Yamaha F 25 Manual
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Operation 26 EMU27872Adjusting trim angle for manual tilt models There are 4 or 5 holes provided in the clamp bracket to adjust the outboard motor trim an- gle. 1. Stop the engine. 2. Tilt the outboard motor up, and then re- move the trim rod from the clamp bracket. 3. Reposition the rod in the desired hole. To raise the bow (“trim-out”), move the rod away from the transom. To lower the bow (“trim-in”), move the rod to- ward the transom. Make test runs with the trim set to different an- gles to find the position that works best for your boat and operating conditions. WARNING EWM00400 Stop the engine before adjusting the trim angle. Use care to avoid being pinched when removing or installing the rod. Use caution when trying a trim position for the first time. Increase speed gradu- ally and watch for any signs of instability or control problems. Improper trim an- gle can cause loss of control. NOTE: The outboard motor trim angle can be changed approximately 4 degrees by shifting the trim rod one hole. EMU27911Adjusting boat trim When the boat is on plane, a bow-up attitude results in less drag, greater stability and effi- ciency. This is generally when the keel line of the boat is up about 3 to 5 degrees. With the bow up, the boat may have a greater tenden- cy to steer to one side or the other. Compen- sate for this as you steer. The trim tab can also be adjusted to help offset this effect. When the bow of the boat is down, it is easier to accelerate from a standing start onto plane. Bow Up Too much trim-out puts the bow of the boat too high in the water. Performance and econ- omy are decreased because the hull of the boat is pushing the water and there is more air drag. Excessive trim-out can also cause the propeller to ventilate, which reduces perfor- mance further, and the boat may “porpoise” (hop in the water), which could throw the op- erator and passengers overboard. 1. Trim rod U69M15E0.book Page 26 Wednesday, April 5, 2006 4:48 PM
Operation 27 Bow Down Too much trim-in causes the boat to “plow” through the water, decreasing fuel economy and making it hard to increase speed. Operat- ing with excessive trim-in at higher speeds also makes the boat unstable. Resistance at the bow is greatly increased, heightening the danger of “bow steering” and making opera- tion difficult and dangerous. NOTE: Depending on the type of boat, the outboard motor trim angle may have little effect on the trim of the boat when operating. EMU27921 Tilting up and down If the engine will be stopped for some time or if the boat is moored in shallows, the outboard motor should be tilted up to protect the propel- ler and casing from damage by collision with obstructions, and also to reduce salt corro- sion. WARNING EWM00220 Be sure all people are clear of the out- board motor when tilting up and down, also be careful not to pinch any body parts between the drive unit and engine bracket. WARNING EWM00230 Leaking fuel is a fire hazard. Tighten the air vent screw and place the fuel cock in the closed position if the outboard motor will be tilted for more than a few minutes. Otherwise fuel may leak. CAUTION: ECM00231 Before tilting the outboard motor, follow the procedure under “Stopping engine” in this chapter. Never tilt the outboard motor while the engine is running. Se- vere damage from overheating can re- sult. Do not tilt up the engine by pushing the tiller handle because this could break the handle. Keep the power unit higher than the pro- peller at all times. Otherwise water could run into the cylinder and cause damage. The outboard motor cannot be tilted when in reverse or when the outboard motor is turned 180° (facing the rear). U69M15E0.book Page 27 Wednesday, April 5, 2006 4:48 PM
Operation 28 EMU27964Procedure for tilting up (manual tilt models) 1. Place the gear shift lever in neutral (if equipped) and face the outboard motor forward. 2. On full-pivot system models, tighten the steering friction adjuster by turning it clockwise to prevent the motor from turn- ing freely. 3. Tighten the air vent screw. On models equipped with a fuel joint, disconnect the fuel line from the outboard motor. 4. Close the fuel cock.5. Tilt support bar equipped models: Hold the rear of the top cowling or the rear han- dle (if equipped) with one hand and tilt the outboard motor up fully until the tilt sup- port bar automatically locks. 6. Tilt support knob equipped models: Hold the rear of the top cowling with one hand, fully tilt the outboard motor up, and push the tilt support knob into the clamp brack- et. 7. Tilt support lever equipped models: Hold the rear handle and tilt the engine up fully until the tilt support lever automatically locks. NOTE: Tilt support lever/bar equipped models: If the motor is not facing forward, the tilt support le- ver/bar cannot automatically turn to the U69M15E0.book Page 28 Wednesday, April 5, 2006 4:48 PM
Operation 29 locked position. If the tilt support lever/bar does not automatically lock, swing the motor a little to the left and right. EMU28032Procedure for tilting down (manual tilt models) 1. Slightly tilt the outboard motor up. 2. If equipped with the tilt support bar: Slow- ly tilt the outboard motor down while pull- ing the tilt support bar lever up. 3. If equipped with the tilt support knob: Pull the knob out, and then slowly tilt the out- board motor down. 4. If equipped with the tilt support lever: Slowly tilt the outboard motor down while pulling the tilt support lever up. 5. Loosen the steering friction adjuster by turning it counterclockwise, and adjust the steering friction according to operator preference. WARNING EWM00720 If there is too much resistance it could be difficult to steer, which could result in an accident. U69M15E0.book Page 29 Wednesday, April 5, 2006 4:48 PM
Maintenance 30 EMU31480 Specifications NOTE: “(AL)” stated in the specification data below represents the numerical value for the alumi- num propeller installed. Likewise, “(SUS)” represents the value for stainless steel propeller installed and “(PL)” for plastic propeller installed. EMU28218 Dimension: Overall length: 623 mm (24.5 in) Overall width: 345 mm (13.6 in) Overall height S: 1021 mm (40.2 in) Transom height S: 432 mm (17.0 in) Weight (AL) S: 17.0 kg (37 lb) Performance: Full throttle operating range: 5250–5750 r/min Maximum output: 1.8 kW@5500 r/min (2.5 HP@5500 r/min) Idling speed (in neutral): 1900 ±100 r/min Engine: Type: 4-stroke S Displacement: 72.0 cm³ (4.39 cu.in) Bore × stroke: 54.0 × 31.5 mm (2.13 × 1.24 in) Ignition system: TCI Spark plug (NGK): BR6HS Spark plug gap: 0.6–0.7 mm (0.024–0.028 in) Control system: Tiller Starting system: ManualStarting carburetion system: Choke valve Valve clearance (cold engine) IN: 0.08–0.12 mm (0.0032–0.0047 in) Valve clearance (cold engine) EX: 0.08–0.12 mm (0.0032–0.0047 in) Drive unit: Gear positions: Forward-neutral Gear ratio: 2.08 (27/13) Trim and tilt system: Manual tilt Propeller mark: BS Fuel and oil: Recommended fuel: Regular unleaded gasoline Min. pump octane: 86 Fuel tank capacity (built in type): 0.9 L (0.24 US gal) (0.20 Imp.gal) Recommended engine oil: 4-stroke outboard motor oil Engine oil grade API: API SE, SF, SG, SH, SJ, SL Engine oil type SAE: SAE10W30 or SAE10W40 Lubrication: Wet sump Engine oil quantity (excluding oil filter): 0.35 L (0.37 US qt) (0.31 Imp.qt) Recommended gear oil: Hypoid gear oil SAE#90 Gear oil quantity: 75.0 cm³ (2.54 US oz) (2.65 Imp.oz) Tightening torque for engine: Spark plug: 25.0 Nm (18.4 ft-lb) (2.55 kgf-m) Engine oil drain bolt: 18.0 Nm (13.3 ft-lb) (1.84 kgf-m) U69M15E0.book Page 30 Wednesday, April 5, 2006 4:48 PM
Maintenance 31 EMU28222 Transporting and storing out- board motor WARNING EWM00690 Leaking fuel is a fire hazard. When trans- porting and storing the outboard motor, close the air vent screw and fuel cock to prevent fuel from leaking. USE CARE when transporting fuel tank, whether in a boat or car. DO NOT fill fuel container to maximum capacity. Gasoline will expand consider- ably as it warms up and can build up pressure in the fuel container. This can cause fuel leakage and a potential fire hazard. WARNING EWM00700 Never get under the lower unit while it is tilted, even if a motor support bar is used. Severe injury could occur if the outboard motor accidentally falls. CAUTION: ECM00660 Do not use the tilt support lever or knob when trailering the boat. The outboard mo- tor could shake loose from the tilt support and fall. If the motor cannot be trailered in the normal running position, use an addi- tional support device to secure it in the tilt position. The outboard motor should be trailered and stored in the normal running position. If there is insufficient road clearance in this position, then trailer the outboard motor in the tilt posi- tion using a motor support device such as a transom saver bar. Consult your Yamaha dealer for further details. EMU28235Clamp screw mounting models When transporting or storing the outboard motor while removed from a boat, keep the outboard motor in the attitude shown. U69M15E0.book Page 31 Wednesday, April 5, 2006 4:48 PM
Maintenance 32 NOTE: Place a towel or something similar under the outboard motor to protect it from damage. EMU28241Storing outboard motor When storing your Yamaha outboard motor for prolonged periods of time (2 months or longer), several important procedures must be performed to prevent excessive damage. It is advisable to have your outboard motor serviced by an authorized Yamaha dealer pri- or to storage. However, you, the owner, with a minimum of tools, can perform the following procedures. CAUTION: ECM01080 To prevent problems which can be caused by oil entering the cylinder from the sump, keep the outboard motor in the attitude shown when transporting and storing it. If storing or transporting the outboard motor on its side (not up- right), put it on a cushion after draining the engine oil. Do not place the outboard motor on its side before the cooling water has drained from it completely, otherwise water may enter the cylinder through the exhaust port and cause engine trouble. Store the outboard motor in a dry, well- ventilated place, not in direct sunlight. EMU28302ProcedureEMU28372Flushing in a test tank 1. Wash the outboard motor body using fresh water. For further information, see page 33. 2. Fill the fuel tank with fresh fuel and add one ounce of “Yamaha Fuel Conditioner and Stabilizer” (Part No. LUB-FUELC-12- 00) to each gallon of fuel. NOTE: The use of “Yamaha Fuel Conditioner and Stabilizer” eliminates the need to drain the fuel system. Consult your Yamaha dealer or other qualified mechanic if the fuel system is to be drained instead. 3. Remove the engine top cowling and si- lencer cover. 4. Install the outboard motor on the test tank. 5. Fill the tank with fresh water to above the level of the anti-cavitation plate. 1. Water surface 2. Lowest water level U69M15E0.book Page 32 Wednesday, April 5, 2006 4:48 PM
Maintenance 33 CAUTION: ECM00300 Do not run the engine without supplying it with cooling water. Either the engine water pump will be damaged or the engine will be damaged from overheating. Before starting the engine, be sure to supply wa- ter to the cooling water passages. CAUTION: ECM00290 If the fresh water level is below the level of the anti-cavitation plate, or if the water supply is insufficient, engine seizure may occur. 6. Cooling system flushing is essential to prevent the cooling system from clogging up with salt, sand, or dirt. In addition, fog- ging of the engine is mandatory to pre- vent excessive engine damage due to rust. Perform the flushing and fogging at the same time. WARNING EWM00090 Do not touch or remove electrical parts when starting or during operation. Keep hands, hair, and clothes away from the flywheel and other rotating parts while the engine is running. 7. Run the engine at a fast idle for 10–15 minutes in neutral position. 8. Just prior to turning off the engine, quickly spray “Yamaha Stor-Rite Engine Fogging Oil” (Part No. LUB-STRRT-12-00) alter- nately into each carburetor or the fogging hole of the silencer cover, if equipped. When properly done, the engine will smoke excessively and almost stall. 9. Remove the outboard motor from the test tank.10. Drain the cooling water completely out of the motor. Clean the body thoroughly. 11. Install the silencer cover/cap and top cowling. EMU28400Lubrication (except oil injection mod- els) 1. Grease the spark plug threads and install the spark plug(s) and torque to proper specification. For information on spark plug installation, see page 36. 2. Change the gear oil. For instructions, see page 42. Inspect the oil for the presence of water that indicates a leaky seal. Seal replacement should be performed by an authorized Yamaha dealer prior to use. 3. Grease all grease fittings. For further de- tails, see page 36. EMU28421Cleaning and anticorrosion measures 1. Wash down the exterior of the outboard motor with fresh water and dry off com- pletely. 2. Spray the outboard motor exterior with “Yamaha Silicone Protectant” (Part No. LUB-SILCNE-13-00). 3. Wax the cowling with a non-abrasive wax such as “Yamaha Silicone Wax” (Part No. ACC-11000-15-02). EMU28450Cleaning the outboard motor After use, wash the exterior of the outboard motor with fresh water. Flush the cooling sys- tem with fresh water. U69M15E0.book Page 33 Wednesday, April 5, 2006 4:48 PM
Maintenance 34 NOTE: For cooling system flushing instructions, see page 31. EMU28460Checking painted surface of motor Check the motor for scratches, nicks, or flak- ing paint. Areas with damaged paint are more likely to corrode. If necessary, clean and paint the areas. A touch-up paint is available from your Yamaha dealer. EMU28486 Periodic maintenance WARNING EWM01070 Be sure to turn off the engine when you perform maintenance unless otherwise specified. If you or the owner is not famil- iar with machine servicing, this work should be done by your Yamaha dealer or other qualified mechanic. Maintenance, replacement, or repair of the emission control devices and systems may be performed by any marine engine repair establishment or individual. All war- ranty repairs, however, including those to the emission control system, must be per- formed by an authorized Yamaha marine dealership. A service manual is available for purchase through your Yamaha dealer for owners who have the mechanical skills, tools, and other equipment necessary to perform mainte- nance not covered by this owner’s manual. EMU28510Replacement parts If replacement parts are necessary, use only genuine Yamaha parts or parts of the same type and of equivalent strength and materials. Any part of inferior quality may malfunction, and the resulting loss of control could endan- ger the operator and passengers. Yamaha genuine parts and accessories are available from your Yamaha dealer. U69M15E0.book Page 34 Wednesday, April 5, 2006 4:48 PM
Maintenance 35 EMU28522Maintenance chart Frequency of maintenance operations may be adjusted according to the operating conditions, but the following table gives general guidelines. Refer to the sections in this chapter for expla- nations of each owner-specific action. NOTE: When operating in salt water, turbid or muddy water, the engine should be flushed with clean water after each use. The “” symbol indicates the check-ups which you may carry out yourself. The “” symbol indicates work to be carried out by your Yamaha dealer. Item ActionsInitial Every 10 hours (1 month)50 hours (3 months)100 hours (6 months)200 hours (1 year) Anode(s) (external)Inspection / replace- ment Anode(s) (internal)Inspection / replace- ment Cooling water passag- esCleaning Cowling clamp Inspection Fuel filter (inside built- in fuel tank)Inspection / cleaning Fuel system Inspection Fuel tank (built-in tank) Inspection / cleaning Gear oil Change Greasing points Greasing Idling speed (carbure- tor models)Inspection Propeller and cotter pinInspection / replace- ment Shift link / shift cable Inspection / adjustment ThermostatInspection / replace- ment Throttle link / throttle cable / throttle pick-up timingInspection / adjustment Water pumpInspection / replace- ment Engine oil Inspection / change Spark plug(s)Cleaning / adjustment / replacement Valve clearance (OHC, OHV)Inspection / adjustment U69M15E0.book Page 35 Wednesday, April 5, 2006 4:48 PM