Vivitek D5500 Projector Technical Specifications
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Delta Elec. Inc. Vivitek rev.00 Company Confidential VIVITEK_______________________ Delta____________ 1 2008/07/28 PROJECTOR D5500 Serial SERVICE MANUAL (Rev.00)
Delta Elec. Inc. Vivitek rev.00
Company Confidential VIVITEK_______________________ Delta____________
2
2008/07/28
DLP DIGITAL PROJECTOR Rev.00
Model Name: D5500 Serial
Revision Description Date
00 Preliminary 07/28/2008
Delta Elec. Inc. Vivitek rev.00
Company Confidential VIVITEK_______________________ Delta____________
3
2008/07/28
CONTENTS
1. COMPLIANCE OF SAFE REPAIR .........................................................………………………………..…….……5
1-1. Caution during disassembling and assembling ..................……………………………………..…….……5
1-2. Lamp .......... ..............................................................……………………………………………….……….….5
1-3. Lens ............................................................…………………………………………………….…………….….5
2. SPECIFICATIONS .........................................................…………………………………………………………..…6
2-1. Optical Specifications ……………………………………………………………………………………..………6
2-2. Electrical Specifications ……………………………………………………………………………..……………7
2-3. Mechanical Specifications …………………………………………………………………………………...….8
2-4.Environmental considerations…………………………………………………………….………….……...….8
2-5. Views of projector parts……………………………………………………………………………………………9
2-6. Top features…………………………………………………………………………………………………….…..11
2-7. Terminal panel features.………………………………………………………………………………….………14
2-8. Remote control parts…………………………………………………………………………………………..…16
2-9. Inserting the remote control batteries……………………………………………………………………..….18
2-10. Block Diagram ……………………………………………………………..……………………………..…..…19
2-11. Explanation of the block diagrams …………………………………………...………..……………………20
2-12. Wire Location ……………………………………………………………..….……………………………...…..22
3. TROUBLE SHOOTING ……………………………………………………………………………….……………..…23
3-1. Operation check ………………………………………………………..…………………………………………23
3-2. Main Board check ……………………………………………………………………………………………..….24
3-3. LED State Indications ………………………………………………………….………………………………...26
4. DISASSEMBLY AND ASSEMBLY ………………………………………….…………………………………..…….27
5. ADJUSTMENT………………………………………………………………………………………………………..….57
5-1. Step of Into Service mode………………………………………….…………………………..………………..57
5-2. Calibrate VGA (1024 x 768 @ 60Hz)………….....................................................................……………....58
5-3. Calibrate YUV…………………………………………………………………………………….…………..…….59
5-4. Calibrate Video……………………………………………………………………………………………………..60
5-5. Color Wheel Index Adjustment……………………………………………………………….………….……..63
5-6. Focus Adjustment…………………………………………………………………………………………………65
6. SECURITY NOTICE………………………………………………………………………………………………..…...72
6-1. Preventing the Unauthorized Use of the Projector……………………………..………………………..….72
6-2. Unlocking the Projector…………………………………………………………………………………..……...74
6-3. Security function notice………………………………………………………………………………………….74
7. Circuit Protections ………………………………………………………………………………………………….....75
Delta Elec. Inc. Vivitek rev.00
Company Confidential VIVITEK_______________________ Delta____________
4
2008/07/28
7-1. Fuse ………………………………………………………………………………………………………………..75
7-2 Thermostat ………………………………………………………………………………………………………...76
7-3 Bimetal ……………………………………………………………………………………………………………..77
7-4 Lamp Interlock Switch …………………………………………………………………………………………..78
8. Maintenance …………………………………………………………………………………………………………...79
8-1 Cleaning the projector …………………………………………………………………………………………..79
8-2 Replacing Consumable Parts ………………………………………………………………………………….83
9. Factory Preset Display Modes ……………………………………………………………………………………..87
10. Spare part list ………….…………….…..……………………………………………………….……………….…91
11. Required adjustments when the parts replaced ………………………………..……….….…………………96
Delta Elec. Inc. Vivitek rev.00 Company Confidential VIVITEK_______________________ Delta____________ 5 2008/07/28 1. COMPLIANCE OF SAFE REPAIR Be sure to read this Service Manual before providing services. In the projector, full consideration is taken to ensure the safety for a fire, electric shock, injury, harmful radiation, and substance. Therefore, observe the notice described in this Service Manual so that the safety is kept when providing services. Moreover, be sure to observe the notice described in the Instruction Manual. Pay attention to the following during service inspection. 1-1. Cautions during disassembling and assembling 1.This equipment contains parts under high voltage. When making repairs, etc. Be sure to pull out the power plug beforehand to insure safety. 2. Parts may be very hot immediately after use. Make sure the equipment has cooled off sufficiently before carrying out repairs. 3. Make sure that parts and screws and wiring, etc. are returned to their original positions. Tube, tape and other insulation materials have been used for safety reasons. The internal wiring has been designed to avoid direct contact with hot parts or parts under high voltage when using clamps or other tools. 4. The parts used in this device have special safety features such as flame-resistance and anti-voltage properties. When replacing parts, always use parts supplied from the factory. 5. After finishing operations make sure that all parts and wires have been returned to their original position and that there has been no deterioration of the area around the location that was worked on. 6. Be sure to use an earth band (wrist band) during repair and inspection. 1-2. Lamp During current conduction, the lamp is in the high-temperature state. In this case, pay careful attention because a high voltage is used. When replacing a lamp, replace it after confirming that the lamp has gotten cold sufficiently. 1-3. Lens Do not look through a lens during projection. This damages your eyes.
Delta Elec. Inc. Vivitek rev.00 Company Confidential VIVITEK_______________________ Delta____________ 6 2008/07/28 2. SPECIFICATIONS This section provides technical information about the projectors performance. 2-1. Optical Specifications Item Description Projection system Single DLP® chip, 5 segment color wheel Resolution 1024 x 768 pixels* (up to UXGA @ 60 Hz, up to SXGA+ @ 60 Hz on DVI-D) Lamp 260 W AC (230 W in Eco mode), Dual lamp system Image size (diagonal) 50 - 200 / 1.27m - 5.08m (GC805G) 40 - 500 / 1.02m – 12.7m (GB942G, GB940G, GB949G, GB957G) Lens options GC805G: Power focus, throw ratio 0.77:1, F2.0, f=11.4 mm GB942G: Power zoom and focus, throw ratio 1.33-1.79:1, F1.8-2.3, f=19.3-25.8 mm GB940G: Power zoom and focus, throw ratio 1.78-2.35:1, F1.7-1.9, f=26-34 mm GB949G: Power zoom and focus, throw ratio 2.22-4.43:1, F2.1-2.9, f=32-63 mm GB957G: Power zoom and focus, throw ratio 4.43-8.3:1, F2.2-3.1, f=63.5-117.4 mm Lens shift Vertical + 0.5V, Horizontal +/- 0.1H (GB942G, GB940G, GB949G, GC805G) *Effective pixels are more than 99.99%
Delta Elec. Inc. Vivitek rev.00 Company Confidential VIVITEK_______________________ Delta____________ 7 2008/07/28 2-2. Electrical Specifications Item Description Inputs 1 Analog RGB (Mini D-Sub 15P), 1 Analog RGB R/Cr, G/Y, B/Cb, H, V (BNC x 5), 1 Digital RGB (DVI-D 24P), 1 Component Y, Cb/Pb, Cr/Pr (RCA x 3), 1 Component (Mini D-Sub 15P) shared with COMPUTER 1 IN, 1 S-Video (Mini DIN 4P), 1 Video, 3 Stereo Mini Audio, 2 (L/R) RCA Audio. Outputs 1 RGB (Mini D-Sub 15P), 1 Stereo Mini Audio, 1 Screen Trigger Control 1 PC Control Port (D-Sub 9P) USB Port 1 B Type (for Service) LAN Port RJ-45 Video Compatibility NTSC, NTSC4.43, PAL, PAL-60/N/M/B/G/H/I), SECAM, HDTV: 1080i, 720p, SDTV: 576p, 576i, 480p, 480i Scan Rate Horizontal: 15 kHz, 31 to 90 kHz (RGB: 31 kHz or over) Vertical: 50 Hz to 85 Hz Video Bandwidth RGB: 100 MHz (-3dB) Color Reproduction 16.7 million colors simultaneously, Full color Horizontal Resolution NTSC / NTSC4.43 / PAL / PAL-M / PAL-N / PAL60: 540 TV lines SECAM: 300 TV lines RGB: 1024 dots (H) x 768 dots (V) External Control RS232, IR, LAN Sync Compatibility Separate Sync / Composite Sync / Sync on G Built-in Speakers 3W x 2 Power Requirement 100 - 240V AC, 50/60Hz Input Current 7.7A Power Consumption 655W in Dual Lamp Normal mode / 580W in Dual Lamp Eco mode 350W in Single Lamp Normal mode / 315W in Single Lamp Eco mode < 30W in Standby mode Normal < 5W in Standby mode Power saving
Delta Elec. Inc. Vivitek rev.00 Company Confidential VIVITEK_______________________ Delta____________ 8 2008/07/28 2-3. Mechanical Specifications Item Description Dimensions 19.9 (W) x 7.6 (H) x 15.2 (D) 505 mm (W) x 192 mm (H) x 385 mm (D) (not including protrusions) Weight 45.1 lbs/20.5 kg 2-4. Environmental Considerations Item Description Operational Temperatures 41° to 104°F / 5° to 40°C, 10% to 90% humidity (non-condensing) Storage Temperatures 14° to 140°F (-10° to 60°C), 5% to 90% humidity (non-condensing) Optional Parts The parts listed below are optionally available. When ordering those parts, specify the item name and Model No. to the sales dealer Standard Zoom Lens : GB940G Long Zoom Lens : GB949G Ultra Long Zoom Lens : GB957G Short Zoom Lens : GB942G Fixed Short Zoom Lens : GC805G
Delta Elec. Inc. Vivitek rev.00 Company Confidential VIVITEK_______________________ Delta____________ 9 2008/07/28 2-5. Views of projector parts 1. Top view ITEM LABEL DESCRIPTION SEE PAGE: 1. Lens control panel See Lens Controls 2. Right-hand speaker Right-hand speaker 3. Lamp cover Remove cover to replace lamp or color wheel 4. Exhaust vent Exhaust vent – do not obstruct 5. Rear intake vent Rear cooling intake – do not obstruct 6. OSD control panel See OSD Controls and Status LEDs 7. Left intake vent Left-hand cooling intake – do not obstruct 8. Left-hand speaker Left-hand speaker
Delta Elec. Inc. Vivitek rev.00 Company Confidential VIVITEK_______________________ Delta____________ 10 2008/07/28 2. Bottom view ITEM LABEL DESCRIPTION SEE PAGE: 1. Height adjusters Adjust projection height 2. Ceiling support holes Contact your dealer for information on mounting the projector on a ceiling Note: When installing, ensure that you use only UL Listed ceiling mounts. Caution: With ceiling installation, use approved mounting hardware & M4 screws; maximum depth of screw: 12 mm; distance from ceiling/ wall: 20 cm (0.7 feet) for proper ventilation; distance from fluorescent lamps: at least 1 m (3 feet) front and back of the projector. For permanent installations, follow local codes.