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Acer Travelmate 4010 Service Guide

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    							Chapter 353
    M2.5*6
    (Part number: 86.T23V7.010)Remove the IO bezel then 
    you will see.2
    M2.5*6
    (Part number: 86.T23V7.010)Remove the heatsink cover 
    then you will see.1
    M2.5*6
    (Part number: 86.T23V7.010)Remove the HDD cover then 
    you will see.1
    M2.5*3
    (Part number: 86.T25V7.012)Detach the HDD module  
    then you will see.1
    M2.5*3
    (Part number: 86.T25V7.012)Remove the battery then you 
    will see.1
    Screw TypeLocationQuantity 
    						
    							54Chapter 3
    Disassembly Procedure Flowchart
    The flowchart on the succeeding page gives you a graphic representation on the entire disassembly sequence 
    and instructs you on the components that need to be removed during servicing. For example, if you want to 
    remove the system board, you must first remove the keyboard, then disassemble the inside assembly frame in 
    that order.
    Start
    Battery
    HDD CoverODD ModuleRAM/Wireless
    Cover*2
    *2
    HDD ModuleWireless LAN
    CardMemory
    IO BezelE*2
    *2
    Heatsink
    Cover
    special screw for thermal*3
    Ex1
    Thermal
    ModuleCPU
    ODD
    Connector
    BoardODD Holder
    ODD Drive*2 back side
    *4 left/right side
    E*3
    Middle Cover
    B*2
    Keyboard
    *4
    (right and left hinges)
    LCD Module
    B*2
    Switch Board
    B*5
    E*16+B*2
    Lower and
    Upper Case
    Assembly
    Upper Case
    AssemblyLower Case
    Assembly
    3-in-1 CoverSpeaker SetModem Board
    Touchpad
    Bluetooth
    ModuleTouchpad
    BoardTouchpad
    Bracket
    B*2
    Main Board*4 E*2
    *2 screw nutsVGA Heatsink*3B*2 
    						
    							Chapter 355
    Screw List
     
    ItemDescription
    A SCREW M2.0X3.0-I-NI-NYLOK
    B SCREW I2.5*3M-BNIH(M2.5L3)
    C SCREW M2.5*4L-BZN-NYLOK
    D SCREW M2.0X5-I-NI-NYLOK
    E SCREW MM25060IL69
    F SCREW M2.0*5-I(NI)(NYLOK)
    G SCREW M2.0X2.5-I-NI-NYLOK
    H SCREW I2*3M-NIHY (M2L3)
    I SCREW M1.7*3.0-I (BK)
    J SCREW I3*3.5M-NIH(M3L3.5)
    4 screw pads
    M*4
    LCD Bezel
    *6 hinges
    *2 brackets
    LCD Inverter
    LCD
    AssemblyLCD Cover
    *4
    LCD Module
    LCDLCD CableLCD Brackets
    Antenna set 
    						
    							56Chapter 3
    Removing the Battery Pack
    1.Unlock the battery lock.
    2.Slide the battery latch as shown then remove the battery pack.
      
    						
    							Chapter 357
    Removing the HDD Module/the Memory and the Wireless LAN Card/the 
    Thermal Module and the CPU/ODD Module and LCD Module
    Removing the HDD Module
    1.Remove the two screws holding the HDD cover.
    2.Remove the HDD cover.
    3.Detach the HDD module then remove it.
    Removing the Memory and the Wireless LAN Card
    1.Remove the two screws that secure the RAM/Wireless cover.
    2.Remove the RAM/Wireless cover.
    3.Pop up the memory then remove it.
    4.Disconnect the auxiliary and the main wireless antennae.
    5.Pop the wireless LAN card then remove it.
    .
    Removing the Thermal Module and CPU
    1.Remove the two screws holding the IO bezel.
    2.Then remove the IO bezel.
    3.Remove the two screws that secure the heatsink cover. 
    						
    							58Chapter 3
    4.Remove the heatsink cover from the main unit.
    5.Disconnect the fan cable.
    6.Remove the four screws that secure the thermal module.
    7.Pull the thermal module outwards then remove it.
    NOTE: The edge of the thermal module as shown is very sharp. Be very careful as you remove the thermal 
    module.
    8.Use a flat-bladed screwdriver to release the CPU lock.
    9.Remove the CPU from the socket carefully. 
    						
    							Chapter 359
    Removing the ODD Module
    1.Remove the three screws holding the middle cover.
    2.Detach the middle cover carefully. 
    3.Turn over the keyboard as shown.
    4.Disconnect the keyboard cable from the main board then remove the keyboard.
    5.Remove the screw that fastens the ODD module.
    6.Turn over the notebook computer then detach the ODD module carefully.
    NOTE: When you reattach the ODD, please make sure you attach the ODD module completely to the main 
    unit. Otherwise, you can not fasten the screw and the screw may damage the main board.
    .
    Removing the LCD Module
    1.Remove the three screws holding the keyboard cover.
    2.Open the LCD module as the picture shown then detach the keyboard cover from the main unit. 
    						
    							60Chapter 3
    .
    3.Remove the two screws that secure the keyboard as shown.
    4.Turn over the keyboard as shown and disconnect the keyboard cable then remove the keyboard.
    5.Pull out the antenna set with a tweezers then take out the antenna set from the main unit.
    .
    6.Disconnect the LCD coaxial cable.
    7.Remove the four screws holding the right and the left hinge. Two on each side.
    8.Then detach the LCD module from the main unit.
    . 
    						
    							Chapter 361
    Disassembling the Main Unit
    Separate the Main Unit Into the Upper and the Lower Case Assembly
    1.Remove the two screws holding the switch board.
    2.Remove the switch board.
    3.Disconnect the touchpad FFC from the main board.
    4.Disconnect the bluetooth cable.
    5.Remove the five screws that secure the upper case.
    6.Remove the eighteen screws on the bottom as shown.
    7.Detach the upper case assembly and place it next to the lower case assembly.
    8.Disconnect the microphone cable then remove the upper case assembly.
    Disassembling the Upper Case Assembly
    1.Disconnect the touchpad board to touchpad FFC.
    2.Disconnect the touchpad board to main board FFC.
    3.Then detach the touchpad board to main board FFC from the touchpad board. 
    						
    							62Chapter 3
    4.Remove the three screws that secure the touchpad board.
    5.Remove the touchpad board from the upper case.
    6.Disconnect the touchpad board to touchpad FFC.
    7.Remove the touchpad board to touchpad FFC from the uppwer case assembly.
    8.Remove the four screws holding the touchpad bracket.
    9.Detach the touchpad bracket from the upper case assembly.
    10.Remove the touchpad from the upper case.
    11 .Remove the two screws that secure the bluetooth module.
    12.Disconnect the bluetooth module then remove it.
    Disassembling the Lower Case Assembly 
    						
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