AEM CoilOnPlug COP Conversion Kit 302860 User Manual

 Page 11  10-2860 B Series COP Instructions RevB 111117 
 
 
 
 
Series 1 EMS Coil Dwell  
 
Open the coil dwell template in AEM Pro by clicking on the ignition drop down menu and 
going to Ignition>advanced ignition>coil dwell setup>coil dwell.  Enter the values shown 
below in Table 2 into the Dwell vs Batt Volts Table.  The Dwell vs R PM Table should 
remain constant at a value of 100.  Enter a value of 30 into the Coil Dwell Factor option.   
See Figure 14  below. 
 
Voltage 
Dwell vs Batt 
Volts 
16...

 Page 12  10-2860 B Series COP Instructions RevB 111117 
 
 
 
ECU Trigger   
 
The Four Channel Coil Driver included in this kit requires a 5V logic level trigger signal 
that is configured to fire the coil on its falling edge.  See Figure 15  below.  
 
 
EMS Jumper Settings  
   
The  default factory  jumper settings on the AEM EMS units wil l need to be changed in 
order to work with the new signal requirements for the EPM and Igniter.   The jumpers 
are on the EMS circuit boards, making it necessary...

 Page 13  10-2860 B Series COP Instructions RevB 111117 
 
 
 
 
Remove the four mounting screws on the bottom of the EMS enclosure.  See Figure 1 7 
below.  
 
 
 
 
 
Slide the circuit boards out of the enclosure as shown below in Figure 18 . 
 
 
 
 
 
Figure 16.  Front View of EMS Showing Faceplate and Four Screws. 
Figure 17.  Bottom View of EMS Enclosure Showing Four Mounting Screws 
Figure 18. Removing the Circuit Boards  

 Page 14  10-2860 B Series COP Instructions RevB 111117 
Remove the four screws and spacers that hold the two circuit boards together.   The 
screws are threaded into round nuts on the bottom of the boards.  See Figures 19 and 
20  below.    
 
 
 
 
 
 
 
 
With the four screws and spacers removed, the circuit boards can be separated.  Hold 
the circuit boards as shown below in Figure 21.  
 
 
 
 
Figure 19. Top View of Circuit Boards Showing Four Mounting Screws 
Figure 20. Circuit Board Screw,...

 Page 15  10-2860 B Series COP Instructions RevB 111117 
 
Separating the circuit boards requires some patience and caution.  It works well to think 
of the circuit board assembly as a hardcover book, with eac h circuit board being a 
cover.  Begin to separate the circuit boards, similar to opening a book.  Close the circuit 
boards and open again.  This may take several tries.  The connector between the circuit 
boards will loosen up a little each time the circuit  boards are opened and closed.  See...

 Page 16  10-2860 B Series COP Instructions RevB 111117 
 
 
 
 
 
 
 
 
 
 
 
Place the jumpers in the positions listed in Table 3 .  Only the jumpers li sted below 
should be moved for this installation.  
 
Jumper EMS 30-1040/30-6040 EMS 30-1050/30-6050 EMS 30-1060/30-6060 
JPC1 1-2 1-2 1-2 
JPC2 1-2 1-2 1-2 
JPC3 1-2 1-2 1-2 
JPC4   1-2   1-2   1-2  
JPC5 1-2 1-2 1-2 
JPT1 1-2 1-2 1-2 
JPT2 1-2 1-2 1-2 
 
 
The EMS is ready to be reassembled after setting the jumpers.   When reconnecting the 
circuit...

 Page 17  10-2860 B Series COP Instructions RevB 111117 
 
 
 
 
Once reassembled, install the EMS and reconnect the battery cables.  Model specific 
EMS  instructions  are included with each EMS kit and are available online in the 
“Instructions and Manual” section of the  AEM Performance  Electronics Foru m at  
http://fo rum.aempower.com/forum/index.php?board=90.0.   NOTE: THE STEPS 
OUTLINED IN THE EMS INSTRUCTION MANUAL MUST BE FOLLOWED WHEN 
INSTALLING THE EMS.  
 
NOTE:  IT IS RECOMMENDED THAT...

 Page 18  10-2860 B Series COP Instructions RevB 111117 
EMS Pin Locations  
 
Relevant pin locations for the 30- 6040, 30 -60 50, and 30- 6060  Series 2 EMS units are 
shown below in Table  4. 
 
PIN EMS 30-6040 EMS 30-6050 EMS 30-6060 
EPM 
Harness 
COP 
Harness 
Coil 1 A21 C4 A20 NA Orange 
Coil 2 B6 C12 B7 NA Blue 
Coil 3 B3 C13 B9 NA Pink 
Coil 4 B4 C14 B10 NA Grey 
Cam B11 C29 C4 White NA 
Crank   B15  C8  C2  Green  NA 
Pwr Gnd A23 A24 A26 B2 B2 B10 B20 B22 A9 A10 A22 A23 Drain NA 
SW  +12 A25 B1...

 Page 19  10-2860 B Series COP Instructions RevB 111117 
CONNECTOR PINOUTS  
 
Pinouts for the EPM and B Series COP harness connectors are shown below.  
 
Coil Connector  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
4 -Pin Igniter Connector  
 
 
 
 
 
 
 
 
 
 
 
 
 
5 -Pin Igniter Connector  
 
 
 
 
Pin Coil 1 Coil 2 Coil 3 Coil 4 
 1 +12V Red Red Red Red 
 2 Trigger Orange Blue Pink Grey 
Pin Description Color 
1 Coil 1 Negative Orange  
2 Coil 2 Negative Blue 
3 Coil 3 Negative Pink 
4 Coil 4 Negative Grey 
Pin...

 Page 20  10-2860 B Series COP Instructions RevB 111117 
 
EPM Connector  
 
 
 
 
FACTORY TACHOMETER Setup  
 
Normally the distributor provides the input signal for the tachometer , but with the  Honda 
COP kit installed your car will  no longer  be  using a distributor. The tachometers signal 
wire is now left connected to nothing. There is however a simple fix  for this provided by 
the Series 2 EMS. The Series 2 EMS provides a signal output for the tachometer.   
Connect the signal input from your...