1991 1999 ford explorer chilton User Manual

Exploded view of the Explorer/Mountaineer rear liftgate trim panel
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Instrument Panel
REMOVAL & INSTALLATION HOW TO USE THIS BOOK
1114 Instrument Panel 

Exploded view of the 1991-92 instrument panel assembly
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HOW TO USE THIS BOOK
REMOVAL & INSTALLATION 1115 

Exploded view of the 1993-97 instrument panel assembly
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Disconnect the negative battery cable.
1. 
Disconnect the instrument panel wiring connectors in the engine compartment.
2. 
Remove the 2 screws retaining the lower steering column cover and remove the cover.
3. 
Remove the ashtray and retainer.
4. 
Remove the upper and lower steering column shrouds.
5. 
Remove the instrument cluster finish panel. Remove the radio assembly and equalizer, if equipped.
6. 
Remove the screws retaining...

Carefully tilt the instrument panel forward and remove it from the vehicle. Work the instrument panel
around the steering wheel.
17. 
To install: If the instrument panel is being replaced, transfer all mounting brackets and switches to the new
panel.
18. 
Position the instrument panel inside the vehicle and install the 4 screw that retain it along the top.
19. 
Install the retaining screws on the left and right sides. Make sure the instrument panel is properly
mounted.
20. 
Making sure the instrument...

Exploded view of the standard center console (may have one or two cup holders)
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HOW TO USE THIS BOOK
1118 REMOVAL & INSTALLATION 

Exploded view of the high-end center console
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Remove the small arm rest screw covers.
1. 
Remove the 4 arm rest retaining bolts.
2. 
Remove the 2 rear arm rest retaining screws and the 2 screws in the front utility tray.
3. 
Remove the entire assembly, by lifting it from its mounting bracket.
4. 
Install the console in position and install all mounting screws.
5. 
Headliner
REMOVAL & INSTALLATION
Ranger Remove both sun visors.
1. 
Remove the assist handles if equipped.
2. 
Remove the...

Remove the rear corner trim panels.
7. 
Remove the dome lamp lens and lamp assembly.
8. 
Carefully remove the headliner from the truck.
9. 
To install: If replacing the headliner, preshape the replacement one along the score marks to about the same
shape as the original.
10. 
Install the headliner to the roof of the truck.
11. 
Install the dome lamp assembly.
12. 
Install the rear corner trim panels and related items.
13. 
Install the lower back window garnish molding.
14. 
Install the coat hooks.
15....

Install the headliner to the roof. If you are installing a new headliner, leave the U channel
reinforcements in place until the retaining pins are secured.
11. 
Install the lamp assemblies.
12. 
Install the front outboard locating push pins, then install the remaining ones. If installing a new
headliner, remove the U reinforcements.
13. 
Install the body side trim panels.
14. 
Install the top seat belt anchor and cover.
15. 
On 4-door models, install the B pillar upper moldings. Install the push pins at...

Front door latch-Explorer
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HOW TO USE THIS BOOK
1122 REMOVAL & INSTALLATION 

Rear door latch-Explorer
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Remove the door trim panel and watershield.
1. 
Disconnect the rods from the handle and lock cylinder, and from the remote control assembly.
2. 
Remove the latch assembly attaching screws and remove the latch from the door.
3. 
Installation is the reverse of removal.
4. 
Door Lock Cylinder Open the window.
1. 
Remove the trim panel and watershield.
2. 
Disconnect the actuating rod from the lock control link clip.
3. 
Slide the retainer away from the lock...