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Aarrow Fires Aarrow Acorn View 45 operating and Installation Manual

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    							Aarrow Fires Ltd
    The Fireworks
    Bridport
    Dorset, DT6 3BE
    Great Britain
    Tel. (44) 01308 427234
    Fax. (44) 01308 423441
    www.aarrowfires.com
    Acorn
    Multifuel Stoves
    Operating & Installation Manual
    PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE
    The Acorn 4 Multifuel Stove (shown above)
    Rev 2
    Part No: AFS1126 
    March 2004 
    						
    							Congratulations on your choice of an Aarrow Stove.
    More than 20 years experience has been put into the development of
    our Acorn Multifuel to ensure ultimate performance and years of
    trouble free enjoyment.
    Every detail on the fire has been carefully engineered and designed
    which is why we are so confident in the reliability of our product
    that we offer a 3 year guarantee.
    Should you have any questions about our Acorn Stoves that are not
    covered in this manual, please contact the Aarrow dealer in your
    area, or call our Technical support department on 
    01308 427234
    © COPYRIGHT 2004
    Aarrow Fires Ltd
    This booklet has copyright & may not be
    copied in whole or part or be used for any
    purpose other than that for which it is
    supplied without express written consent 
    from Aarrow Fires Ltd. 
    						
    							INTRODUCTION Page
    Safety Notices 5
    The Principle of the Fire     5
    Check List 6
    Technical Data 7
    INSTALLATION                                     Page
    General Precautions 8 
    Handling 8
    Hearth 8
    Combustible Materials                     8
    Air For Combustion 8
    Firebox Liner Panels 9
    Removal of the Throat Plate 9
    Fitting the Optional Floor Fixing Kit 9
    Assembling the Multifuel Grate 10
    Flues & Chimneys 11-14
    Add in Boilers 15-16OPERATING INSTRUCTIONS Page
    AirInlet Controls 16-17
    Airwash System 16-17
    Multi-Purpose Operating Tool 17
    Fire Door Glass 17-18
    Adjusting the Door Hinges 18
    Fuel Types 18-19   
    Lighting the Fire 19
    Extended Burning 19-20
    De-Ashing 20
    Over-Firing 20
    Cleaning & Annual Maintenance 21
    Final Check List 22
    Parts List 23-25
    GUARANTEE
    Guarantee 26
    Customer Registration 26
    SERVICE RECORD
    Service Record 27
    Final Factory Check List 28
    3
    CONTENTS 
    						
    							WARNING
    TO ALL MULTIFUEL USERS
    PETROLEUM COKE
    SOME OF WHOSE BRAND NAMES ARE
    CALCO, PETROCOKE OR WONDERCO
    MUST NOT BE BURNED IN THIS APPLIANCE
    TO USE THESE FUELS WILL INVALIDATE THE 
    APPLIANCE GUARANTEE
    IF IN DOUBT CONTACT THE SOLID FUEL ASSOCIATION
    TELEPHONE NUMBER 0800 600 000
    www.solidfuel.co.uk
    THE USE OF SPARE PARTS OTHER THAN THOSE SUPPLIED
    BY AARROW FIRES LTD WILL INVALIDATE THE 
    APPLIANCE GUARANTEE. 
    4Acorn Multifuel Stoves 
    						
    							Acorn Multifuel Stoves5
    INTRODUCTION
    SAFETY
    A fireguard conforming to BS 8423: 2002 should
    be used in the presence of children and old/or
    infirm people. If the appliance is used with the fire
    door open, a spark guard conforming to BS 3248
    should be fitted.
    Do not use aerosol sprays or any other flame
    near the appliance under fire.
    Do not fit an extractor fan in the same room as
    the appliance.
    Fire cement is caustic, hand and eye protection
    should always be worn, prolonged contact with
    the skin should be avoided.
    Aarrow Fires Ltd will not be responsible for any
    consequential or incidental loss or injury
    however caused.
    Before continuing any further with the installation
    of this appliance please read the following guide to
    manual handling.
    • Always obtain assistance when lifting the
    appliance.
    • When lifting always keep your back 
    straight. Bend your legs not your back.
    • Avoid twisting at the waist. It is better to
    reposition your feet.
    • Avoid upper body/top heavy bending. Do not lean  
    forwards or sideways when handling the fire.
    • Always grip with the palms of your hands.
    Do not use fingertips for support.
    • Always keep the stove as close to the body as
    possible. This will minimise the cantilever
    action.
    • Use gloves to provide additional grip.  
    THE PRINCIPLE OF THE FIRE
    Your Aarrow Fire is built to the highest standard of
    craftsmanship using the best materials and the most
    modern equipment available. It is a highly efficient
    and sophisticated piece of machinery and when
    properly installed and operated it should provide a
    lifetime of heating satisfaction.Safetyis the most important consideration when
    installing your fire. If not properly installed and
    operated a house fire may result. installation must
    comply with the Building Regulations and conform
    to all relevant fire safety standards.
    Aarrow Fires produce a variety of appliances
    ranging from units, which are traditional in style to
    stoves which are modern in appearance, all
    bristling with High Tech features.
    Model types include simple room heaters,
    convectors, integral boiler models and inset units.
    Your Aarrow Fire is constructed from either single
    or twin wall steel strengthened where necessary.
    Cast iron is used where appropriate for decorative
    features.
    All fire doors are fitted with special high
    temperature ceramic glass panels through which
    the fire can be viewed.
    Multifuel stoves are fitted with a cast iron grate to
    give full multifuel facility and positive de-ashing. 
    All models except integral boiler models are lined
    with firebricks or heat reflective panels which
    ensure complete combustion and provide a good
    heat store to even out fluctuations in burning.
    An internal throat plate produces turbulence to
    encourage secondary combustion and directs the
    flue gas around the whole upper firebox before
    allowing it to escape up the chimney.
    On multifuel appliances the primary air for burning
    enters the ash pit chamber beneath the grate,
    controlled by the air inlet mechanism.  
    Aarrow Fires are also fitted with an air wash so
    called because it provides a curtain of high speed
    preheated air behind the glass to help keep it clean
    and to provide secondary air/over draught.
    The provision of two inlets on all multifuel stoves
    gives a wide range of primary air/secondary air,
    under draught/over draught combinations. 
    The optimum settings will only be established by
    experience in firing the appliance, and will depend
    on type of fuel, the   position of the appliance in the
    house, condition of chimney etc. 
    						
    							Inside the appliance you should find the following:
    6Acorn Multifuel Stoves
    CHECK LIST
    Part Description & Visual Aid
    (not to scale)Acorn 4 Multifuel
    Quanity Part No.
    1. Grate bars
    5
    2. Integral
    front brace/
    reatainer
    1
    3. Throat
    plate
    1
    4. Flue 
    spigot
    1(4”)
    5. Hot plate
    1(4”)
    6. Ash  pan
    1
    7.Operating
    tool
    1
    8. Rear 
    liners
    1
    9. Side liners
    2
    10. Fire door
    handle
    1
    11. Instructions1
    The model and Serial Number of your fire can be found stamped into the casing,
    centrally just below the bottom edge of the fire door aperture.
    Acorn 5 Multifuel
    Quantity Part No.
    5
    1
    1
    1(4”)
    1(4”)
    1
    1
    1
    2
    1
    1
    AFS001
    AFS1101
    AFS1086
    AFS064
    AFS1094
    AFS008
    AFS1141
    AFS009A
    AFS1092
    AFS205
    AFS1126
    AFS001
    AFS1101
    AFS1018
    AFS064
    AFS1059
    AFS008
    AFS1141
    AFS009A
    AFS1058
    AFS205
    AFS1126 
    						
    							Acorn Multifuel Stoves7
    TECHNICAL DATA
    Room Min/Max
    Room Heater Only Output (kW)
    1- 4.5
    TECHNICAL DATA Acorn 4
    Multifuel
    Room Heater with Domestic Hot
    Water with add in boilertypeType 7
    Max Output to Room (kW)
    Max Output to Water (kW)3
    1.5
    Height (mm)458
    Width (mm)355
    Depth (mm)350
    Height to Centre of Rear Flue 360
    Depth from Back to Centre of Flue 90
    Flue Diameter (mm)102 (4”)
    Weight Unpacked 
    Packed 43 Kg
    46 Kg
    Acorn 5
    Multifuel
    1 - 5
    Type 0
    3
    2
    483
    395
    350
    387.5
    96
    102 (4”)
    44 Kg
    47 Kg 
    						
    							8Acorn Multifuel Stoves
    INSTALLATION
    GENERAL PRECAUTIONS
    Note - All installations must conform to the
    appropriate building regulations. 
    The Building Regulations for England and Wales
    2000 ref Approved Document J 2002 edition
    (issued by the DTLR).
    The Building Standards (Scotland) (Consolidation)
    Regulations.
    Detailed recommendations for installation of
    appliances, chimneys and flues are outlined in the
    current issue of the following British Standards:-
    BS6461, BS8303 and BS4543.
    Any Manufacturers Instructions must not be
    taken as overriding statutory requirements.
    During installation ensure that adequate
    precautions are taken to avoid unnecessary risk to
    yourself or any householder. In particular the
    danger from the caustic nature of the fire cement
    should be avoided by using these accepted
    methods:
    •Wear gloves when handling fire cement. 
    •Wear goggles when chiselling or looking up   
    chimneys.
    Make sure that Building Regulations are adhered to
    during installation along with any local by-laws.
    In the case of heating systems make sure that the
    pipe work is correctly bonded to ensure electrical
    earthing.
    HANDLING
    By the time you read this you will appreciate the
    weight of the appliance. The Safety and handling
    guidelines as set out on page 5 of this manual
    should be followed.
    To make movement easier internal fittings, grates,
    firebox liners, flue outlets, hot plate, throat plate,
    etc., can be removed. 
    Care should be taken to make sure that the hinges
    are not damaged during installation.
    HEARTH
    The fire should be installed to stand on a
    constructional hearth of non-combustible materials
    not less than 125mm (5) thick conforming to
    Building Regulations. Dimensions of the hearth
    should project at least 300mm (12) forward of the
    front of the appliance and 150mm (6) at the sides.
    The surface of the hearth should be free of
    combustible materials. In most buildings with solid
    concrete floors the requirement will be met by the
    floor itself, but mark the perimeter of the hearth to
    ensure floor coverings are kept well away or use
    different levels to mark the hearth perimeter.
    COMBUSTIBLE MATERIALS
    A gap of at least 450mm (18) should be allowed
    between the appliance and any combustible
    materials including furnishings. Adjacent walls
    should be of suitable non-combustible
    construction, preferably brickwork. In large
    fireplaces take care that any supporting beam is
    protected by a 13mm (0.5) sheet of
    Masterboard/Supalux spaced 13mm (0.5) off the
    surface with strips of non-combustible material
    - not wood.
    Make sure that there is a gap between an
    uninsulated flue system and any combustible
    material. This gap must be at least 3 x the outside
    diameter of the flue pipe, or 1.5 x the flue diameter
    to non combustible surfaces. See the illustration on
    page 14.
    AIR FOR COMBUSTION
    There must always be a permanent means of
    providing air for combustion into the room in
    which the fire is installed. A permanent vent with a
    total free area of at least 550mm
    2for every kW
    rated output above 5kw should be connected
    directly to the outside air or to an adjacent room
    which itself has a permanent vent of the same size
    direct to the outside air. The fitting of an extractor
    fan to either of these rooms is not recommended. 
    						
    							FIREBOX LINER PANELS
    The Acorn Multifuel stoves have reflective liners to
    the sides and back. The throat plate sits on top of
    the side and rear panels. These should come fitted
    to your fire, if however they are not proceed as
    follows to fit them.
    •Remove the front brace retainer.
    •Set the small liner into the back of the fire.
    •Insert side liner panels
    •Fit the throat plate with the single bend and two 
    cut outs to the front facing up. The projecting lugs 
    sit on top of the side liners. The long centre tab on 
    the back edge rests on the rear liners. The shorter 
    turn-down tabs against the vertical face.
    •Replace the front brace retainer.
    Note: Neither the rear firebox liners  nor the side
    firebox liners are handed, both faces are
    suitable for direct contact with the fire.
    Fig. 1 Liners inserted in Acorn 
    Fig. 2 Inserting throat plate 
    Fig. 3 Liners, throat plate and 
    grate in the Acorn.REMOVAL OF THE THROAT PLATE
    Blocked chimneys cause dangerous fumes to
    escape. Remove the throat plate at least monthly to
    clean. Keep chimney and flue ways clear.
    FITTING THE OPTIONAL FLOOR
    FIXING KIT
    Once the stove is in the correct position it is
    recommended that the fire is fixed to the floor for
    safety purposes:
    You will need a No. 2 pozi drive screw driver to
    carry out this operation. Place the brackets each
    side of the appliance.
    Fig. 4 Lining up the bracket
    Slide the small threaded hole underneath the gap
    (as shown above) and turn inside so the both holes
    match the pre-drilled one. Repeat for the other side.
    Fig. 5 Inserting and tightening the screws.
    When both are in place, tighten the screws until
    they are firmly inserted.
    Then proceed to drill your hearth and insert and
    anchor bolt or similar fixing (Not supplied in kit)
    and bolt down the brackets once the appliance is in
    place. For further instructions please consult the
    floor fixing instructions attached to the kit. 
    Acorn Multifuel Stoves9
    INSTALLATION 
    						
    							MULTIFUEL GRATE
    GRATE
    The grates in the Acorn Multifuel units comprise a
    series of reciprocating cast iron bars seated on a
    pivoted comb. All bars in the grate are identical,
    but every other bar is turned through 180 degrees,
    with the ends of the bars marked H sitting on the
    high sections of the comb, and the ends marked L
    sitting on the low sections.
    ASSEMBLING THE GRATE
    To assemble the grate, fit bars to low sections of the
    comb first, inserting end marked H into rear
    channel with groove on underside of bar located on
    upstand tab, and then lowering end marked L
    onto the low section of the comb. The upper bar is
    fitted in a similar manner, but with the end marked
    L inserted in the rear channel, and the end
    marked H seated on the high section of the comb.
    10Acorn Multifuel Stoves
    INSTALLATION
    GRATE BAR REPLACEMENT
    After extended use it may be necessary to
    replace some of the grate bars. 
    Periodic inspection of the bars is recommended
    and the removal of any nails or wire that may be
    present after burning wood. All the grate bars in
    each appliance are identical and can easily be
    lifted out after removal of the fuel retainers.
    Remove damaged grate bars and replace with
    casting of the same type, fitting as per
    instructions above. (Check Identification letters
    on the casting when reordering). 
    						
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