Yamaha Fz1n Service Manual

SPECIAL TOOLS
1-12
Oil filter wrench
90890-01426
YU-384113-13
Rod holder
90890-01434
Damper rod holder double ended
YM-01434 4-50, 4-55
Rod puller
90890-01437
Universal damping rod bleeding tool set
YM-A8703 4-54
Rod puller attachment (M10)
90890-01436
Universal damping rod bleeding tool set
YM-A8703 4-54
Fork spring compressor
90890-01441
YM-01441 4-50, 4-55
Fork seal driver
90890-01442
Adjust table fork seal driver (36-46 mm)
YM-01442 4-53
Vacuum gauge
90890-03094
Carburetor synchronizer
YU-44456 3-7...

SPECIAL TOOLS
1-13
Compression gauge
90890-03081
Engine compression tester
YU-332233-11
Valve spring compressor
90890-04019
YM-04019 5-23, 5-29
Valve spring compressor attachment
90890-04108
Valve spring compressor adapter (22 mm)
YM-04108 5-23, 5-29
Valve spring compressor attachment
90890-04114
Valve spring compressor adapter
YM-04114 5-23, 5-29
Middle driven shaft bearing driver
90890-04058
Bearing driver (40 mm)
YM-04058 6-12
Mechanical seal installer
90890-04078
Water pump seal installer
YM-33221-A...

SPECIAL TOOLS
1-14
Valve guide remover (ø4)
90890-04111
Valve guide remover (4.0 mm)
YM-041115-25
Valve guide remover (ø4.5)
90890-04116
Valve guide remover (4.5 mm)
YM-04116 5-25
Valve guide installer (ø4)
90890-04112
Valve guide installer (4.0 mm)
YM-04112 5-25
Valve guide installer (ø4.5)
90890-04117
Valve guide installer (4.5 mm)
YM-04117 5-25
Valve guide reamer (ø4)
90890-04113
Valve guide reamer (4.0 mm)
YM-04113 5-25
Valve guide reamer (ø4.5)
90890-04118
Valve guide reamer (4.5 mm)
YM-04118 5-25...

SPECIAL TOOLS
1-15
Yamaha bond No.1215
(Three Bond No.1215®)
90890-855055-67, 6-12
Digital circuit tester
90890-03174
Model 88 Multimeter with tachometer
YU-A1927 7-9, 7-10
Pivot shaft wrench
90890-01518
Frame spanner socket
YM-01518 5-7
Pivot shaft wrench adapter
90890-01476 5-7
Pocket tester
90890-03112
Analog pocket tester
YU-03112-C 1-10, 5-41, 8-
95, 8-96, 8-97, 
8-100, 8-102, 8-
103, 8-104, 8-
105, 8-106, 8-
107, 8-108, 8-
109, 8-110, 8-
111, 8-112
Oil pressure gauge
90890-03153
Pressure gauge...

SPECIAL TOOLS
1-16
Vacuum/pressure pump gauge set
90890-067567-8
Valve lapper
90890-04101
Valve lapping tool
YM-A8998 3-5
Fuel pressure adapter
90890-03176
YM-03176 7-8
Pressure gauge
90890-03153
YU-03153 3-14, 7-8
Camshaft wrench
90890-04143
YM-04143 5-11, 5-16
Tool name/Tool No. Illustration
Reference 
pages 

SPECIAL TOOLS
1-17 

2
SPECIFICATIONS
GENERAL SPECIFICATIONS...................................................................... 2-1
ENGINE SPECIFICATIONS .......................................................................... 2-1
CHASSIS SPECIFICATIONS ....................................................................... 2-8
ELECTRICAL SPECIFICATIONS ............................................................... 2-10
TIGHTENING TORQUES ...............................................................................

GENERAL SPECIFICATIONS
2-1
EAS20280
GENERAL SPECIFICATIONS
ModelModel 2D11 (EUR) 
2D13 (AUS) 
3C31 (EUR) 
3C33 (AUS) 
3C37 (EUR) 
3C39 (AUS)
 
Dimensions
Overall length 2140 mm (84.3 in)
Overall width 770 mm (30.3 in)
Overall height 1060 mm (41.7 in) (FZ1-N) 1205 mm (47.4 in) (FZ1-S)
Seat height 815 mm (32.1 in)
Wheelbase 1460 mm (57.5 in)
Ground clearance 135 mm (5.31 in)
Minimum turning radius 3000 mm (118.1 in)
 
Weight
With oil and fuel 214.0 kg (472 lb) (FZ1-N)  220.0 kg (485 lb) (FZ1-S)
Maximum...

ENGINE SPECIFICATIONS
2-2
Inner-rotor-to-outer-rotor-tip clearance 0.010–0.100 mm (0.0004–0.0039 in)
Limit 0.18 mm (0.0071 in)
Outer-rotor-to-oil-pump-housing clear ance 0.090–0.150 mm (0.0035–0.0059 in)
Limit 0.22 mm (0.0087 in)
Oil-pump-housing-to-inner-and-outer-rotor 
clearance 0.06–0.13 mm (0.0024–0.0051 in)
Limit 0.20 mm (0.0079 in)
Bypass valve opening pressure 80.0–120.0 kPa (11.6–17.4 psi) (0.80–1.20  kgf/cm²)
Relief valve operating pressure 600.0–680.0 kPa (87.0–98.6 psi) (6.00–6.80  kgf/cm²)...

ENGINE SPECIFICATIONS
2-3
Camshaft runout limit 0.030 mm (0.0012 in)
 
Timing chainModel/number of links RH2020/122
Tensioning system Automatic
 
Valve, valve seat, valve guideValve clearance (cold)Intake 0.11–0.20 mm (0.0043–0.0079 in)
Exhaust 0.21–0.25 mm (0.0083–0.0098 in)
Valve dimensions
Valve head diameter A (intake) 23.40–23.60 mm (0.9213–0.9291 in)
Valve head diameter A (exhaust) 24.90–25.10 mm (0.9803–0.9882 in)
Valve face width B (intake) 1.760–2.900 mm (0.0693–0.1142 in)
Valve face width B...