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Acer Aspire 5538 Service Guide

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    							Chapter 241 
    						
    							Chapter 342
    Machine Disassembly and Replacement
    This chapter contains step-by-step procedures on how to disassemble the notebook computer for 
    maintenance and troubleshooting.
    Disassembly Requirements
    To disassemble the computer, you need the following tools:
    • Wrist grounding strap and conductive mat for preventing electrostatic discharge
    • Flat screwdriver
    • Philips screwdriver
    • Plastic flat screwdriver
    • Plastic tweezers
    NOTE: The screws for the different components vary in size. During the disassembly process, group the 
    screws with the corresponding components to avoid mismatch when putting back the components.
    Related Information
    The product previews seen in the disassembly procedures may not represent the final product color or 
    configuration.
    IMPORTANT: Cable paths and positioning may not represent the actual model. During the removal and 
    replacement of components, ensure all available cable channels and clips are used and that the cables are 
    replaced in the same position.
    Chapter 3 
    						
    							43Chapter 3
    General Information
    Pre-disassembly Instructions
    Before proceeding with the disassembly procedure, make sure that you do the following:
    1.Turn off the power to the system and all peripherals.
    2.Unplug the AC adapter and all power and signal cables from the system.
    3.Place the system on a flat, stable surface. 
    4.Remove the battery pack.
    Disassembly Process
    The disassembly process is divided into the following sections:
    • External components disassembly
    • Main unit disassembly
    • LCD module disassembly
    The flowcharts provided in the succeeding disassembly sections illustrate the entire disassembly sequence. 
    Observe the order of the sequence to avoid damage to any of the hardware components. For example, if you 
    want to remove the Mainboard, you must first remove the Keyboard, and LCD Module then disassemble the 
    inside assembly frame in that order.
    Main Screw List 
    ScrewQuantityPart Number
    M2.5*4 6 86.PEA02.003
    M3*3 4 86.PEA02.008
    M2*3 (silver) 986.PEA02.002
    M2.5*8 20 86.PEA02.006
    M2.5*6 11 86.PEA02.007
    M2*3 (black) 1 86.PEA02.001
    M2.5*3 6 86.PEA02.009
    M2.5*5 1 86.PEA02.007
    M2.5*6 (spring tension) 4 86.PEA02.004 
    						
    							Chapter 344
    External Module Disassembly Process
    NOTE: The product previews seen in the disassembly procedures may not represent the final product color or 
    configuration.
    External Modules Disassembly Flowchart
    Screw List
    StepScrewQuantityPart No.
    HDD Module M2.5*4 2 86.PEA02.003
    HDD Carrier M3*3 4 86.PEA02.008
    WLAN Board M2*3 1 86.PEA02.001
    ODD Module M2.5*3 1 86.PEA02.009
    ODD Bracket M2*3 (silver) 2 86.PEA02.002
    Disconnect power
    and signal cables
    from system
    Remove
    Battery
    Turn off system
    and peripherals
    power
    Remove
    DIMMsRemove
    WLANRemove
    HDDRemove
    ODD
    Remove
    Lower CoversRemove
    Dummy Card 
    						
    							45Chapter 3
    Removing the Battery Pack
    1.Turn the computer over. 
    2.Slide the battery lock/unlock latch to the unlock position. 
    3.Slide and hold the battery release latch to the release position (1), then slide out the battery pack from the 
    main unit (2). 
    12 
    						
    							Chapter 346
    Removing the Hard Disk Drive Module
    1.See “Removing the Battery Pack” on page 45
    2.Loosen the two captive screws in the HDD Cover.
    3.Lift the HDD cover up using the finger tab to remove. Six tabs hold the door in place.  
    						
    							47Chapter 3
    4.Remove the two screws securing the HDD Module in place.
    5.Slide the HDD in the direction of the arrow to disconnect the HDD from the interface connector. 
    StepSizeQuantityScrew Type
    HDD Module M2.5*4 2 
    						
    							Chapter 348
    6.Lift the hard disk drive module out of the bay.
    NOTE: To prevent damage to device, avoid pressing down on it or placing heavy objects on top of it. 
    7.Remove the four screws (two each side) securing the hard disk to the carrier.
    StepSizeQuantityScrew Type
    HDD Carrier M3*3 4 
    						
    							49Chapter 3
    8.Remove the HDD from the carrier.
    Removing the Optical Disk Drive Module
    1.See “Removing the Battery Pack” on page 45
    2.Loosen the three captive screws in the HDD Cover. 
    						
    							Chapter 350
    3.Lift the HDD cover up using the finger tab to remove. Six tabs hold the door in place. 
    4.Remove the screw securing the ODD module.
    5.Slide the ODD module out of the assembly
    StepSizeQuantityScrew Type
    ODD Module M2.5*3 1 
    						
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