Yamaha E70 Owners Manual
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Maintenance 75 of cooling the engine, which can cause serious overheating. Be sure the connector is tightened securely on the fitting after flushing the en- gine. [ECM00541] TIP: ●When flushing the engine with the boat in the water, tilting up the outboard motor un- til it is completely out of the water will achieve better results. ●For cooling system flushing instructions, see page 71. EMU28451 Cleaning the outboard motor After use, wash the exterior of the outboard motor with fresh water. Flush the cooling system with fresh water. EMU28461 Checking painted surface of outboard motor Check the outboard motor for scratches, nicks, or flaking paint. Areas with damaged paint are more likely to corrode. If necessary, clean and paint the areas. A touch-up paint is available from your Yamaha dealer. EMU2848A Periodic maintenance WA R N I N G EWM01871 These procedures require mechanical skills, tools, and supplies. If you do nothave the proper skills, tools, or supplies to perform a maintenance procedure, have a Yamaha dealer or other qualified mechanic do the work. The procedures involve disassembling the motor and exposing dangerous parts. To reduce the risk of injury from moving, hot, or electrical parts: ●Turn off the engine and keep the key(s) and engine shut-off cord (lanyard) with you when you perform maintenance un- less otherwise specified. ●The power trim and tilt switches oper- ate even when the ignition key is off. Keep people away from the switches whenever working around the motor. When the motor is tilted, keep away from the area under it or between it and the clamp bracket. Be sure no one is in this area before operating the power trim and tilt mechanism. ●Allow the engine to cool before han- dling hot parts or fluids. ●Always completely reassemble the mo- tor before operation. Maintenance, replacement, or repair of the emission control devices and sys- tems may be performed by any marine engine repair establishment or individual. All warranty repairs, however, including those to the emission control system, must be performed by an authorized Yamaha marine dealership. A service manual is available for purchase through your Yamaha dealer for owners who have the mechanical skills, tools, and other equipment necessary to perform mainte- nance not covered by this owner’s manual. EMU28511 Replacement parts If replacement parts are necessary, use only ZMU02550 6C1-9-19.book 75 ページ 2010年2月17日 水曜日 午後1時38分
Maintenance 76 genuine Yamaha parts or parts of equivalent design and quality. Any part of inferior quality may malfunction, and the resulting loss of control could endanger the operator and passengers. Yamaha genuine parts and ac- cessories are available from your Yamaha dealer. EMU35521 Maintenance interval guidelines The service intervals provided in the Mainte- nance Chart were developed based upon “typical” use that includes operating at varied speeds, with sufficient time for engine warm up and cool-down, a medium to light load, and an average cruising speed near the 3000 to 4000 rpm range. As with any engine, however, if your normal operating conditions are different, you should consider service more often than shown, especially how often you change your engine oil and gear oil. Ex- amples might include extended wide-open- throttle use or long periods of trolling or idling, carrying heavy loads, or frequent starting and stopping or shifting. More fre- quent maintenance will often pay off many times over in increased engine life and great- er owner satisfaction. Consult your Yamaha dealer for additional maintenance recom- mendations. 6C1-9-19.book 76 ページ 2010年2月17日 水曜日 午後1時38分
Maintenance 77 EMU34446 Maintenance chart 1 TIP: ●Refer to the sections in this chapter for explanations of each owner-specific action. ●The maintenance cycle on these charts assume usage of 100 hours per year and regular flushing of the cooling water passages. Maintenance frequency should be adjusted when operating the engine under adverse conditions such as extended trolling. ●Disassembly or repairs may be necessary depending on the outcome of maintenance checks. ●Expendable or consumable parts and lubricants will lose their effectiveness over time and through normal usage regardless of the warranty period. ●When operating in salt water, muddy, other turbid (cloudy), acidic water, the engine should be flushed with clean water after each use. The “ ” symbol indicates the check-ups which you may carry out yourself. The “ ” symbol indicates work to be carried out by your Yamaha dealer. Item ActionsInitial Every 20 hours (3 months)100 hours (1 year)300 hours (3 years)500 hours (5 years) Anode(s) (external)Inspection or replace- ment as necessary Anode(s) (cylinder head, thermostat cover)Inspection or replace- ment as necessary Anodes (exhaust cover, cooling water passage cover, Rectifier Regula- tor cover)Replacement Battery (electrolyte level, terminal)Inspection Battery (electrolyte level, terminal)Fill, charging or replac- ing as necessary Cooling water leakageInspection or replace- ment as necessary Cowling lock lever Inspection Engine starting condi- tion/noiseInspection Engine idle speed/noiseInspection Engine oil Replacement Engine oil filter (car- tridge)Replacement 6C1-9-19.book 77 ページ 2010年2月17日 水曜日 午後1時38分
Maintenance 78 Fuel filter (can be dis- assembled)Inspection or replace- ment as necessary Fuel line (High pres- sure)Inspection Fuel line (High pres- sure)Inspection or replace- ment as necessary Fuel line (Low pres- sure)Inspection Fuel line (Low pres- sure)Inspection or replace- ment as necessary Fuel pumpInspection or replace- ment as necessary Fuel/engine oil leakage Inspection Gear oil Replacement Greasing points Greasing Impeller/water pump housingInspection or replace- ment as necessary Impeller/water pump housingReplacement Power trim and tilt unit Inspection Propeller/propeller nut/cotter pinInspection or replace- ment as necessary Shift link/shift cableInspection, adjustment or replacement as nec- essary Spark plug(s)Inspection or replace- ment as necessary Spark plug caps/spark plug wiresInspection or replace- ment as necessary Water from the cooling water pilot holeInspection Throttle link/throttle cable/throttle pick-up timingInspection, adjustment or replacement as nec- essary ThermostatInspection or replace- ment as necessary Timing beltInspection or replace- ment as necessary Valve clearanceInspection and adjust- ment Item ActionsInitial Every 20 hours (3 months)100 hours (1 year)300 hours (3 years)500 hours (5 years) 6C1-9-19.book 78 ページ 2010年2月17日 水曜日 午後1時38分
Maintenance 79 EMU34451 Maintenance chart 2 Cooling water inlet Inspection Main switch/stop switchInspection or replace- ment as necessary Wire harness connec- tions/wire coupler con- nectionsInspection or replace- ment as necessary (Yamaha) Meter/gauge Inspection Fuel tank (Yamaha por- table tank)Inspection and clean- ing as necessary Item ActionsEvery 1000 hours Exhaust guide/exhaust manifoldInspection or replace- ment as necessary Timing belt ReplacementItem ActionsInitial Every 20 hours (3 months)100 hours (1 year)300 hours (3 years)500 hours (5 years) 6C1-9-19.book 79 ページ 2010年2月17日 水曜日 午後1時38分
Maintenance 80 EMU28933 Greasing Yamaha marine grease (Water resistant grease) F50, F60, T50, T60 ZMU05087 6C1-9-19.book 80 ページ 2010年2月17日 水曜日 午後1時38分
Maintenance 81 F70A ZMU07089 6C1-9-19.book 81 ページ 2010年2月17日 水曜日 午後1時38分
Maintenance 82 F70HA EMU28957 Cleaning and adjusting spark plug The spark plug is an important engine com- ponent and is easy to inspect. The condition of the spark plug can indicate something about the condition of the engine. For exam- ple, if the center electrode porcelain is very white, this could indicate an intake air leak or carburetion problem in that cylinder. Do not attempt to diagnose any problems yourself. Instead, take the outboard motor to a Yamaha dealer. You should periodically re- move and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode. 1. Remove the spark plug caps from the spark plugs. 2. Remove the spark plug. If electrode ero- sion becomes excessive, or if carbonand other deposits are excessive, you should replace the spark plug with an- other of the correct type. WARNING! When removing or installing a spark plug, be careful not to damage the in- sulator. A damaged insulator could allow external sparks, which could lead to explosion or fire. [EWM00561] 3. Be sure to use the specified spark plug, otherwise the engine may not operate properly. Before fitting the spark plug, ZMU07088 Standard spark plug: F50TR DPR6EB-9 F60TR DPR6EB-9 F70A LKR7E T50TR DPR6EB-9 T60TR DPR6EB-9 6C1-9-19.book 82 ページ 2010年2月17日 水曜日 午後1時38分
Maintenance 83 measure the electrode gap with a wire thickness gauge; replace it if out of spec- ification. 4. When fitting the plug, wipe off any dirt from the threads, and then screw it in to the correct torque. TIP: If a torque-wrench is not available when you are fitting a spark plug, a good estimate of the correct torque is 1/4 to 1/2 a turn past fin- ger-tight. Have the spark plug adjusted to the correct torque as soon as possible with a torque-wrench. EMU29044 Inspecting idle speed WA R N I N G EWM00451 ●Do not touch or remove electrical parts when starting or during operation. ●Keep hands, hair, and clothes away from the flywheel and other rotating parts while the engine is running. NOTICE ECM00490 This procedure must be performed while the outboard motor is in the water. A flushing attachment or test tank can be used. If the boat is not equipped with a tachometer for the outboard motor, use a diagnostic ta- chometer for this procedure. Results may vary depending on whether testing is con- ducted with the flushing attachment, in a test tank, or with the outboard motor in the water. 1. Start the engine and allow it to warm up fully in neutral until it is running smooth- ly. 2. Once the engine has warmed up, verify whether the idle speed is set to specifi- cation. For idle speed specifications, see page 14. If you have difficulty verifying the idle speed, or the idle speed requires adjustment, consult a Yamaha dealer or other qualified mechanic. EMU37494 Changing engine oil NOTICE ECM01710 Change the engine oil after the first 20 hours of operation or 3 months, and ev- ery 100 hours or at 1-year intervals there- after. Otherwise the engine will wear quickly. 1. Spark plug gap 2. Spark plug part number 3. Spark plug I.D. mark (NGK) Spark plug gap: 0.8–0.9 mm (0.031–0.035 in) Spark plug torque: F50TR 18.0 Nm (1.84 kgf-m, 13.3 ft-lb) F60TR 18.0 Nm (1.84 kgf-m, 13.3 ft-lb) F70A 17.0 Nm (1.73 kgf-m, 12.5 ft-lb) T50TR 18.0 Nm (1.84 kgf-m, 13.3 ft-lb) T60TR 18.0 Nm (1.84 kgf-m, 13.3 ft-lb) 6C1-9-19.book 83 ページ 2010年2月17日 水曜日 午後1時38分
Maintenance 84 The engine oil should be extracted with an oil changer. 1. Put the outboard motor in an upright po- sition (not tilted). NOTICE: If the out- board motor is not level, the oil level indicated on the oil dipstick may not be accurate. [ECM01861] 2. Start the engine. Warm it up and keep the idle speed for 5-10 minutes. 3. Stop the engine and leave it for 5-10 minutes. 4. Remove the top cowling. 5. Remove the oil filler cap. Pull out the dip- stick and use the oil changer to extract the oil completely. 6. Add the correct amount of oil through the filler hole. Put back the filler cap and the dipstick. NOTICE: Overfilling the oil could cause leakage or damage. If theoil level is above the upper level mark, drain until the level meets the specified capacity. [ECM01850] 7. Leave the outboard motor for 5-10 min- utes. 8. Remove oil dipstick and wipe it clean. 9. Insert the dipstick and remove it again. Be sure to completely insert the dipstick 1. Oil changer ZMU03659 1 ZMU06187 1. Oil filler cap 1. Oil filler cap Recommended engine oil: 4-stroke outboard motor oil Replacement engine oil quantity (at peri- odic maintenance): Without oil filter replacement: 1.9 L (2.01 US qt, 1.67 Imp.qt) With oil filter replacement: 2.1 L (2.22 US qt, 1.85 Imp.qt) 1 ZMU05101 1 ZMU07091 6C1-9-19.book 84 ページ 2010年2月17日 水曜日 午後1時38分