AEM Porsche 20072009 9971 Turbo 303901 User Manual
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2007-2 009 P ors c h e 9 97.1 T urb o 31 © 2 015 A EM P erfo rm ance E le ctr o nic s EXPA NSIO N O UTP UTS T he A EM A dapte r In te rfa ce in clu des th re e a ddit io nal lo w sid e o utp uts ( O N/O FF 6 A M ax, n ot P W M-a ble ) a nd th re e a ddit io nal lo w sid e re la y d riv e rs (5 00m A M ax, n ot P W M-a ble ). T hese o utp uts c an b e re - c onfig ure d in th e O utp ut F unctio n A ssig nm ents w iz ard ta b.
32 © 2 015 A EM P erfo rm ance E le ctr o nic s P /N 3 0-3 901 A lt h ough re config ura ble , th e A EM b ase c alib ra tio n h as th ese e xpansio n o utp uts s etu p a s fo llo w s: Outp ut Pin Functio n CAN_LS 0 AEM A dapte r, P ors che H eader S id e, C onnecto r 3 , P in 3 1 Ele ctro nic B ypass V alv e D ir e ct C ontro l CAN_LS 1 AEM A dapte r, P ors che H eader S id e, C onnecto r 3 , P in 1 6 Turb ocharg er E le ctro nic W ate r P um p D ir e ct C ontro l CAN_LS 2 AEM A dapte r, P ors che H eader S id e, C onnecto r 3 , P in 1 a nd P in 2 6 Vario cam P lu s L o/H i C am D ir e ct C ontro l CAN_R ela yC trl_ 0 AEM A dapte r, P ors che H eader S id e, C onnecto r 4 , P in 2 5 Engin e C om partm ent B lo w er F an R ela y C ontro l CAN_R ela yC trl_ 1 AEM A dapte r, P ors che H eader S id e, C onnecto r 4 , P in 2 7 A/C C om pre ssor R ela y C ontro l CAN_R ela y_C trl_ 2 AEM A dapte r, P ors che H eader S id e, C onnecto r 4 , P in 3 1 Engin e C om partm ent B lo w er F an R ela y C ontro l
2007-2 009 P ors c h e 9 97.1 T urb o 33 © 2 015 A EM P erfo rm ance E le ctr o nic s FU EL P UM PS T he P ors che 9 97.1 T urb o is e quip ped w it h tw o fu el p um ps. F uel p um p 1 w ill p rim e a t k ey o n (L ow sid e 0 ) a nd ru n w hen th e e ngin e is ru nnin g. F uel p um p 2 (L ow sid e 2 ) is u ser c onfig ura ble a nd w ill a ctiv a te o nly w hen b oth th ro ttle a nd R PM g o a bove th e F uel P um p 2 O n T hro ttle a nd F uel P um p 2 O n R PM a nd r e m ain a ctiv e u ntil th ro ttle o r R PM d ip b elo w th e F uel P um p 2 O ff T hro ttle o r F uel P um p 2 O ff R PM c ondit io ns. T his is c onfig ura ble in th e O utp ut F unctio n A ssig nm ents ta b o f th e w iz ard .
34 © 2 015 A EM P erfo rm ance E le ctr o nic s P /N 3 0-3 901 IN FIN IT Y E M S IN STA LLA TIO N T he fo llo w in g in sta lla tio n in stru ctio ns a re s how n o n a P ors che 9 97.1 T urb o c oupe. In sta lla tio n o n a P ors che 9 97.1 T urb o c onve rtib le w ill v a ry . Ste p 1 O pen th e h ood a nd d is connect th e b atte ry . L ow er th e re ar s eats a nd lo cate th e f a cto ry s ub-w oofe r C are fu lly p ull o ut th e tw o p la stic s ub- w oofe r p ort trim p ie ces. Ste p 2 R em ove th e tw o re ar s eat b ra ckets Ste p 3 R em ove th e tw o b olt s b elo w th e s ubw oofe r p orts .
2007-2 009 P ors c h e 9 97.1 T urb o 35 © 2 015 A EM P erfo rm ance E le ctr o nic s Ste p 4 S lid e th e s ubw oofe r a ssem bly fo rw ard , u n-c lip th e p ow er c onnecto r a nd re m ove t h e s ubw oofe r. Ste p 5 P ull th e c ente r o f th e c arp et p ad u p w hile p ullin g th e e nds in w ard to re m ove t h e c arp et p ad, e xposin g th e E CU s helv e s. Ste p 6 R em ove th e fiv e 1 0m m n uts fa ste nin g t h e E CU s helv e s to th e c ar a nd flip th em o ve r, e xposin g th e D M E.
36 © 2 015 A EM P erfo rm ance E le ctr o nic s P /N 3 0-3 901 Ste p 7 R em ove th e fo ur b olt s a nd tw o n uts f a ste nin g th e D M E a nd 4 W D c ontro lle r t o th e s helf. R em ove th e fiv e e le ctric al c onnecto rs to th e D M E a nd re m ove th e D M E a nd 4 W D c ontro lle r b ra ckets a s t h ey w ill n ot b e re -u sed. Ste p 8 T o m ake ro om fo r th e A EM In fin it y , th e r e la y c arrie r o n th e d riv e rs s id e o f th e v e hic le m ust b e m odifie d a s h alf o f th e h old er is u nused. R em ove th e re la ys/ f u ses a nd c ut th e h old er d ir e ctly in h alf. R epla cem ent re la y h old ers c an b e p urc hased fr o m P ors che fo r ~ $30 a nd t h e P ors che p art n um ber is 9 96.6 10.1 11.0 0. Ste p 9 R e-in sta ll th e re la ys/fu ses in th e s how n o rie nta tio n a nd a dd a p ie ce o f th e s upplie d v e lc ro a s s how n.
2007-2 009 P ors c h e 9 97.1 T urb o 37 © 2 015 A EM P erfo rm ance E le ctr o nic s Ste p 1 0 P lu g in b oth e nds o f th e In fin it y a dapte r i n a nd a ffix th e a dapte r a nd 4 W D c ontro lle r to th e v e hic le w it h th e s upplie d v e lc ro . Ste p 1 1 In sta ll th e In fin it y a nd re la y h old er a s s how n u sin g th e s upplie d v e lc ro . Ste p 1 2 T he fin is hed in sta ll s hould lo ok s im ila r to t h is . R oute U SB/L oggin g/A UX/A EM N et c able s/w ir e s a s d esir e d. R e-in sta ll th e a lu m in um s helf, c arp et, a nd s ubw oofe r i n re ve rs e o rd er fr o m re m ova l.
38 © 2 015 A EM P erfo rm ance E le ctr o nic s P /N 3 0-3 901 PIN O UTS Pors ch e P in outs Pin 2007-2 009 P ors ch e 9 97.1 T urb o Adap te r P in In fin it y P in Hard w are R efe re nce Fu nctio n Hard w are S pecif ic atio n Note s 1 1 DM E R ela y, T erm in al 1 5 A2-9 8, A 2-1 06 C1-6 5 +12V Ig nit io n S w it c h Ig nit io n S w it c h 10K P ulld ow n Full tim e b atte ry p ow er m ust b e a vaila ble a t C 1- 1 0 b efo re th is in put is t r ig gere d. 2 DM E R ela y, T erm in al 3 0 A2-9 9, A 2-1 00 C1-1 0 +12V R 8C C PU +12V P erm P ow er Dedic ate d P ow er C PU Full tim e b atte ry p ow er 3 W-W ir e A2-1 14 --- --- --- --- --- 4 Gro und, E le ctr o nic s A2-9 4, A 2-9 5, A 2-9 6, A 2-9 7, A 2-1 15, A 2-1 16, A 2-1 17 C1-3 0, C 1-5 5, C 1-6 0, C 1-7 3, C 2-3 , C 2-3 9, C 2-4 0 GND Pow er G ro und Pow er G ro und Batte ry g ro und 5 Gro und, F uel I n je cto rs A2-9 4, A 2-9 5, A 2-9 6, A 2-9 7, A 2-1 15, A 2-1 16, A 2-1 17 C1-3 0, C 1-5 5, C 1-6 0, C 1-7 3, C 2-3 , C 2-3 9, C 2-4 0 GND Pow er G ro und Pow er G ro und Batte ry g ro und 6 Gro und, O utp ut S ta ges A2-9 4, A 2-9 5, A 2-9 6, A 2-9 7, A 2-1 15, A 2-1 16, A 2-1 17 C1-3 0, C 1-5 5, C 1-6 0, C 1-7 3, C 2-3 , C 2-3 9, C 2-4 0 GND Pow er G ro und Pow er G ro und Batte ry g ro und 7 Thro ttle M oto r A ctu ato r + O pen A1-1 21 C1-5 4 Harn ess_H B r id ge0_1 HBrid ge0_1 5.0 A m ax T hro ttle C ontr o l H brid ge D riv e +12V to o pen 8 DM E R ela y, T erm in al 8 7 A1-3 , A 1-4 , A 1- 5 C1-6 1, C 1-6 4 +12V +12V 12 V olt P ow er F ro m R ela y Rela y m ust b e c ontr o lle d b y + 12V r e la y c ontr o l s ig nal f ro m p in C 1-2 9 9 Thro ttle M oto r A ctu ato r - C lo se A1-1 20 C1-5 3 Harn ess_H B r id ge0_0 HBrid ge0_0 5.0 A m ax T hro ttle C ontr o l H brid ge D riv e +12V to c lo se 2 1 O2 S ensor H eate r B 2S 2 --- --- --- --- --- --- 2 O2 S ensor P um p C urre nt R egula to r B 1S 1 A2-8 2 C1-5 UEG O 1 IA UEG O 1 IA UEG O 1 IA O2 s ensor 1 p um p c urre nt r e gula to r 3 --- --- --- --- --- --- --- 4 --- --- --- --- --- --- --- 5 O2 S ensor P um p C urre nt R egula to r B 1S 1 A2-8 3 C1-6 UEG O 1 IP UEG O 1 IP UEG O 1 IP O2 s ensor 1 p um p c urre nt r e gula to r 6 O2 S ensor P um p C urre nt R egula to r B 2S 1 A2-8 6 C2-4 8 UEG O 2 IA UEG O 2 IA UEG O 2 IA O2 s ensor 2 p um p c urre nt r e gula to r 7 O2 S ensor H eate r B 1S 2 --- --- --- --- --- --- 8 O2 S ensor G ro und B 2S 2 --- --- --- --- --- --- 9 O2 S ensor G ro und B 1S 1 A2-8 4 C1-8 UEG O 1 V M UEG O 1 V M UEG O 1 V M O2 s ensor 1 g ro und
2007-2 009 P ors c h e 9 97.1 T urb o 39 © 2 015 A EM P erfo rm ance E le ctr o nic s 10 O2 S ensor G ro und B 2S 1 A2-8 8 C2-4 5 UEG O 2 V M UEG O 2 V M UEG O 2 V M O2 s ensor 2 g ro und 11 O2 S ensor G ro und B 1S 2 --- --- --- --- --- --- 12 --- --- --- --- --- --- --- 13 O2 S ensor H eate r B 2S 1 A2-1 18 C2-4 9 UEG O 2 H eat UEG O 2 H eat UEG O 2 H eat O2 s ensor 2 h eate r 14 O2 S ensor S ig nal B 2S 2 --- --- --- --- --- --- 15 O2 S ensor S ig nal B 1S 1 A2-8 5 C1-7 UEG O 1 U N UEG O 1 U N UEG O 1 U N O2 s ensor 1 s ig nal 16 O2 S ensor S ig nal B 2S 1 A2-8 9 C2-4 6 UEG O 2 U N UEG O 2 U N UEG O 2 U N O2 s ensor 2 s ig nal 17 O2 S ensor S ig nal B 1S 2 --- --- --- --- --- --- 18 --- --- --- --- --- --- --- 19 O2 S ensor H eate r B 1S 1 A2-1 19 C1-4 UEG O 1 H eat UEG O 1 H eat UEG O 1 H eat O2 s ensor 1 h eate r 20 --- --- --- --- --- --- --- 21 Engin e C om partm ent T em p S ensor A2-9 0 C2-1 6 Analo g T em p 5 Air b ox T em pera tu re 2.4 9K p ullu p to 5 V Main in put to b lo w er f a n c ontr o l 22 5v S upply M ass A ir flo w S ensor A2-9 1 C1-4 2 Sensor + 5V Sensor + 5V Regula te d, f u sed + 5V s upply f o r s ensor p ow er Analo g s ensor p ow er 23 --- --- --- --- --- --- --- 24 O2 S ensor P um p C urre nt R egula to r B 2S 1 A2-8 7 C2-4 7 UEG O 2 IP UEG O 2 IP UEG O 2 IP O2 s ensor 2 p um p c urre nt r e gula to r 3 1 Valv e L if t C ontr o l B 1 --- --- CA N L ow sid e 2 Valv e L if t C ontr o l B 1 On/O ff o nly l o w sid e s w it c h, 6 A m ax Not P W M-a ble , s ee s etu p w iz ard f o r c onfig ura tio n 2 Fuel In je cto r C ylin der 5 A1-6 5 C1-5 7 In je cto r 5 In je cto r 5 Satu ra te d o r p eak a nd h old , 3 A m ax c ontin uous In je cto r 5 3 Valv e, T ank V ent --- --- --- --- --- --- 4 Acuta tio n C harg e A ir P re ssure P osit io ner B 2 A1-6 3 C2-4 3 Low sid e 8 VTG T urb o B oost C ontr o l B 2 Low sid e s w it c h, 4 A m ax w it h i n te rn al f ly back d io de. In ductiv e l o ad s hould N O T h ave f u ll tim e p ow er Low sid e s w it c h, 4 A m ax w it h in te rn al f ly back d io de. In ductiv e lo ad s hould N O T h ave f u ll t im e p ow er 5 Oil T em pera tu re S ensor A1-4 8 C1-6 8 Analo g T em p 3 Oil T em pera tu re 2.4 9K p ullu p to 5 V See s etu p w iz ard f o r c onfig ura tio n 6 --- --- --- --- --- --- --- 7 5v S upply C harg e A ir P re ssure & O il P re ssure S ensor A1-2 8 C1-4 1 Sensor + 5V Sensor + 5V Regula te d, f u sed + 5V s upply f o r s ensor p ow er Analo g s ensor p ow er 8 Sig nal, T hro ttle P osit io n S ensor 2 A1-4 9 C2-2 1 Analo g 1 6 Thro ttle P osit io n 2 100k p ullu p to 5 V D o n ot c onnect s ig nals r e fe re nced to + 12V a s t h is c an p erm anently d am age th e E C U. M onit o r D BW 1_TPS B [% ]
40 © 2 015 A EM P erfo rm ance E le ctr o nic s P /N 3 0-3 901 9 Gro und, M ass A ir flo w S ensor A1-1 2 C1-1 9 Sensor G ro und Sensor G ro und Dedic ate d a nalo g g ro und Dedic ate d a nalo g g ro und 10 5v S upply T hro ttle A ctu atio n A1-1 3 C2-2 4 Sensor + 5V Sensor + 5V Regula te d, f u sed + 5V s upply f o r s ensor p ow er Analo g s ensor p ow er 11 Trig gerin g o f S econdary A ir P um p R ela y ( T erm in al 8 5) --- --- --- --- --- --- 12 Sig nal, C am shaft P osit io n S ensor B 1 A1-9 C1-2 2 Dig it a l 1 Cam shaft P osit io n S enor B 1 10K p ullu p to 1 2V See s etu p w iz ard f o r o ptio ns 13 --- --- --- --- --- --- --- 14 Acuta tio n C harg e A ir P re ssure P osit io ner B 1 ( V TG ) A1-6 4 C1-3 Low sid e 6 VTG T urb o B oost C ontr o l B 1 Low sid e s w it c h, 4 A m ax w it h i n te rn al f ly back d io de. In ductiv e l o ad s hould N O T h ave f u ll tim e p ow er Low sid e s w it c h, 4 A m ax w it h in te rn al f ly back d io de. In ductiv e lo ad s hould N O T h ave f u ll t im e p ow er 15 Fuel In je cto r C ylin der 3 A1-2 6 C1-5 9 In je cto r 3 In je cto r 3 Satu ra te d o r p eak a nd h old , 3 A m ax c ontin uous In je cto r 3 16 Turb o W ate r P um p --- --- CA N L ow sid e 1 Turb ocharg e r C oolin g W ate r P um p On/O ff o nly l o w sid e s w it c h, 6 A m ax Not P W M-a ble , s ee s etu p w iz ard f o r c onfig ura tio n 17 Gro und, S ensors A1-5 0 C1-2 0 Sensor G ro und Sensor G ro und Dedic ate d a nalo g g ro und Dedic ate d a nalo g g ro und 18 Sig nal, C am shaft P osit io n S ensor 2 A1-8 C1-2 3 Dig it a l 1 Cam shaft P osit io n S enor B 1 10K p ullu p to 1 2V See s etu p w iz ard f o r o ptio ns 19 Alt e rn ato r F eedback A1-1 --- --- --- --- --- 20 Exhaust G as T em pera tu re S ensor B 2 --- --- Exhaust T em p 2 Exhaust T em p 2 N/A This is tr a nsm it te d v ia C A N f ro m th e a dapte r to t h e In fin it y 21 --- --- --- --- --- --- --- 22 Engin e C oola nt T em pera tu re S ensor A-5 1 C1-6 6 Analo g T em p 1 Coola nt T em pera tu re 2.4 9K p ullu p to 5 V See s etu p w iz ard f o r c onfig ura tio n 23 Sig nal, M ass A ir flo w B 1 A-5 2 C2-3 3 Analo g 2 0 Mass A ir flo w S ensor B 1 100k p ullu p to 5 V D o n ot c onnect s ig nals r e fe re nced to + 12V a s t h is c an p erm anently d am age th e E C U. 24 Sig nal, T hro ttle P osit io n S ensor 1 A1-5 3 C1-3 5 Analo g 7 Thro ttle P osit io n 1 100k p ullu p to 5 V D o n ot c onnect s ig nals r e fe re nced to + 12V a s t h is c an p erm anently d am age th e E C U. M onit o r D BW 1_TPS A [% ] 25 Gro und, T hro ttle P osit io n S ensors 1 & 2 A1-5 0 C1-2 0 Sensor G ro und Sensor G ro und Dedic ate d a nalo g g ro und Dedic ate d a nalo g g ro und 26 Valv e L if t C ontr o l B 2 --- --- CA N L ow sid e 2 Valv e L if t C ontr o l B 2 On/O ff o nly l o w sid e s w it c h, 6 A m ax Not P W M-a ble , s ee s etu p w iz ard f o r c onfig ura tio n