AEM Mitsubishi 20032005 Evo VIII 303511 User Manual
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In fin ity E M S In sta lla tio n 11 © 2 015 A EM P erfo rm ance E le ctr o nic s 7 . S tra te gic ally p la ce o ne s id e o f th e p ro vid ed a dhesiv e h ook a nd lo op ( V elc ro ) s trip s o n th e m ountin g b ra cket, a s s how n. 8 . A dhere th e o pposin g s id e o f th e h ook a nd lo op (V elc ro ) s trip s o n to t h e b otto m s id e o f th e In fin it y E M S. G ently p la ce th e A EM In fin it y E M S o nto th e m ountin g b ra cket, a s s how n. 9 . F ir s t, in sta ll th e in clu ded m in i U SB c om ms c able to th e A EM I n fin it y E M S (a s s how n). N ext, c are fu lly re in sert th e O EM E CU m ountin g b ra cket b ack in th e d ash w it h th e A EM In fin it y E M S a tta ched. D o n ot re in sta ll th e m ountin g b ra cket h ard w are y et. R eachin g y our h ands in to th e d ash, i n sta ll th e 8 0-p in c onnecto r o f th e A EM a dapte r h arn ess to th e In fin it y a nd lo ck d ow n th e s lid er u sin g th e r e d ta b.
3511 - M its u bis h i E V O 8 1 2 © 2 015 A EM P erfo rm ance E le ctr o nic s 1 0. L in e th e O EM E CU b ra cket w it h t h e 2 th re aded m ountin g h ole s. N ote : th e c om ms c able w ill b e a t ig ht fit . R ein sta ll th e tw o M 6 b olt s ( s how n) u sin g a 1 0m m s ocket w re nch. P lu g th e 3 O EM E CU c onnecto rs to t h e h eader fo und in th e A EM a dapte r h arn ess. I f a ny o f th e a uxilia ry c onnectio ns f o und in th e a dapte r h arn ess a re to b e in sta lle d, n ow is th e tim e to a ssem ble th ese. N ote : T he U EG O s ensor e xte nsio n h arn ess (s old s epara te ly ) s hould b e r o ute d a w ay fr o m m ovin g p arts a nd s hould n ot c om e in c onta ct w it h e xcessiv e ly h ot o bje cts . U se a n O 2 s ensor b ung th at is lo cate d p re c ata ly tic c onve rte r fo r a ccura te r e sult s . 1 1. T he M it s ubis hi u nip ola r S te pper M oto r (6 -p in c onnecto r) M UST b e m odifie d to b e u sed w it h th e A EM I n fin it y E M S. T he id le a ir c ontro l m oto r is lo cate d o n th e b otto m s id e o f th e in ta ke m anifo ld n ear th e th ro ttle b ody, a s s how n.
In fin ity E M S In sta lla tio n 13 © 2 015 A EM P erfo rm ance E le ctr o nic s 1 2. R ele ase th e id le a ir c ontro l m oto r c onnecto r b y d epre ssin g th e t h um b ta b. N ext, u sin g a to ol s uch a s a p ic k w it h a h ook (a s p ic tu re d), g ently r e m ove th e g re en re ta in er b y s im ply p ullin g a w ay fr o m th e c onnecto r. 1 3. T he 2 c ente r w ir e s (P in 2 a nd P in 5 ) a re R ed w it h a Y ello w s trip e. T hese b oth s upply 1 2V p ow er to th e s te pper m oto r in th e fa cto ry s etu p. T hese p in s M UST B E D IS CO NNECTE D in o rd er fo r th e A EM In fin it y E M S to c ontro l th is s te pper m oto r ty pe. N ote : N on M it s ubis hi 4 -p in id le s te pper m oto rs d o n ot re quir e a ny m odific atio n. 1 4. U se a s m all fla t-b la de s cre w driv e r (o r p ic k) to g ently b end a nd re le ase th e te rm in al lo cks.
3511 - M its u bis h i E V O 8 1 4 © 2 015 A EM P erfo rm ance E le ctr o nic s 1 5. S im ult a neously p ull th e c orre spondin g R ed/Y ello w w ir e s o ut f r o m th e b acksid e o f th e c onnecto r, a s s how n. 1 6. U se th e in clu ded h eat s hrin k to i n sula te b oth 1 2V w ir e te rm in als . 1 7. S ecure th e in sula te d w ir e t e rm in als to th e lo om u sin g th e i n clu ded c able tie s, a s s how n. R ein sta ll th e re ta in er a nd th en p lu g t h e c onnecto r b ack in to th e id le a ir c ontro l m oto r. R econnect th e b atte ry , a nd c onnect t o th e In fin it y T uner s oft w are . A ft e r a ll o f th e c om ponents a re v e rifie d, r e in sta ll th e g lo ve b ox.
In fin ity E M S In sta lla tio n 15 © 2 015 A EM P erfo rm ance E le ctr o nic s Load in g B ase S essio n T here is a p ro vid ed b ase s essio n th at m ust b e lo aded in to th e In fin it y E M S b efo re a tte m ptin g to s ta rt o r ru n th e e ngin e. B efo re th e b ase s essio n c an b e lo aded, th e E M S fir m ware m ust b e u pdate d (s ectio n 3 .3 in Q SG ). O nce t h e p ro cess o f u pdatin g th e fir m ware a nd lo adin g th e b ase c al h as b een c om ple te d, th e s etu p w iz ard s w ill n eed to b e re vie w ed a nd th e ig nit io n tim in g w ill n eed to b e s ynced. 1 . C onnect U SB c om ms c able b etw een E CU a nd P C. 2 . Turn ig nit io n s w it c h o n. 3 . O pen In fin it y Tuner; c onnectio n s ta tu s s hould b e g re en a nd in dic ate E CU ty pe. 4 . O pen a n In fin it y la yout: L ayout> O pen L ayout. L ayout lo cate d in M y D ocum ents > A EM >In fin it y T uner> Layouts . 5 . U plo ad b ase s essio n: F ile > Im port C alib ra tio n D ata . B ase s essio n lo cate d in M y D ocum ents > A EM >In fin it y T uner> S essio ns. 6 . A ft e r s essio n h as lo aded, tu rn ig nit io n s w it c h o ff, w ait fo r m ain re la y to c lic k o ff a nd th en tu rn ig nit io n s w it c h b ack o n. 7 . A ft e r c om ms h ave b een re esta blis hed, re vie w S etu p W iz ard : P lu g-in s> W iz ard > S etu p W iz ard . Setu p W iz a rd T he fo llo w in g is a n o ve rv ie w o f th e b asic w iz ard s ettin gs th at n eed to b e c hecked b efo re a tte m ptin g to s ta rt a nd ru n a n e ngin e. P le ase re fe r to th e m ain In fin it y u ser g uid e fo r in fo rm atio n a bout th e a dva nced w iz ard s ettin gs. B asic A dju st e ngin e d is pla cem ent if it is d iffe re nt th an s to ck 2 .0 L. If c onve rtin g to s equentia l ig nit io n, c hange Ig nit io n T ype to S equentia l (C oil o n P lu g) a nd F ir in g O rd er to 1 -3 -4 -2 . N ot o th er c hanges s hould b e n ecessary .
3511 - M its u bis h i E V O 8 1 6 © 2 015 A EM P erfo rm ance E le ctr o nic s T unin g P re fe re nce s I f K ey O ff C om mit is s ele cte d, th e E CU w ill a uto m atic ally s ave a ny u nsave d c hanges w hen th e ig nit io n p ow er in put ( p in C 1-4 8) is tu rn ed o ff. T his fu nctio n c ould ta ke s eve ra l s econds to c om ple te . If b atte ry p erm anent p ow er (p in C 1-1 0) is re m ove d b efo re th is a ctio n h as c om ple te d, th e E CU m ay b ecom e in opera ble a nd re quir e re pro gra m min g a t A EM . It is g enera lly re com mend th at K ey O ff C om mit b e u sed. C am /C ra nk T he c orre ct c am /c ra nk w iz ard s ele ctio n is s et fo r E VO 8 in th e b ase s essio n.
Setu p W iz a rd 17 © 2 015 A EM P erfo rm ance E le ctr o nic s I n je cto r S etu p/F lo w V erify n um ber o f in je cto rs (h ig h im pedance s econdary in je cto rs s upporte d w it h In fin it y -8 h) a nd s ele ct P rim ary I n je cto r F uel T ype (g asolin e, e th anol, m eth anol, E 85, o r fle x fu el) . In je cto r p hasin g v a lu es a re a uto m atic ally s et b ased o n th e fir in g o rd er s ele cte d in th e B asic w iz ard a nd s hould n ot n eed a dju stin g. P rim ary F uel P re ssure R egula to r R efe re nce is s et to m anifo ld in th e b ase s essio n. S ele ct th e p rim ary in je cto rs b ein g u sed in th e P rim ary In je cto r F lo w W iz ard . T he s to ck E VO 8 in je cto rs a re s ele cte d in th e b ase s essio n, fo r u se w it h th e O EM in je cto r re sis to rs . * W it h th e In fin it y -6 E M S, u sers c an e le ct to re m ove a nd b ypass th e O EM re sis to r p ack fo r m ore p re cis e c ontro l o f l o w -im pedance in je cto rs . T he re sis to r p ack d oes N O T h ave to b e m odifie d o r b ypassed w it h th e O EM in je cto rs . H ow eve r, if h ig h im pedance in je cto rs w ill b e u sed, th e re sis to r p ack M UST b e re m ove d. * *N ote : H ig h im pedance ( s a tu ra te d, h ig h-z ) fu el in je cto rs M UST b e u se d w ith th e In fin ity -8 h . R efe r to F uel In je cto r s ectio n a bove .
3511 - M its u bis h i E V O 8 1 8 © 2 015 A EM P erfo rm ance E le ctr o nic s B asic S enso rs S et th e b asic s ensors . T he s to ck E VO 8 c oola nt te m p s ensor is s et in th e b ase s essio n. T he b ase s essio n is c onfig ure d to u se a n A EM 3 .5 B ar M AP s ensor a nd A EM IA T s ensor. If u sin g d iffe re nt o r a ddit io nal s ensors , s ele ct t h e a ppro pria te s ettin gs. S et T hro ttle R ange F ollo w th e W iz ard in stru ctio ns to s et th e th ro ttle ra nge.
Setu p W iz a rd 19 © 2 015 A EM P erfo rm ance E le ctr o nic s Ig nit io n S yn c P ro per ig nit io n s ync e nsure s th at th e c om manded tim in g in th e s oft w are is a ctu ally th e ig nit io n tim in g v a lu e d eliv e re d to th e e ngin e. F or e xam ple , w hen c om mandin g 1 0° o f tim in g a dva nce in th e s oft w are , th ere s hould b e 1 0° o f tim in g a dva nce a t th e e ngin e w hen c hecked w it h a tim in g lig ht. T he ig nit io n s ync h as a lr e ady b een s et in t h e E VO 8 b ase s essio n a nd s hould n ot re quir e a dju stm ent, h ow eve r, it is a lw ays g ood p ra ctic e to v e rify p ro per i g nit io n s ync. T he 4 G 63 e ngin e h as it s ig nit io n tim in g c hecked o n th e c ra nk p ulle y. L ocate th e tim in g m ark s o n th e p la stic t im in g b elt c ove r. T he c orre ct w ay to trig ger a tim in g lig ht is to p ut th e in ductiv e p ic kup o n a h ig h v o lt a ge s econdary ig nit io n w ir e . O n t h e E VO 8 s to ck w aste d s park ig nit io n, p la ce th e in ductiv e p ic kup o n th e c ylin der # 1 s park p lu g le ad. O n a c oil- o n- p lu g a rra ngem ent, th is m eans re m ovin g c oil # 1 fr o m it s w ell a nd u sin g a s park p lu g w ir e b etw een th e c oil a nd th e s park p lu g. D o n ot a tte m pt to trig ger th e tim in g lig ht o ff o f th e lo w v o lt a ge trig ger w ir e s g oin g in to th e c oil. D oin g s o m ay c ause in corre ct re adin gs w it h th e tim in g lig ht w hic h m ay u lt im ate ly re sult in a n in corre ct ig nit io n s ync a dju stm ent. O nce th e S etu p W iz ard h as b een c om ple te d, th e e ngin e c an b e s ta rte d a nd id le d. In th e S etu p W iz ard , g o to th e I g nit io n S ync W iz ard . L ock th e tim in g a t a v a lu e th at c an b e e asily v e rifie d. If u sin g a n on-d ia l b ack tim in g lig ht, l o ck th e tim in g a t 0 °; if u sin g a d ia l b ack tim in g lig ht, s et th e tim in g to a v a lu e th at w ill a llo w th e e ngin e to id le e asily (1 0° o r 1 5°, e tc ) a nd s et th e d ia l b ack to th e s am e a m ount. C heck th at th e tim in g m ark o n th e c ra nk p ulle y l in es u p w it h th e s cale o n th e tim in g b elt c ove r. If th e in dic ate d tim in g is o ff fr o m th e p oin te r, u se th e A dva nce o r R eta rd T im in g b utto ns in th e S etu p W iz ard u ntil th e ig nit io n s ync is c orre ct. U nlo ck th e tim in g o nce th e ig nit io n s ync h as b een v e rifie d. * *Im porta nt N ote : D o n ot u se a d ia l b ack tim in g lig ht o n th e E V O 8 s s to ck w aste d s p ark ig nitio n to s y n c t im in g. B eca use th e p lu g fir e s tw ic e a s o fte n, th e d ia l b ack fe atu re o f th e tim in g lig ht w ill g iv e a fa ls e r e adin g. A lw ays s y n c a w aste d s p ark ig nitio n e ngin e a t 0 ° o f tim in g a dva nce .
3511 - M its u bis h i E V O 8 2 0 © 2 015 A EM P erfo rm ance E le ctr o nic s Pin out In fin ity -6 /8 H , P /N 3 0-7 106/7 108 In fin it y P in Hard ware R efe re n ce EVO 8 F unctio n EVO 8 P in D estin atio n Hard ware S pecif ic atio n Note s C1-1 Low sid eS wit c h_4 Fan C ontro l M odule 21 Low sid e s w it c h, 1 .7 A m ax, N O i n te rn al f ly back d io de. 1 2v p ullu p. Config ure d in B ase S essio n f o r E VO 8 v aria ble s peed f a n c ontro lle r. M ay b e s etu p f o r c onv entio nal o n/o ff r a dia to r f a n f u nctio n v ia S etu p W iz a rd . C1-2 Low sid eS wit c h_5 Tachom oete r 58 Low sid e s w it c h, 6 A m ax w it h in te rn al f ly back d io de. In ductiv e lo ad s hould N OT h av e f u ll tim e p ow er. 1 2v p ullu p. Config ure d in B ase S essio n f o r E VO 8 ta chom ete r. C1-3 Low sid eS wit c h_6 ( In fin it y -6 O nly ) A/C C om pre ssor C lu tc h 8 Low sid e s w it c h, 6 A m ax w it h in te rn al f ly back d io de. In ductiv e lo ad s hould N OT h av e f u ll tim e p ow er. N o p ullu p. Config ure d in B ase S essio n f o r A /C C om pre ssor C lu tc h c ontro l. C1-3 In je cto r 7 ( In fin it y -8 h O nly ) Not u sed No c onnect For u se w it h h ig h im pedance (1 0- 1 5ohm s) in je cto rs o nly , 1 .7 A m ax. Not u sed. C1-4 Low sid eS wit c h_7 ( In fin it y -6 O nly ) Malf u nctio n I n dic ato r L ig ht 36 Low sid e s w it c h, 6 A m ax, N O i n te rn al f ly back d io de. N o p ullu p. Config ure d in B ase S essio n f o r M alf u cntio n In dic ato r L ig ht (M IL ) c ontro l. C1-4 In je cto r 8 ( In fin it y -8 h O nly ) Not u sed No c onnect For u se w it h h ig h im pedance (1 0- 1 5ohm s) in je cto rs o nly , 1 .7 A m ax. Not u sed. C1-5 UEG O 1 H eat UEG O 1 H eat No c onnect Bosch U EG O c ontro lle r Term in ate d a t 6 p in “L am bda” c onnecto r f o r c onnectin g a U EG O w id eband B osch L S U 4.2 s ensor (A EM 3 0-2 001). T he U EG O e xte nsio n h arn ess (A EM 3 0-3 600) m ate s th e a dapte r h arn ess to th e s ensor. C1-6 UEG O 1 IA UEG O 1 IA No c onnect C1-7 UEG O 1 IP UEG O 1 IP No c onnect C1-8 UEG O 1 U N UEG O 1 U N No c onnect C1-9 UEG O 1 V M UEG O 1 V M No c onnect C 1-1 0 Batt P erm P ow er Perm anent P ow er 80 Dedic ate d p ow er m anagem ent C PU Full tim e b atte ry p ow er. M UST b e p ow ere d b efo re th e i g nit io n s w it c h in put is trig gere d (S ee C 1-4 8). C 1-1 1 Coil 4 Coil 4 Aux-9 25 m A m ax s ourc e c urre nt Coil 4 f o r u se if c onv ertin g to s equentia l ig nit io n. C 1-1 2 Coil 3 Coil 3 Aux-1 1 25 m A m ax s ourc e c urre nt Coil 3 f o r u se if c onv ertin g to s equentia l ig nit io n. C 1-1 3 Coil 2 Coil 2 23 25 m A m ax s ourc e c urre nt Trig gers f a cto ry w aste d s park s m art c oils w it h 5 v f a llin g e dge trig ger. C ylin ders 2 & 3 . C 1-1 4 Coil 1 Coil 1 10 25 m A m ax s ourc e c urre nt Trig gers f a cto ry w aste d s park s m art c oils w it h 5 v f a llin g e dge trig ger. C ylin ders 1 & 4 . C 1-1 5 Coil 6 Not u sed No c onnect 25 m A m ax s ourc e c urre nt Not u sed C 1-1 6 Coil 5 Not u sed No c onnect 25 m A m ax s ourc e c urre nt Not u sed C 1-1 7 Cra nk P osit io n S ensor V R + Cra nk P osit io n S ensor V R + No c onnect Dif fe re ntia l V aria ble R elu cta nce Z ero C ro ss D ete ctio n Not u sed. C 1-1 8 Cra nk P osit io n S ensor V R - Cra nk P osit io n S ensor V R - No c onnect C 1-1 9 Cam P osit io n S ensor 1 V R - Cam P osit io n S ensor 1 V R - No c onnect Dif fe re ntia l V aria ble R elu cta nce Z ero C ro ss D ete ctio n Not u sed. C 1-2 0 Cam P osit io n S ensor 1 V R + Cam P osit io n S ensor 1 V R + No c onnect C 1-2 1 Low sid eS wit c h_2 A/C C ondensor F an R ela y 32 Low sid e s w it c h, 1 .7 A m ax, N O i n te rn al f ly back d io de. N o p ullu p. Config ure d in B ase S essio n f o r E VO 8 c ondenser f a n. M ay b e a dju ste d u nder C oola nt F an 2 o ptio ns in S etu p W iz a rd . C 1-2 2 Low sid eS wit c h_3 Not u sed No c onnect Low sid e s w it c h, 6 A m ax w it h in te rn al f ly back d io de. In ductiv e lo ad s hould N OT h av e f u ll tim e p ow er. N o p ullu p. Not u sed. C 1-2 3 AG ND Sensor G ro und 40 Dedic ate d a nalo g g ro und Sensor g ro und f o r 0 -5 v a nalo g in puts . C 1-2 4 AG ND Sensor G ro und 92 Dedic ate d a nalo g g ro und Sensor g ro und f o r 0 -5 v a nalo g in puts .