Yamaha R1 2004 ServiceManual
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Page 371
7-27 FUEL INJECTION SYSTEMFIFUEL INJECTION SYSTEMFI Fault code No.33SymptomMalfunction detected in the primary lead of the ignition coil (#1). Used diagnostic code No. 30 (ignition coil #1) OrderInspection operation item and probable causeOperation item and countermeasureReinstatement method 1Connected condition of connector Inspect the coupler for any pins that may have pulled out. Check the locking condition of the coupler.If there is a malfunction, repair it and connect it securely. Ignition coil...
Page 372
7-28 FUEL INJECTION SYSTEMFI Fault code No.36SymptomMalfunction detected in the primary lead of the ignition coil (#4). Used diagnostic code No. 33 (ignition coil #4) OrderInspection operation item and probable causeOperation item and countermeasureReinstatement method 1Connected state of connector Inspect the coupler for any pins that may have pulled out. Check the locking condition of the coupler.If there is a malfunction, repair it and connect it securely. Ignition coil primary side coupler – Gray /...
Page 373
7-29 FUEL INJECTION SYSTEMFI Speed sensor output voltage When sensor is on DC 4.8 V or more When sensor is off DC 0.6 V or less Tester positive probe white Tester negative probe black / blue 1 2 Fault code No.42Symptom1 No normal signals are received from the speed sensor. 2 Open or short circuit is detected in the neutral switch. Used diagnostic code No. 07 (speed sensor) A1 A4 No. 21 (neutral switch) B1 B4 OrderInspection operation item and probable causeOperation item and...
Page 374
7-30 FUEL INJECTION SYSTEMFI Battery positive terminal red / black Battery positive terminal blue/ yellow1 2 Tester positive probe red Tester negative probe red / blue 3 4 When the leads are disconnected, the voltage check by the code No.09 is impossible. NOTE: Fault code No.43SymptomThe ECU is unable to monitor the battery voltage. Used diagnostic code No. 09 (fuel system voltage) OrderInspection operation item and probable causeOperation item and countermeasureReinstatement method 1Connected...
Page 375
7-31 FUEL INJECTION SYSTEMFI Fault code No.44SymptomError is detected while reading or writing on EEP-ROM (CO adjustment value). Used diagnostic No. 60 (EEP-ROM improper cylinder indication) OrderInspection operation item and probable causeOperation item and countermeasureReinstatement method 1Malfunction in ECUExecute diagnostic code 60 1. Check the faulty cylinder. (If there are multiple cylinders, the number of the faulty cylinders appear alternately at 2-second intervals.) 2. Readjust the CO of the...
Page 376
7-32 FUEL INJECTION SYSTEMFI Fault code No.47SymptomSub-throttle position sensor – open or short circuit detected. Used diagnostic code 56 OrderInspection operation item and probable causeOperation item and countermeasureReinstatement method 1Installed condition of sub-throttle position sensor.Check the installed area for looseness or pinch- ing. Check that it is installed in the specified position. Refer to “THROTTLE BODIES” section.Reinstated by turning the main switch ON. 2Connected condition of...
Page 377
7-33 FUEL INJECTION SYSTEMFI To prevent damaging the sub-throttle ser- vomotor, perform this test within a few se- conds of connecting the battery. Positive battery terminal yellow / red Negative battery terminal yellow / white 1 2 CAUTION: Fault code No.48SymptomSub-throttle servo motor is stuck. Used diagnostic code 56 OrderInspection operation item and probable couseOperation item and countermeasureReinstatement method 1Connected condition of connector Inspect the coupler for any pins that may...
Page 378
7-34 FUEL INJECTION SYSTEMFI Fault code No.Er-1SymptomNo signal are received from the ECU. Er-2SymptomNo signal are received from the ECU within the specified duration. Er-3SymptomData from the ECU cannot be received correctly. Er-4SymptomNon-registered data has been received from the meter. Used diagnostic code No. – – OrderInspection operation item and probable causeOperation item and countermeasureReinstatement method 1Connected condition of connector Inspect the coupler for any pins that may have...
Page 379
7-35 Order Job / Part Q’ty Remarks 1 2 3 4 5 6 7 8Removing the throttle bodies Seat Fuel tank Air filter case Sub-wire harness coupler Coolant temperature sensor coupler Thermo wax inlet hose Thermo wax outlet hose Idle adjust screw wire Throttle body joint clamp Throttle bodies Throttle cables2 1 1 1 1 4 1 2Remove the parts in the order listed. Refer to “SEAT” in chapter 3. Refer to “FUEL TANK” in chapter 3. Refer to “AIR FILTER CASE” in chapter 3. Disconnect. Disconnect. Loosen. If it loosens too much,...
Page 380
7-36 Order Job / Part Q’ty Remarks 9 10 11Throttle body joint Heat protector Fuel hose4 1 1To install the throttle body joint, make sure to install it to the cylinder with the same figures corresponding to the fig- ures stated on the throttle body joint. For installation, reverse the removal procedure. NOTE: THROTTLE BODIESFI