Adam Equipment PGW Precision Balances PGW2revA User Manual
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© Adam Equipment Company 2010 Adam Equipment PGW SERIES (P.N. 3016610939, Revision A, July 2010) So ftware rev.: 4.22 & above
© Adam Equipment Company 2010 1 TABLE OF CONTENTS 1.0 KNOW YOUR BALANCE ............................. ................................................................ 3 2.0 SPECIFICATIONS ................................ ....................................................................... 4 3.0 UNPACKING THE BALANCE ......................... ............................................................. 6 4.0 LOCATING THE BALANCE .......................... ............................................................... 6 5.0 SETTING UP THE BALANCE ........................ .............................................................. 7 5.1 ASSEMBLING THE BALANCE ............................. ................................................ 7 5.2 LEVELLING THE BALANCE.............................. ...................................................8 5.3 WARM-UP TIME ....................................... ............................................................ 8 6.0 DISPLAY ....................................... ............................................................................... 9 7.0 KEYPAD........................................ ............................................................................. 11 7.1 NUMERIC ENTRY METHOD............................... ............................................... 11 8.0 INPUT/OUTPUT .................................. ....................................................................... 12 9.0 OPERATIONS .................................... ........................................................................ 13 9.1 INITIALISATION ..................................... ............................................................ 13 9.2 PASSCODES.......................................... ............................................................ 13 9.3 WEIGHING ........................................... .............................................................. 14 9.3.1 Weighing Units ..................................... ........................................................ 14 9.4 FUNCTIONS .......................................... ............................................................. 15 9.4.1 Parts Counting ..................................... ........................................................ 16 9.4.2 Percent Weighing................................... ...................................................... 17 9.4.3 Check Weighing..................................... ...................................................... 18 9.4.4 Animal / Dynamic Weighing .......................... ............................................... 19 9.4.5 Net/Total .......................................... ............................................................ 22 9.4.6 Density Determination.............................. .................................................... 22 10.0 CALIBRATION .................................. ....................................................................... 25 10.1 MANUAL CALIBRATION ................................. ...................................................25 10.1.1 Calibration using Internal Calibration mass........ .......................................... 25 10.1.2 Calibration using External Calibration mass ........ ........................................ 25 10.2 AUTOMATIC CALIBRATION .............................. ................................................ 26 10.3 CALIBRATION ERRORS ................................. ...................................................26 11.0 RS-232 INTERFACE ............................. ................................................................... 27 12.0 ERROR CHECKING ............................... ................................................................. 30 13.0 SUPERVISOR MENUS ............................. ............................................................... 31 13.1 ENABLE WEIGHING UNITS.............................. ................................................. 31 13.2 ENABLE WEIGHING MODES .............................. .............................................. 31 13.3 ENABLE SERIAL INTERFACE PARAMETERS ................. ................................ 32 13.4 SETUP PARAMETERS ................................... ...................................................33 13.5 CALIBRATION SETUP .................................. ..................................................... 35 13.5.1 INTERNAL CALIBRATION MASS ADJUSTMENT ............... ....................... 35 13.6 PASSCODES.......................................... ............................................................ 36 13.6.1 Forgotten Passcodes ................................ ...................................................37 14.0 PERIPHERALS ................................. ...................................................................... 38 14.1 DENSITY DETERMINATION KIT .......................... ............................................. 38 14.2 ANTI-VIBRATION TABLE ............................... .................................................... 38 14.3 ADAM PRINTERS ...................................... ........................................................ 38 15.0 SAFETY AND MAINTENANCE ....................... ......................................................... 39 16.0 TROUBLE-SHOOTING ............................. ............................................................... 39 17.0 REPLACEMENT PARTS AND ACCESSORIES ............ .......................................... 43 18.0 SERVICE INFORMATION.......................... .............................................................. 43 19.0 BALANCE MENU STRUCTURE ....................... ....................................................... 45
© Adam Equipment Company 2010 3 1.0 KNOW YOUR BALANCE Thank you for selecting the PGW Balance. This Instruction Manual will familiarise you with t he installation, accessories, trouble-shooting, after sales service information, general maintenance of the balance, etc. and will guide you through the variou s applications. Please read this Manual thoroughly before starting the operation. If you need any clarifications, feel free to contact your suppl ier or Adam Equipment. PRODUCT OVERVIEW The PGW balances are ideal for laboratory and gener al purpose weighing. The balances can also be used for some advanced wei ghing functions. PGW series FEATURES: Large easy to read LCD display with backlight Standard applications include weighing, check weighing, percentage weighing, parts counting, animal / dynamic weighing, net / total and density determination Internal Calibration using motorised internal calibration weight External calibration models available Bi-directional RS-232 interface Can be configured to print a GLP Compliant report after each calibration to include the time, date, balance number and a verification of the calibration Automatic temperature compensation Display in 4 languages- English, French, German and Spanish Up to 18 weighing units Capacity tracker Date and time Easy to use, sealed keypad Below balance weighing facility Password protection Security locking point Robust metal casing
© Adam Equipment Company 2010 4 2.0 SPECIFICATIONS Model* PGW 153e PGW 253e PGW 453e PGW 603e PGW 753e PGW 1502e PGW 2502e PGW 3502e PGW 4502e PGW 6002e Maximum capacity 150g 250g 450g 600g 750g 1500g 2500g 3500g 4500g 60 00g Readability 0.001g 0.01g Tare range Full Repeatability (S.D.) 0.001g 0.01g Linearity (±) 0.002g 0.02g Units of measure grams, milligrams (for 0.001g units only), kilogram s, carats, pennyweights, grains, troy ounce, ounces , pounds, drams, taels (Hong Kong, Taiwan and Singapore), mommes, t olas, ticals, Newtons and Custom Interface RS-232 bi-directional Operating temperature 10°C - 40°C Power supply Output voltage 12 VDC, 800 mA (PGW 753e, 15VDC) External Power Supply Module- supplied as standard (Input Voltage 100–240 V, 50/60 Hz) Calibration Internal or External, Selectable Automatic Calibration due to change in t ime or temperature External calibration mass 100 g 200 g 500 g 1000 g 2000 g 2000g 5000g Display Backlit LCD with dual digits (24 mm high) and capac ity tracker Draught shield Supplied as standard Not applicable
© Adam Equipment Company 2010 5 Housing Die cast aluminium housing (glass weighing chamber for models with 1mg readability) Pan size 125×145mm 140 x 140mm 192×192mm Overall dimensions (w x d x h) 251 × 358 × 104 mm Net weight 4 kg Applications Weighing, Check weighing, Percentage w eighing, Parts counting, Animal / dynamic weighing, Net / total and Density determination * Models are available with motorised internal calibration as series denoted with ‘i’
© Adam Equipment Company 2010 6 3.0 UNPACKING THE BALANCE Remove the balance from the packing by carefully li fting it out of the box. Inside the box you will find everything needed to s tart using the balance- AC adapter Stainless Steel Top Pan Plastic sub-pan Draught shield (for mg models only) This User Manual 4.0 LOCATING THE BALANCE The balance should not be placed in a location that will reduce the accuracy. Avoid extremes of temperature. Do not place in direct sunlight or near air conditioning vents. Avoid unsuitable tables. The table or floor must be rigid and not vibrate. Avoid unstable power sources. Do not use near large users of electricity such as welding equipment or large motors. Do not place near vibrating machinery. Avoid high humidity that might cause condensation. Avoid direct contact with water. Do not spray or immerse the balances in water. Avoid air movement such as from fans or opening doors. Do not place near open windows or air-conditioning vents. Keep the balance clean. Do not stack material on the balances when they are not in use.
© Adam Equipment Company 2010 7 5.0 SETTING UP THE BALANCE 5.1 ASSEMBLING THE BALANCE Locate the balance on a solid surface, free from v ibration For PGWi models, tilt the balance on it’s side and remove the two shipping screws and nuts before use. If you need to ship the balance, replace the screws but do not over-tighten which may damage the internal mechanisms For the low capacity scales (0.001g except the PGW 753) remove the shipping protection screw and transit disc from the top of t he balance and place the plastic top pan support on the balance. Do not use excessiv e force when removing and installing the screw. Gently place the plastic pan support into the rece ptacle and secure with the supplied screw. To not over-tighten the screw. It should be finger tight only. Put the Stainless steel pan on top of the pan support Place the draught shield frame and the top cover a round the pan (for 0.001g models only) Level the balance using the adjustable feet and sp irit level Connect power to the balance For best performance, let the balance warm up for 30-60 minutes and calibrate before using Screws with nuts Label
© Adam Equipment Company 2010 8 5.2 LEVELLING THE BALANCE After placing the balance in a suitable place, level it by using the spirit level on the rear of t he balance. To level the balance turn the two adjustable feet at the rear of the balance until the bubble in the spirit level is centred. 5.3 WARM-UP TIME Attach the power supply cable to the connector on the rear of the balance. Plug the power supply module into the mains. The display will indicate the balance serial number (if set) and the software revision number followed by the capacity of the balance. Next the balance will run a self-test by displaying all segments followed by a symbol indicating the balance is in busy mode. If the balance serial number is not set the display will show dashes. The display will show zeroes accompanied by the 0 symbol. Before you start weighing, you have to wait for the balance to achieve a stable internal temperature. A stable sign ~ is shown when the balance is in stable condition. It will turn off if the balance is not stable. Exact zero is shown when the “ 0 “ symbol is on to the left of the display area.