Yamaha Fz 09 2014 Manual
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Page 51
TIGHTENING TORQUES It em Thread Q ty Tightening torque Rema rks size Intake air press ure senso r screw M5 2 7 Nm (0.7 m·kgf , 5.1 ft·lb f) Stator coil bo lt M6 3 14 Nm (1.4 m·kgf, 1 O ft·lbf) -
Page 52
TIGHTENING TORQUES TIP~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ Cylinder head bolt 1. Tig hten th e bolts to 25 Nm (2.5 m-kgf, 18 fl·lbf) w ith a to rq ue wre nch follow ing the tig htening order . 2. Perfo rm t he follow in g procedu re to all the bolts one by one in the tightening sequence as shown in the illustrat ion. a. L oosen the bolt. b. Tighten the bolt to 16 Nm (1.6 m-kgf , 12 ft·lb f) wit h a torque wrench . c . T ighten the bolt further to reach the spec ified angle...
Page 53
TIGHTENING TORQUES EA$20350 CHASSIS TIGHTENING TORQUES Item Thread Q ty Tightening torque Remarks size Eng ine mount ing bol t (front upper M10 4 45 Nm (4.5 m·kgf, 33 ft·lbf) and front lower) Engine mounting nut (rear upper) M10 1 45 Nm (4.5 m·kgf, 33 ft· lbf) Eng ine mounting nut (rear lower) M10 1 45 Nm (4.5 m·kgf, 33 ft·lbf) Engine mounting adjust bolt M1S 1 7 Nm (0.7 m·kgf , 5.1 ft·lb f) (fro nt) Engine mounting adjust bolt M16 2 7 Nm (0.7 m·kgf , 5.1 ft·lb f) ( r...
Page 54
TIGHTENING TORQUES Item Thread Qty Tightening torque Remarks size Fron t brake master cylind er res- M4 2 1.5 Nm (0.15 m-kgf, 1.1 ft -lbf) ervoir cap screw Clutc h lever hold er pinch bolt M6 1 11 Nm (1.1 m-kgf, 8 .0 ft -lbf) Hor n bolt M6 1 7 Nm (0. 7 m-kgf, 5.1 ft·lbf) Front fender bolt M6 4 10 Nm (1.0 m-kgf, 7.2 ft ·lbf) Meter bracket bolt M6 2 7 Nm (0.7 m·kgf , 5.1 fl·lbf) Meter assembly screw M5 3 1.3 Nm (0.13 m·kgf, 0.94 fl·lbf ) Headlight stay and lower...
Page 55
TIGHTENING TORQUES Item Thread Qty Tightening torque Remarks size Passenger footrest and rea r MS 4 2S Nm (2.S m-kgf, 20 ft·lbf) -(J fram e bolt Rear brake fluid reservo ir nu t M5 1 3 .S Nm (0 .3S m-kgf , 2 .S ft·lbl) Sides tand bracket bolt M10 1 4S Nm (4.S m-kgf, 35 ft·lbf ) Sides tand switch bolt M5 2 4 .3 Nm (0.43 m-kgl , 3.1 ft·lbf) -(J Adap ter brac ke t and frame bolt M6 2 12 Nm (1.2 m-kgl, S .7 ft -lb!) Battery box and rear frame bolt M6 2 7 Nm (0.7 m-kgf, 5.1...
Page 56
TIGHTENING TORQUES It em Thre ad Qty Tighten ing torque Remarks size Thermos tat assemb ly bo lt M6 2 10 Nm (1.0 m·kgf, 7.2 ft ·lbf) Fuel rail bolt M6 2 5 Nm (0.5 m-kgf, 3.6 ft·lbf) Air scoop bolt M6 2 1 .5 Nm (0.15 m·kgf, 1. 1 ft-lb!) C an iste r bolt (for Ca li f orn ia on ly ) M6 2 7 Nm (0.7 m -kgf, 5.1 fl ·lbf) Can ister brac ket bolt (for Califor- M6 2 7 Nm (0.7 m-kgf, 5.1 fl ·lb f) nia on ly) TIP~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ Lower ring nut 1. Tighten th e ring...
Page 57
LUBRICATION POINTS AND LUBRICANT TYPES EA$203$0 LUBRICATION POINTS AND LUBRICANT TYPES EA$20370 ENGINE Lubrication point Lubricant Oil seal lips oa 0 -r ings oa Coo lant hos e inse rtion part Water or -1@ Bear ings -€] Cylin der head cover bolt gasket and timing chain bolt gasket -@ Camshaft lobes and jou rna ls (inta ke and exhaust) -1@ Val ve s tem seals (intake and exhaust) -i€J Valve li fter outer surface (intake and exhaust ) -€] Valve stems and stem ends (intake and...
Page 58
LUBRICATION POINTS AND LUBRICANT TYPES Lubrication poin t Lubricant Primary driven gear end ~ Crankcase cover and clutch pull rod O l Clu tch housi ng spacer --€! Clutch boss conica l washer --€! Transmission gears inner surface -
Page 59
LUBRICATION POINTS AND LUBRICANT TYPES Lubrication poin t Lubricant Shift pedal pivoting parts oa Rear footrest ball and meta l-to -metal mov in g parts o a Sh ift shaf t j oin t rod mov ing parts o a Fron t wheel oil seal (left and right) o a Rea r whee l oil seal oa Rear whee l drive hub oil seal o a Rear wheel drive hub matin g s urface o a Brake caliper pisto n seal -
Page 60
LUBRICATION SYSTEM CHART AND DIAGRAMS EA$203510 LUBRICATION SYSTEM CHART AND DIAGRAMS , . .,,..., ENGINE OIL LUBRICATION CHART 17 IL. L 16 b -= --- I 11 I ll l 14 JI I 15 [ ~ -~ 1 3 ;-13 ;-13 ;- yin -illfn -IZI 12 ,- /-~L ~ I R 11 - -~l_ Jl IZI r 6~ 2 v~ u L ,.., L l 1 --.., 4 3 5 - 10 :iooooo n 7 I I H ~ uDDDDL.._J-DC: 10 ( 10 10 51 9 2-25