AEM Polaris RZR XP Turbo 303822 User Manual
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P/N 3 0-3 822 2 016 P ola ris R ZR X P T urb o A EM In fin it y P lu g a n d P la y H arn ess AEM P erfo rm ance E le ctr o nic s A EM P erfo rm ance E le ctr o nic s, 2 205 1 26th S tr e et U nit A , H aw th orn e, C A 9 0250 P hone: ( 3 10) 4 84-2 322 F a x: ( 3 10) 4 84-0 152 h ttp ://w ww.a em ele ctr o nic s.c om I n str u ctio n P art N um ber: 1 0-3 822 D ocum ent B uild 7 /2 7/2 016 I n str u ctio n M an ual W ARNIN G : T his in sta lla tio n is n ot fo r th e tu nin g n ovic e ! U se...
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P/N 3 0-3 822 2 © 2 016 A EM P erfo rm ance E le ctr o nic s OVE R VIE W T he 3 0-3 822 A EM In fin it y P nP H arn ess w as d esig ned to ru n th e 2 016 P ola ris R ZR X P T urb o. T his is a tru e s ta ndalo ne s yste m th at e lim in ate s th e u se o f th e s to ck P ola ris E CU. T he u se o f th is h arn ess m akes th e k it “p lu g a nd p la y” s o n o c uttin g o r s plic in g w ir e s is n ecessary . T he b ase c onfig ura tio n file s a va ila ble fo r th e In fin it y E M...
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GETTIN G S TA RTED 3 © 2 016 A EM P erfo rm ance E le ctr o nic s IM PO RTA NT A PPLIC ATIO N N O TE S T he 3 0-3 822 A EM In fin it y P nP H arn ess a llo w s fo r a p lu g a nd p la y in sta lla tio n o f a n A EM In fin it y 5 08 P ow ers ports E CU to a 2 016 P ola ris R ZR T urb o. T his k it c om ple te ly re pla ces th e s to ck E CU a nd o ffe rs fu ll c ontro l o f fu el i n je ctio n, ig nit io n tim in g a dva nce, a nd d riv e b y w ir e (D BW ) e le ctro nic th ro...
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P/N 3 0-3 822 4 © 2 016 A EM P erfo rm ance E le ctr o nic s KIT C O NTE NTS AEM P /N Descrip tio n Qty 35-3 822 AEM In fin it y P nP H arn ess 1 35-2 843 Ig nit o r, 3 -C hannel w it h T herm al P aste 1 35-2 001 Bosch L S U 4 .2 W id eband U EG O S ensor 1 35-4 005 Oxygen s ensor b ung 1 1-3 071 Cushio n C la m p, 7 /8 1 1-3 069 Scre w , S elf- T appin g # 8 x 5 /8 5 1-3 070 Scre w , S elf- T appin g # 8 x 3 /4 2 1062-2 0-0 122 Socket, A ux C onnecto r w it h te rm in als 12 10-3 822...
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IN FIN IT Y C O NNEC TO RS 5 © 2 016 A EM P erfo rm ance E le ctr o nic s C le anin g In stru ctio ns - D O N O T A TTEM PT T O U NLA TC H O R R EM OVE T H E C O NNEC TO R U NTIL S TEP 3 . Note d ir t a n d g rit b uilt u p a ro und la tc h lo ck a n d in c o nnecto r s lid es. A ll d ebris m ust b e r e m ove d b efo re a tte m ptin g t o u nla tc h a n d r e m ove c o nnecto r. 1 . W it h th e c onnecto r s till in p la ce a nd la tc hed, u se a s quir t b ottle to s quir t w ate r...
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P/N 3 0-3 822 6 © 2 016 A EM P erfo rm ance E le ctr o nic s 3 . R ele ase la tc h lo ck a nd g ently a tte m pt to lift th e la tc h t o d ete rm in e if th ere is e xcessiv e re sis ta nce. If la tc h b in ds o r re sis ta nce is fe lt , s to p a nd m ove to S te p 4 . 4 . If re sis ta nce is fe lt w hile u nla tc hin g th e c onnecto r, c ontin ue c le anin g th e c onnecto r w it h th e la tc h ra is ed to t h e p oin t o f re sis ta nce. C ycle th e la tc h b ack a nd fo rth...
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IN FIN IT Y C O NNEC TO RS 7 © 2 016 A EM P erfo rm ance E le ctr o nic s 5 . R epeat p re vio us s te ps u ntil th e c onnecto r s lid es a re c om ple te ly fr e e o f d ir t a nd d ebris a nd th e c onnecto r c an b e fu lly u nla tc hed a nd re m ove d w it h lit tle re sis ta nce. Cle an c o nnecto r s lid es 6 . O nce c onnecto r is re m ove d, c heck th e s lid es fo r a ny d ebris . U se a c le an d am p p aper to w el o r ra g to re m ove d ebris fr o m th e o uts id es o f th e...
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P/N 3 0-3 822 8 © 2 016 A EM P erfo rm ance E le ctr o nic s IN FIN IT Y A DAPTE R H A RNESS T he c ore o f th e A EM In fin it y P nP H arn ess K it is th e m ain h arn ess th at c onnects b etw een th e P ola ris e ngin e h arn ess (re pla cin g th e s to ck E CU) a nd th e A EM In fin it y E M S. T he h arn ess c onnectio ns fo r th e v a rio us p ow er, s ensors , a nd a uxilia ry o ptio ns a re d escrib ed h ere . C onnectio ns A ux - T his 1 2-w ay c onnecto r is u sed to a...
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IN FIN IT Y A DAPTER H ARNES S 9 © 2 016 A EM P erfo rm ance E le ctr o nic s S ig nal - T his is a s eale d, s elf- c onta in ed s ig nal c ondit io ner. T his p lu g w ill c om e p re -te rm in ate d a nd s hould b e s ecure d o ut o f th e w ay o f h ot o r m ovin g p arts . D o N O T re m ove . C oil - T his c onnecto r s hould b e p lu gged in to th e i n clu ded 3 -C hannel Ig nit o r a s s how n. A EM net - A EM net is a n o pen a rc hit e ctu re b ased o n C AN 2 .0 w hic h...
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P/N 3 0-3 822 1 0 © 2 016 A EM P erfo rm ance E le ctr o nic s IN STA LLA TIO N 1 . R em ove th e d riv e rs s id e s eat (re ar s eat in X P 4 fo ur- s eate r m odels ) to g ain a ccess to th e E CU c om partm ent. R em ove th e a ccess c ove r. 2 . R em ove th e tw o s cre w s s ecurin g th e E CU to th e b ody p anel. P ull th e E CU o ut to g ain a ccess to th e c onnecto rs . U nla tc h th e c onnecto rs a nd re m ove th e E CU f r o m th e v e hic le . 3 . C onnect th e tw o E...