Yamaha Badger Raptor 80 Manual
Here you can view all the pages of manual Yamaha Badger Raptor 80 Manual. The Yamaha manuals for Motorcycle are available online for free. You can easily download all the documents as PDF.
Page 1
YFM80WP SUPPLEMENTARY SERVICE MANUAL LIT-11616-15-38 4EM-28197-22
Page 2
FOREWORD This Supplementary Service Manual has been prepared to introduce new service and new data for the YFM80WP. For complete information on service procedures, it is necessary to use this Supple- mentary Service Manual together with the following manual. YFM80(D) SERVICE MANUAL: 4EM-28197-20 (LIT-11616-08-19) YFM80M/MC SUPPLEMENTARY SERVICE MANUAL: 4EM-28197-21 (LIT-11616-13-28) YFM80WP SUPPLEMENTARY SERVICE MANUAL 2001 by Yamaha Motor Corporation, U.S.A. First Edition, September 2001 All rights...
Page 3
EB001000 NOTICE This manual was produced by the Yamaha Motor Company primarily for use by Yamaha dealers and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manual, so it is assumed that anyone who uses this book to perform maintenance and repairs on Yamaha machine has a basic understanding of the mechanical ideas and the procedures of machine repair. Repairs attempted by anyone without this knowledge are likely to render the machine unsafe and unfit for...
Page 4
EB002000 HOW TO USE THIS MANUAL MANUAL ORGANIZATION This manual consists of chapters for the main categories of subjects. (See “Illustrated symbols”) 1st title 1 : This is the title of the chapter with its symbol in the upper right corner of each page. 2nd title 2 : This title indicates the section of the chapter and only appears on the first page of each section. It is located in the upper left corner of the page. 3rd title 3 : This title indicates a sub-section that is followed by step-by-step...
Page 5
EB003000 ILLUSTRATED SYMBOLS Illustrated symbols 1 to 9 are printed on the top right of each page and indicate the subject of each chapter. 1General information 2Specifications 3Periodic checks and adjustments 4Engine 5Carburetion 6Drive train 7Chassis 8Electrical 9Troubleshooting Illustrated symbols 0 to F are used to identify the specifications appearing in the text. 0Filling fluid ALubricant BSpecial tool CTorque DWear limit, clearance EEngine speed F Ω, V, A Illustrated symbols G to M in the...
Page 6
CONTENTS GENERAL INFORMATION .............................................................................. 1 MACHINE IDENTIFICATION ................................................................... 1 VEHICLE IDENTIFICATION NUMBER ................................................ 1 MODEL LABEL .................................................................................... 1 SPECIFICATIONS ........................................................................................... 2 GENERAL...
Page 7
– 1 – GEN INFO MACHINE IDENTIFICATION GENERAL INFORMATION MACHINE IDENTIFICATION VEHICLE IDENTIFICATION NUMBER The vehicle identification number 1 is stamped into the left side of the frame. MODEL LABEL The model label 1 is affixed to the frame. This information will be needed to order spare parts.
Page 8
– 2 – SPECGENERAL SPECIFICATIONS SPECIFICATIONS GENERAL SPECIFICATIONS Model YFM80WP Model code number: 5TH1 Dimensions: Overall length 1,537 mm (60.5 in) Overall width 841 mm (33.1 in) Overall height 940 mm (37 in) Seat height 669 mm (26.3 in) Wheelbase 1,030 mm (40.6 in) Minimum ground clearance 100 mm (3.9 in) Minimum turning radius: 2,400 mm (94.5 in) Spark plug: Type/Manufacturer CR7HS (NGK) Gap 0.6 ~ 0.7 mm (0.024 ~ 0.028 in) Tire pressure (cold tire): Front Rear Recommended 20 kPa (0.20 kg/cm 2,...
Page 9
– 3 – SPECMAINTENANCE SPECIFICATIONS MAINTENANCE SPECIFICATIONS ENGINE CHASSISModel YFM80WP Carburetor: Type/manufacturer/quantity VM16SH/MIKUNI/1 I. D. mark 5TH1 00 Main jet (M.J.) #76.3 Main air jet (M.A.J.)ø1.2 Jet needle-clip position (J.N.) 3PZ 13-2 Needle jet (N.J.) D-8M Cutaway (C.A.) 3.5 Pilot jet (P.J.) #12.5 Pilot outlet (P.O.)ø0.7 Valve seat (V.S.)ø1.2 Fuel level (F.L.) 2.5 ~ 4.5 mm (0.10 ~ 0.18 in) Below carburetor body edge Float height (F.H.) 20.0 ~ 22.0 mm (0.79 ~ 0.87 in) Engine idling...
Page 10
– 4 – SPECMAINTENANCE SPECIFICATIONS ELECTRICAL Model YFM80WP CDI: Magneto model/manufacturer F2FM/MORIC Pickup coil resistance (color) 264 ~ 396 Ω at 20°C (68°F) (W/L–W/R) Source coil resistance (color) 304 ~ 456 Ω at 20°C (68°F) (G/W–B/R) Lighting coil resistance (color) 0.72 ~ 1.08 Ω B–W 0.32 ~ 0.48 Ω B–Y/R CDI unit model/manufacturer 4EM/MORIC Ignition coil: Model/manufacturer 2JN/MORIC Minimum spark gap 6 mm (0.24 in) Primary winding resistance 0.184 ~ 0.276 Ω at 20°C (68°F) Secondary winding...