Yamaha Fz6 N Service Manual
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ELECTRICAL COMPONENTS 8-118 Headlight relay Radiator fan motor EAS4S81030 CHECKING THE ABS MOTOR RELAY 1. Check: ABS motor relay for continuity Connect the pocket tester ( Ω × 1) to the ter- minals of ABS motor relay. Check for continuity between terminals “1” and “2” of the ABS motor relay. Tester reading is “ ∞”. → Replace the ABS motor relay. CAUTION: ECA4S81021 Do not reverse the connections. If the pocket tester leads are connected in reverse to terminals “1” and “2”, a correct pocket...
Page 492
ELECTRICAL COMPONENTS 8-119 EAS4S81031 CHECKING THE SOLENOID VALVES AND MOTOR CAUTION: ECA4S81023 When check the hydraulic unit solenoid relay and ABS motor, do not remove the brake hoses. 1. Check: Solenoid valve resistance (front) Out of specification → Replace the hydrau- lic unit. ▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼ a. Connect the pocket tester ( Ω × 1) to the solenoid valve (front) terminal as shown. ▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲ 2. Check: Solenoid valve resistance (rear) Out of specification...
Page 493
ELECTRICAL COMPONENTS 8-120 EAS4S81032 CHECKING THE TURN SIGNAL/HAZARD RELAY 1. Check: Turn signal/hazard relay input voltage Out of specification → The wiring circuit from the main switch to the turn signal/haz- ard relay coupler is faulty and must be repaired. ▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼ a. Connect the pocket tester (DC 20 V) to the turn signal/hazard relay terminal as shown. b. Turn the main switch to “ON”. c. Measure the turn signal/hazard relay input voltage....
Page 494
ELECTRICAL COMPONENTS 8-121 ▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼ a. Disconnect the relay unit coupler from the wire harness. b. Connect the pocket tester ( Ω × 1) to the relay unit terminal as shown. c. Check the relay unit (diode) for continuity. d. Check the relay unit (diode) for no continu- ity. ▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲ EAS28070 CHECKING THE SPARK PLUG CAPS The following procedure applies to all of the spark plug caps. 1. Check: Spark plug cap resistance Out of specification → Replace....
Page 495
ELECTRICAL COMPONENTS 8-122 ▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼ a. Disconnect the ignition coil connectors from the ignition coil terminals. b. Connect the pocket tester ( Ω × 1) to the ignition coil as shown. c. Measure the primary coil resistance. ▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲ 2. Check: Secondary coil resistance Out of specification → Replace. ▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼ a. Disconnect the spark plug cap from the ignition coil. b. Connect the pocket tester ( Ω × 1k) to the ignition coil as...
Page 496
ELECTRICAL COMPONENTS 8-123 2. Check: Crankshaft position sensor resistance Out of specification → Replace the crank- shaft position sensor. ▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼ a. Connect the pocket tester ( Ω × 100) to the crankshaft position sensor coupler as shown. b. Measure the crankshaft position sensor resistance. ▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲ EAS28130 CHECKING THE LEAN ANGLE SENSOR 1. Remove: Lean angle sensor (from the bracket.) 2. Check: Lean angle sensor output voltage Out of...
Page 497
ELECTRICAL COMPONENTS 8-124 b. Turn the main switch to “ON”. c. Elevate the front wheel and slowly rotate it. d. Measure the voltage with each full rotation of the front wheel, the voltage reading should cycle from Lo (0.5–0.9 V) to Hi (1.1– 1.7 V) to Lo to Hi. ▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲ EAS4S81035 CHECKING THE STARTOR MOTOR OPERA- TION 1. Check: Starter motor operation Does not operate → Perform the electric starting system troubleshooting, starting with step 5. Refer to TROUBLESHOOTING on...
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ELECTRICAL COMPONENTS 8-125 Out of specification → Replace the rectifier/ regulator. ▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼ a. Set the engine tachometer to the ignition coil of cylinder #1. b. Connect the pocket tester (AC 20 V) to the rectifier/regulator coupler as shown. c. Start the engine and let it run at approxi- mately 5000 r/min. d. Measure the rectifier/regulator input volt- age. ▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲ EAS28180 CHECKING THE HORN 1. Check: Horn resistance Out of specification → Replace....
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ELECTRICAL COMPONENTS 8-126 ▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼ a. Connect the pocket tester (Ω × 100) to the engine oil level gauge terminal as shown. b. Measure the pickup coil resistance. ▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲ EAS28230 CHECKING THE FUEL SENDER 1. Remove: Fuel tank 2. Disconnect: Fuel pump coupler Fuel sender coupler (from the wire harness) 3. Remove: Fuel pump (from the fuel tank) 4. Check: Fuel sender resistance Out of specification → Replace the fuel pump assembly....
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ELECTRICAL COMPONENTS 8-127 b. Set the main switch to “ON”. c. Elevate the rear wheel and slowly rotate it. d. Measure the voltage (DC 5 V) of White/Yel-low and Black/Blue. With each full rotation of the rear wheel, the voltage reading should cycle from 0.6 V to 4.8 V to 0.6 V to 4.8 V. ▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲ EAS28250 CHECKING THE RADIATOR FAN MOTOR 1. Check: Radiator fan motor Faulty/rough movement → Replace. ▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼ a. Disconnect the radiator fan motor coupler from...