Yamaha Fz6n Manual
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Page 11
SWINGARM AND DRIVE CHAIN4-68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REMOVING THE SWINGARM 4-70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REMOVING THE DRIVE CHAIN 4-71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHECKING THE SWINGARM 4-71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INSTALLING THE SWINGARM 4-72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHECKING THE DRIVE CHAIN 4-73. . . . . . . . . . . . . . . . ....
Page 12
SHIFT SHAFT5-39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SHIFT SHAFT AND STOPPER LEVER 5-39. . . . . . . . . . . . . . . . . . . . . . . CHECKING THE SHIFT SHAFT 5-41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHECKING THE STOPPER LEVER 5-41. . . . . . . . . . . . . . . . . . . . . . . . . INSTALLING THE SHIFT SHAFT 5-41. . . . . . . . . . . . . . . . . . . . . . . . . . . . CRANKSHAFT POSITION SENSOR AND PICKUP ROTOR5-42 . . . ....
Page 13
CONNECTING RODS AND PISTONS5-67 . . . . . . . . . . . . . . . . . . . . . . . . . . . REMOVING THE CONNECTING RODS AND PISTONS 5-68. . . . . . . . REMOVING THE CRANKSHAFT ASSEMBLY 5-69. . . . . . . . . . . . . . . . . CHECKING THE CYLINDER AND PISTON 5-69. . . . . . . . . . . . . . . . . . . CHECKING THE PISTON RINGS 5-70. . . . . . . . . . . . . . . . . . . . . . . . . . . . CHECKING THE PISTON PINS 5-71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHECKING THE BIG END BEARINGS 5-72. ....
Page 14
CHAPTER 7 FUEL INJECTION SYSTEM FUEL INJECTION SYSTEM7-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WIRING DIAGRAM 7-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ECU’S SELF-DIAGNOSTIC FUNCTION 7-3. . . . . . . . . . . . . . . . . . . . . . ALTERNATE INSTRUCTIONS OPERATION CONTROL (FAIL-SAFE ACTION) 7-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FAIL-SAFE ACTIONS TABLE 7-4. . . . . . . . . . . . . . . . ....
Page 15
ELECTRIC STARTING SYSTEM8-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CIRCUIT DIAGRAM 8-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STARTING CIRCUIT CUT-OFF SYSTEM OPERATION 8-15. . . . . . . . . TROUBLESHOOTING 8-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STARTER MOTOR8-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CHECKING THE STARTER MOTOR 8-21. . . . . . ....
Page 16
POOR MEDIUM-AND-HIGH-SPEED PERFORMANCE9-2 . . . . . . . . . . . . ENGINE 9-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FUEL SYSTEM 9-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FAULTY GEAR SHIFTING9-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SHIFTING IS DIFFICULT 9-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SHIFT PEDAL DOES NOT MOVE 9-3. ....
Page 17
1-1 1 MOTORCYCLE IDENTIFICATION GEN INFO EAS00014 GENERAL INFORMATION MOTORCYCLE IDENTIFICATION EAS00017 VEHICLE IDENTIFICATION NUMBER The vehicle identification number 1 is stamped into the right side of the steering head pipe. EAS00018 MODEL LABEL The model label 1 is affixed to the frame. This information will be needed to order spare parts.
Page 18
1-2 FEATURES GEN INFO 7Intake air pressure sensor 8Throttle position sen- sor 9Fuel injector 10Catalytic converter 11Crankshaft position sensor 12Coolant temperature sensor 13Spark plug 14Pressure regulator 15Battery 16ECU 17Fuel injection system relay 18Engine trouble warn- ing light 19Lean angle cut-off switch 1Ignition coil 2Air filter case 3Intake air temperature sensor 4Fuel delivery hose 5Fuel tank 6Fuel pump EAS00896 FEATURES OUTLINE OF FI SYSTEM The main function of a fuel supply system is to...
Page 19
1-3 FEATURES GEN INFO Illustration is for reference only. 6Throttle position sen- sor 7Intake air pressure sensor 8ECU 9Coolant temperature sensor 10Crankshaft position sensor A Fuel system B Control system1Fuel pump 2Pressure regulator 3Fuel injector 4Throttle body 5Intake air temperature sensor EAS00897 FI SYSTEM The fuel pump delivers fuel to the injector via the fuel filter. The pressure regulator maintains the fuel pressure that is applied to the injector at only 250 kPa (2.5 kg / cm 2)....
Page 20
1-4 FEATURES GEN INFO 1 Multi-function display 2 “SELECT” button 3 “RESET” button 4 Engine trouble warning light NOTE:INSTRUMENT FUNCTION Multi-function display The multi-function display is equipped with the following: a speedometer (which shows the riding speed) an odometer (which shows the total distance traveled) two tripmeters (which show the distance traveled since they were last set to zero) a fuel reserve tripmeter (which shows the distance traveled since the bottom segment of the fuel meter...