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Yamaha Mg12.4 Service Manual

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    							11 MG12/4
    MG16/4
    Connector Polarities
    * These jacks will also accept connection to monaural phone plugs. If you use monaural plugs, the connection will be unbalanced.
    MIC INPUT, ST OUTPin 1: Ground
    Pin 2: Hot (+)
    Pin 3: Cold (–)
    LINE INPUT (monaural channels),
    GROUP OUT, ST OUT, C-R OUT
    AUX1, AUX2 *Tip: Hot (+)
    Ring: Cold (–)
    Sleeve: Ground
    INSERT I/OTip: Output
    Ring: Input
    Sleeve: Ground
    PHONESTip: L
    Ring: R
    Sleeve: Ground
    RETURN
    LINE INPUT (stereo channels)Tip: Hot
    Sleeve: Ground
    INPUT OUTPUT
    Ring
    Sleeve Tip
    Sleeve Tip
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     ST OUT
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    LINE INPUT
    ¢ÞÊåç½ßïÉç£z 
    GROUP OUT
    z   ST OUT
    z   C-R OUT
    AUX 1
    z  AUX 2
    y
    Î
    ½¿Ó׿Ģ 
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    æאָ”çÅ¢ 
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    µæ”Ò¬å¢ïÅ
     
    INSERT I/O
    ½¿Ó  Output
    æï¬  Input
    µæ”Ò¬å¢ïÅ
     
    PHONES
    ½¿Ó  L
    æï¬  R
    µæ”Ò¬å¢ïÅ
     
    RETURN
    LINE INPUT ¢µÂ覽ßïÉç£
    ½¿Ó׿Ä
    µæ”Ò¬å¢ïÅ
    INPUT OUTPUT
    µæ”Ò ½¿Óæï¬
    µæ”Ò ½¿Ó 
    						
    							12 MG12/4
    MG16/4
    Shrink tube (Seven places)¢ä	)	V½á”ÒU	t£
    Redž§Brown½ß
    Black«é
    WA595400
    WE735800
     MG12/4 CIRCUIT BOARD LAYOUT & WIRING
    PS
     Power switch and AC connector wiring
    MAIN
    JACK  1/2
    JACK  1/2JACK  2/2
    ¢.( âÇ¿Äè ž¢ÄÍA
    ¢
    $£
    ¢?oµ ¿½q$¯É«»wA
    ¢£ 
    						
    							13 MG12/4
    MG16/4
    WC703300 (7 places)
    CN571 (JACK 1/2 circuit board) --- CN501 (MAIN circuit board)
    CN771 (JACK 1/2 circuit board) --- CN701 (MAIN circuit board)
    CN971 (JACK 1/2 circuit board) --- CN901 (MAIN circuit board)
    CNA71 (JACK 1/2 circuit board) --- CNA01 (MAIN circuit board)
    CND71 (JACK 1/2 circuit board) --- CND01 (MAIN circuit board)
    CNE71 (JACK 1/2 circuit board) --- CNE01 (MAIN circuit board)
    CNG71 (JACK 1/2 circuit board) --- CNG01 (MAIN circuit board)MAIN circuit board
    WE521500MAIN circuit board
    WE521500JACK 2/2 circuit board
    WE675700 CNH02 JACK 1/2 circuit board
    WE675700WD361600 CNH01
    CNF01
     MAIN circuit board and JACK circuit board wiring
     Wiring to PS circuit board
    WE735800 WD361600 CN02PS circuit board 
    WE522200 CN01
    ¢.*/³”Äq+$,³”ÄwA
    ¢£
     
    						
    							14 MG12/4
    MG16/4
    Shrink tube (Seven places)¢ä	)	V½á”ÒU	t£
    Redž§Brown½ß
    Black«é
    WA595400
    WE735800
     MG16/4 CIRCUIT BOARD LAYOUT & WIRING
    PS
    MAIN
     Power switch and AC connector wiring
    JACK  1/2
    JACK  2/2JACK  1/2
    ¢.( âÇ¿Äè ž¢ÄÍA
    ¢
    $£
    ¢?oµ ¿½q$¯É«»wA
    ¢£ 
    						
    							15 MG12/4
    MG16/4
    WE735800 WD361600 CN02PS circuit board 
    WE522200 CN01
    WC703300 (9 places)
    CN171 (JACK 1/2 circuit board) --- CN101 (MAIN circuit board)
    CN371 (JACK 1/2 circuit board) --- CN301 (MAIN circuit board)
    CN571 (JACK 1/2 circuit board) --- CN501 (MAIN circuit board)
    CN771 (JACK 1/2 circuit board) --- CN701 (MAIN circuit board)
    CN971 (JACK 1/2 circuit board) --- CN901 (MAIN circuit board)
    CNA71 (JACK 1/2 circuit board) --- CNA01 (MAIN circuit board)
    CND71 (JACK 1/2 circuit board) --- CND01 (MAIN circuit board)
    CNE71 (JACK 1/2 circuit board) --- CNE01 (MAIN circuit board)
    CNG71 (JACK 1/2 circuit board) --- CNG01 (MAIN circuit board)MAIN circuit board
    WE521600MAIN circuit board
    WE521600JACK 2/2 circuit board
    WE573100 CNH02 JACK 1/2 circuit board
    WE573100WD361600 CNH01
    CNF01
     MAIN circuit board and JACK circuit board wiring
     Wiring to PS circuit board¢.*/³”Äq+$,³”ÄwA
    ¢£
     
    						
    							16 MG12/4
    MG16/4
    2. Bottom Cover
    (Time required : About 3 min.)
    2-1. Remove the rack mount angle L and R.
    (See procedure 1)
    2-2. Remove the eight (8) screws marked [500]. The bottom
    cover can then be removed. (Fig. 1)
    1. Rack Mount Angle
    (Time required : About 1 min.)
    1-1.Remove the two (2) screws marked [510A]. The rack
    mount angle L can then be removed. (Fig. 1)
    1-2. Remove the two (2) screws marked [510B]. The rack
    mount angle R can then be removed. (Fig. 1)
    Rack mount angle R Rack mount angle L
    (Fig. 1) [430]: Bind Head Tapping Screw-S 3.0 x 6 MFZN2B3 (WE877800)
    [500]: Bind Head Tapping Screw-S 3.0 x 6 MFZN2B3 (WE877800)
    [510]: Bind Head Screw 4.0 x 8 MFZN2B3 (WE969000)
     MG12/4 DISASSEMBLY PROCEDURE¢
    ür		q£
    [510A]
    [510A][500]
    [500][510B]
    [510B] [500]
    [500] [500] [500] [430A] [430C]
    [500] [500]Bottom cover
     
    						
    							17 MG12/4
    MG16/4
    3. PS Circuit Board
    (Time required : About 4 min.)
    3-1. Remove the rack mount angle L and R.
    (See procedure 1)
    3-2. Remove the bottom cover. (See procedure 2)
    3-3.Remove the two (2) screws marked [480]. The PS circuit
    board and heat sink can then be removed. (Fig. 2)
    * Replacing any part on the PS circuit board requires
    removal of the heat sink as well. Use the following
    procedure to remove the heat sink.
    3-4. Remove the two (2) screws marked [A] fixing IC01 and
    IC05. (Photo 1)
    3-5. Remove the three (3) screws marked [B]. (Photo 1)
    3-6. Remove the solder IC02, IC03 and Q01. The heat sink
    can then be removed from the PS circuit board. (Photo 1)
    4. Side Cover
    (Time required : About 5 minutes each.)
    4-1. Remove the rack mount angle L and R.
    (See procedure 1)
    4-2. Remove the bottom cover. (See procedure 2)
    4-3.
    Side Cover L :
    4-3-1.Remove the screw marked [430A], two (2) screws
    marked [430B], three (3) screws marked [440A] and
    two (2) screws marked [450A]. The side cover L can
    then be removed. (Fig. 2)
    4-4.
    Side Cover R :
    4-4-1. Remove the PS circuit board. (See procedure 3)
    4-4-2.Remove the screw marked [430C], two (2) screws
    marked [430D], three (3) screws marked [440B] and
    two (2) screws marked [450B]. The side cover R can
    then be removed. (Fig. 2)
    5. MAIN Circuit Board, Jack 1/2, 2/2 Circuit
    Board 
    (Time required : About 15 min.)
    5-1. Remove the rack mount angle L and R.
    (See procedure 1)
    5-2. Remove the bottom cover. (See procedure 2)
    5-3. Remove the PS circuit board. (See procedure 3)
    5-4. Remove the side cover L and R. (See procedure 4)
    5-5. Pull out the ten (10) fader knobs. (Fig. 2)
    5-6. Remove the two (2) screws marked [450C]. (Fig. 2)
    5-7.Remove the eighteen (18) screws marked [460] and
    twenty-six (26) hexagonal nuts. The MAIN and JACK
    1/2, 2/2 circuit boards can then be removed. (Fig. 2)
    Disconnect the seven (7) connectors and separate the
    MAIN circuit board and the JACK 1/2 circuit board.
    * The knobs, buttons and supporting fixtures on the MAIN
    circuit board are not components of the circuit board.
    When replacing the MAIN circuit board, be sure to
    remove these parts according to the following
    procedure.
     14
    						
    							18 MG12/4
    MG16/4
    Side cover RSide cover L
    [440B]
    [440B]
    [440B] [480] [480][440A]
    [440A]
    [440A] [450B]
    [450B][450A]
    [450A] [450C]
    [450C]
    [430B]
    [430B] [430D]
    [430D]
    [460] [460]Fader knobs
    Hexagonal nuts
    Hexagonal nuts
    [430C][430A]
    PS
    PS
    (Fig. 2) [430]: Bind Head Tapping Screw-S 3.0 x 6 MFZN2B3 (WE877800)
    [440]: Bind Head Tapping Screw-S 3.0 x 6 MFZN2W3 (WE877900)
    [450]: Hex. Socket Set Screw-S 3.0 x 6 MFZN2B3 (WF419300)
    [460]: Bonding Tapping Screw-B 3.0 x 10 MFZN2B3 (WE878000)
    [480]: Bind Head Tapping Screw-B 3.0 x 8 MFZN2W3 (WE774300)
    5-8. Remove the hexagonal nut. The JACK 2/2 circuit board
    can then be removed from the MIX1 support. (Fig. 3)
    5-9.Pull out the sixty-one (61) volume knobs from the MAIN
    circuit board. (Fig. 2)
    5-10. Remove the eight (8) push ON buttons, eight (8) sleeve
    ON buttons, nine (9) push PFL buttons and twenty-five
    (25) push HPF buttons from the MAIN circuit board.
    (Fig. 3)
    5-11. Remove the three (3) screws marked [420]. The MIX2
    support can then be removed from the MAIN circuit
    board. (Fig. 3)
    5-12. Twist the six (6) hooks of the MIX1 support (upper) to
    become straight, and the support can be removed from
    the MAIN circuit board. (Fig. 3)
    Volume knobs
    MAIN
    MAIN
    JACK
    2/2
    JACK
    1/2JACK
    1/2
     
    						
    							19 MG12/4
    MG16/4
    (Photo 1)
    [420]: Bind Head Tapping Screw-S 3.0 x 6 MFZN2W3 (WE877900)
    (Fig. 3) Push HPF buttons
    Hooks
    Push HPF buttons
    Push HPF buttons Push ON buttons
    Push PFL buttons
    Push PFL buttons
    Sleeve ON buttons
    [420] [420] [420]Hexagonal nuts
    MIX1 support (upper)
    MIX1 support (lower)
    MIX2 support
    Meter cover
    Meter reflector
    [B] IC01 IC02 IC03IC05 Q01 [B] [A] [A]
    PS
    PS
    JACK
    2/2
    MAIN  * The upper and lower MIX1 support each can then be
    removed in the same manner.
    5-13. Detach the meter cover from the meter reflector.
    (Fig. 3)
    [A]: Bind Head Tapping Screw-B 3.0 x 8 MFZN2W3 (WE774300)
    [B]: Bind Head Tapping Screw-B 3.0 x 8 MFZN2W3 (WE774300)
    	
    						
    							20 MG12/4
    MG16/4
    Hexagonal nut and flat washer
    ¢á¯Æ¿
    						
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