arn ess
3 0-3 602 IP 67 L oggin g C able
U SB A -to -A  e xte nsio n c able : 3 9” lo ng w it h  rig ht a ngle d c onnecto r a nd b ayonet s ty le  lo ck
IN FIN IT Y C O NNEC TO RS
T he A EM  In fin it y  E M S u ses th e M X123 S eale d C onnectio n S yste m  fr o m  M ole x. A EM  s tro ngly
r e com mends th at u sers  b ecom e fa m ilia r w it h  th e p ro per to ols  a nd p ro cedure s fo r w ork in g w it h  th ese h ig h
d ensit y  c onnecto rs  b efo re  a tte m ptin g a ny m odific atio ns. T he e ntir e  M ole x M X123 U ser M anual  c an b e
d ow nlo aded d ir e ct fr o m  M ole x a t:
h ttp ://w ww.m ole x.c om /m x_uplo ad/fa m ily //M X123U serM anual. p df 
						

							2002-2 007 S uzu ki G SXR1300 H aya busa
3
© 2 015 A EM  P erfo rm ance E le ctr o nic s
IN FIN IT Y A DAPTE R  H A RNESS
I n clu ded w it h  th e S uzuki  G SXR 1300 H ayabusa k it  is  a n a dapte r h arn ess. T his  is  u sed to  m ake th e
c onnectio n b etw een th e A EM  In fin it y  E M S a nd th e S uzuki  w ir in g h arn ess p lu g a nd p la y. T his  is  d epic te d
b elo w  w it h  th e 8 0-p in  c onnecto r a nd th e S uzuki  G SXR 1300 H ayabusa h eader. T here  a re  a ls o a  fe w  o th er
i n te gra te d c onnecto rs  w it h in  th is  h arn ess d escrib ed b elo w .
T he b la ck 6  p in  “L am bda 1 ” p lu g is  fo r c onnectin g U EG O w id eband B osch L S U4.2  s ensors  (A EM  3 0-
2 001). 
T he g ra y D euts ch 4 P  D TM  c onnecto r is  u sed fo r “A EM Net”. A EM Net is  a n o pen a rc hit e ctu re  b ased o n
C AN 2 .0  w hic h p ro vid es th e a bilit y  fo r m ult ip le  e nable d d evic es, s uch a s d ashboard s, d ata  lo ggers , e tc .,
t o  e asily  c om munic ate  w it h  o ne a noth er th ro ugh tw o tw is te d c able s (C AN+/C AN-).
T he g ra y D euts ch 2 -p in  “F la sh E nable ” c onnecto r is  u sed fo r s econdary  h ard w are  fla shin g. T he in clu ded
s hunt c onnecto r ju m ps th e 2  w ir e s to geth er. O nce in it ia lly  fla shed, th e E M S is  n orm ally  u pgra ded in  th e
s oft w are , n ot u sin g th is  c onnecto r. 
T he g ra y D euts ch 1 2P  D TM  “A uxilia ry ” c onnecto r is  u sed to  a dapt m any c om mon a ncilla ry  in puts  a nd
o utp uts  e asily . In clu ded in  th e k it  a re  a  D TM  1 2P  m atin g c onnecto r, 1 2 D TM  te rm in als , a nd a  D TM  1 2P
w edgelo ck. If  u sed, th ese c om ponents  w ill  n eed to  b e te rm in ate d b y th e in sta lle r o r e nd u ser w it h  1 6–
2 2aw g w ir e  (n ot in clu ded). N ote : th e p in  n um berin g is  m old ed in to  th e c onnecto r.
T he  A ux C onnecto r P in out  p age o f  th is  m anual  h as a  d escrip tio n o f  e ach o f  th e a va ila ble  in put/o utp ut
f o und in  th e H ayabusa s pecific  “A uxilia ry ” c onnecto r. 
						

							4
© 2 015 A EM  P erfo rm ance E le ctr o nic s
P
/N  3 0-3 550
CO OLA NT G AUG E
T he H ayabusa c oola nt g auge u ses a  s eria l  c om munic atio n s tre am  to  re ceiv e  c oola nt te m pera tu re  fr o m
t h e s to ck E CU.  T he In fin it y  s upports  th e s eria l  s tre am  c oola nt g auge fu nctio nalit y .  T he c orre spondin g
t e m pera tu re  v s . n eedle  p osit io n c hart illu stra te s h ow  th e g auge is  c hara cte riz ed u sin g th e In fin it y .  T he
o ve r te m pera tu re  lig ht w ill  illu m in ate  a t 1 14 d egre es C .  T he c oola nt g auge is  o nly  s upporte d w it h  th e u se
o f  th e A EM  3 0-3 550 H ayabusa a dapte r h arn ess.
IN FIN IT Y E M S IN STA LLA TIO N
Ste p  1
Rem ove  th e re ar c ove r a nd s eat fr o m  th e H ayabusa. 
						

							2002-2 007 S uzu ki G SXR1300 H aya busa
5
© 2 015 A EM  P erfo rm ance E le ctr o nic s
Ste p  2
Dis connect th e b atte ry  a nd re m ove  th e H ayabusa E CU, to ol
k it  (if  p re sent), a nd c ente r c onnectin g p ie ce (s how n le ft ,
p ic tu re  3 ). 
						

							6
© 2 015 A EM  P erfo rm ance E le ctr o nic s
P
/N  3 0-3 550
Ste p  3
Care fu lly  s lid e th e In fin it y  in to  th e ta il  o f  th e H ayabusa a s
s how n.  A ffix  th e In fin it y  to  th e ta il  in  th e o rie nta tio n s how n in
p ic tu re s 2  a nd 3  u sin g v e lc ro  s trip s.
Ste p  4
Slid e th e In fin it y  M ole x 8 0-p in  c onnecto r in to  th e H ayabusa
t a il  a nd p lu g it  in to  th e In fin it y . 
						

							2002-2 007 S uzu ki G SXR1300 H aya busa
7
© 2 015 A EM  P erfo rm ance E le ctr o nic s
Ste p  5
Connect th e tw o H ayabusa E CU c onnecto rs  to  th e In fin it y
a dapte r h arn ess.
Ste p  6
Care fu lly  s lid e th e 6 -p in  U EG O c onnecto r th ro ugh th e c hassis
a nd c onnect to  A EM  U EG O s ensor (if  e quip ped).  E nsure  a ll
c able s a re  s ecure ly  fa ste ned a nd ro ute d in  a  s afe  m anner. 
						

							8
© 2 015 A EM  P erfo rm ance E le ctr o nic s
P
/N  3 0-3 550
Ste p  7
Care fu lly  ro ute  th e w heel  s peed c onnecto r th ro ugh th e
c hassis  to  th e H ayabusa w heel  s peed c onnecto r in  fr o nt o f
t h e c oola nt o ve rflo w  ta nk.  U nplu g th e H ayabusa w heel  s peed
c onnecto rs  a nd p lu g th em  in to  th e In fin it y  a dapte r h arn ess. 
E nsure  a ll  c able s a re  s ecure ly  fa ste ned a nd ro ute d in  a  s afe
m anner. 
						

							2002-2 007 S uzu ki G SXR1300 H aya busa
9
© 2 015 A EM  P erfo rm ance E le ctr o nic s
Ste p  8
In sta ll  th e A EM  4  c hannel  c oil  d riv e r a nd e nsure  a dequate
h eat s in kin g is  u sed. 
						

							10
© 2 015 A EM  P erfo rm ance E le ctr o nic s
P
/N  3 0-3 550
Ste p  9
Locate  th e b atte ry  n egativ e  rin g te rm in al  (N O  F U SE O N
L E AD) fr o m  th e c oil  d riv e r c onnecto r a nd c onnect to  th e
b atte ry  n egativ e  te rm in al.
Ste p  1 0
Fin d th e b atte ry  p osit iv e  rin g te rm in al  (H AS F U SE O N L E AD)
a nd in sta ll  o nto  th e b atte ry  p osit iv e  te rm in al.