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Sony Vaio Pcg Serie Pgc Manual

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    							1-8 PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/
    R505JLP/R505JS/R505JSK/R505JSP (AM)
    Confidential
    DC Fan (With Heatsink)2M2X6
    2M2X61Harness
    3
    12. CNX-121 Board
    13. DC Fan
    1M2X4
    3 4Flexible Flat 
    Cable (10 core)
    CNX-121 Board2Shield CNX1 
    						
    							1-9PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/
    R505JLP/R505JS/R505JSK/R505JSP (AM)
    Confidential
    14. MBX-48 Board
    15. Heatsink (CPU)
    qaLid (VGA) Assy4Flexible Flat Cable
    (NI Shield) 20P7M2X3.55M2X4
    5M2X4
    5M2X4
    5M2X4
    92Harness (Power 3P)
    1Harness (LCD)
    8Spacer (MBX)
    0RJ-45 (For Internal)
    Harness
    MBX-48 Board 3Harness 6Shield MBX1
    1P2X3
    2
    3Bracket (CPU)
    Heatsink (CPU)
    *The heatsink (CPU) must be installed
    with the thermal sheet (CPU) in soft state to
    protect the CPU from the stress.
    For this purpose, with the thermal sheet
    (CPU) pasted, warm the heatsink (CPU) to
    about 70 °C, and when the thermal sheet
    (CPU) has become soft, install the heatsink
    (CPU) on the main board. 
    						
    							1-10 PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/
    R505JLP/R505JS/R505JSK/R505JSP (AM)
    Confidential
    16. CNX-120 Board, LCD Section, CNX-131 Board
    8M2X45M2X5 1M2X5
    6M2X5
    7M2X4
    0Harness (Power 3P)
    qdCover (BBL)CNX-131 Board3Harness (2P) LCD Section
    CNX-120 Board
    4Harness
    (LCD) 92
    qa
    qsCover (BBR) 
    						
    							1-11PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/
    R505JLP/R505JS/R505JSK/R505JSP (AM)
    Confidential
    17. Bezel
    18. LCD Unit
    1Cover (DR) 2Cover (DL)
    5Claw 5Claw 5Claw
    5Claw
    5Claw6
    4M2X5 4M2X5
    3Hole Blind (Side) 3Hole Blind (Side)
    Housing (Bezel) Assy
    6M2X3
    4M2X3 7Bracket (LCD-L)
    5Bracket (LCD-R)
    1Harness LCD Unit3Harness (LCD)
    2 
    						
    							1-12 PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/
    R505JLP/R505JS/R505JSK/R505JSP (AM)
    Confidential
    (END)
    19. LEX-29 Board, Inverter Unit
    3Harness
    5Harness
    6Harness 1M2X32
    4
    Inverter Unit LEX-29 Board 
    						
    							2-1PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/
    R505JLP/R505JS/R505JSK/R505JSP (AM)
    Confidential
    CHAPTER 2.
    SELF DIAGNOSTICS
    < ATTENTION >
    Please confirm “Self Diagnostics” method which will be informed
    you with distribution of “Self Diagnostics” software.
    (END) 
    						
    							PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/
    R505JLP/R505JS/R505JSK/R505JSP (AM)
    Confidential
    3-13-2
    CHAPTER 3.
    BLOCK DIAGRAM
    (END)
    Graphics & Memory
    CONTROLLER
    HUB
    GMCH2-mGraphics & Memory
    CONTROLLER
    HUB
    GMCH2-m
    Bus #0 Dev #0, 1,2
    IO Control Hub
    ICH2-mIO Control Hub
    ICH2-m
    Bus #0  Dev  #8,31
    i.LINK
    PHY &
    ATAPI
    Bri dgei.LINK
    PHY &
    ATAPI
    Bri dge
    Internal
    HDD
    VGA DB-15
    Docking Station
    USB(B)  CONN x1
    PHONE
    OUT
    RJ 1 1
    BATTERY
    DC-IN
    CONN
    BAT CONN
    POWER
    SUPPLY
    &
    CHARGE
    R
    1/1
    MIC
    IN
    RJ45
    USB
    CONN
    MS
    CONN
    Port Connector   100+4pin
    Coppermine
    Processor Core with 256/
    128KB L2 Cache
    BGA2CoppermineProcessor Core with 256/
    128KB L2 Cache
    µ BGA2
    PCI BUS(3 .3V)DVO(3.3 V)
    100MHz Memory Bus
    SO-DIMM
    PCI-1394
    TI
    TSB4 3LV22
    PCI-1394
    TI
    TSB4 3LV22
    Bus #1 Dev  #8
    CARDBUS
    RICOH
    RC5C475IICARDBUS
    RICOH
    RC5C475II
    Bus #1 Dev # 12
    CardBus/16bitCard
    i.LINK
    PC Card
    Connector
    1 Slot
    H8S/2149
    KBC/EC
    SPIC
    H8S/2149
    KBC/EC
    SPICVCH
    VCH
    LCD CONN
    SONY
    12 XGA
     LCD &
    INVERTER
    Ca ble
    ROW#0 ,1ROW#2 ,3
    CLKGEN
    IM I
    C9835
    Ether
    PHY
    EtherPHY
    KeyBo ard
    Membr ane
    RJ11
    JOG
    Contro llerJOG
    Contro ller
    Cable( Primary  IDE)On Board
    Memory
    VGA DB-15
    Printerx1
    Serialx1
    FDD x1
    US B1
    CD-ROM/
    RW/DVD
    USB(A)  CONN x1
    LPC
    Audio
    AD1881AAudio
    AD1881A Memory
    Stick
    Module
    Memory
    Stick
    ModuleRJ45LAN-A1
    DC-IN
    CONN
    i.LINK0
    i.LINK0
    LAN-A0
    LAN
    LAN-A1
    LAN
    AC LINK
    RJ11
    AMP
    Headphone
    MIC
    Speaker
    Spea ker
    L&R
    FWH
    (Flash BIOS ROM)FWH(Flash BIOS ROM)
    DC in
    DC in
    i.LINK1
    i.LINK1
    Super I/O
    SMsC
    LPC47N227
    Super I/O
    SMsC
    LPC47N227
    I/O Expander
     & SM BUS  MUXI/O Expander
     & SM BUS  MUXFAN
    BATTERY
    LIDATF
    US B 1
    USB0
    US B 2
    Seri al
    Paral lele
    Seri al
    Paral lele
    Refer to Clock Generator
    Block Di agram
    SMBUS
    USB
    CONN
    FD D
    FD D
    i.LINKSWX- 72
    Bo ard
    TouchP adJOG
    US B1
    US B3
    US B3
    Dis play
    CashDis play
    Cash
    EEPROMEEPROM
    For Pass wordEEPROM
    EEPROM
    For LAN
    S MB2
    EEPROMEEPROM
    For i.LINK
    MDC
    (Modem Daughter
     Card)
    ModuleMDC
    (Modem Daughter Card)
    Module
    is can not connect on  main unit
    when connected dockin g stataion
    CPU Local Bus 
    						
    							PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/
    R505JLP/R505JS/R505JSK/R505JSP (AM)
    Confidential
    4-14-2
    (END)
    CHAPTER 4.
    FRAME HARNESS DIAGRAM
    8 1
    1 8
    12
    FROM board connector (direct connection)
    Harness (connector at both end)
    Harness (soldered at one end)1AY
    CN4004
    USBCN4002
    MIC/LINE
    INPUT
    CN4003
    HEAD POHNE
    KEY BOARD
    24 1CN1902
    LITHIUM ION
    BATTERY PACK
    81CN2702Rear
    NICKEL HYDROGEN
    BATTERYCN2802
    2 1
    HDD
    PCG-R505JL, R505JL/C, 
    R505JLK, R505JLP : 15GB
    PCG-R505JE, R505JEK, R505JEP : 20GB
    PCG-R505JS, R505JSK, R505JSP : 30GB49
    150
    2
    CN2201CNX-119 BOARD
    SIDE B
    1 20 CN4001CN1301
    i.LINK
    PC
    CARD
    CONNECTORPC
    CARD
    MODEM
    CARD
    3029
    1
    2J1
    3029
    1
    2
    34 168 35
    CN1602
    CON2CN5002CN5001
    MODULAR
    JACKSPEAKER
    L ch
    CN1711
    1
    2 1
    2
    DC FAN
    (WITH HEATSINK)
    M
    CN102
    CNX-121 BOARD
    SIDE B
    CN4302
    USB
    CN702
    EXT. DISPLAY
    1
    3CN2801
    CN4401
    DC IN
    CNX-131 BOARD
    SIDE A
    13 CN4402
    1 20 CN1710 101 CN4301
    112 CN3051
    110 CN2003
    1 12 CN4501110 CN4701
    1
    12 CN4702
    S4703
    S4701
    S4702S4704
    ENCODER
    (ROTALY)
    SWX-72 BOARD
    SIDE A
    EXTENSION
    MEMORY MODULE
    PCGA-MM64N/MM128N
    /MM256N
    12
    59 60
    61 62
    143 144CN502
    131CN701
    2 100 199 CN1401
    LCD
    LEX-29 BOARD
    SIDE A
    CN4901
    INVERTER UNIT
    2 8
    1 7 CN2004
    8 1 CN4801
    CN4802
    2
    1
    SPEAKER
    R chPOWER
    SWX-76 BOARD
    SIDE B
    IFX-141 BOARD
    SIDE AMBX-48 BOARD
    SIDE A Side L
    DOCKING STATION
    PCGA-DSD5/DSM5
    CN1502 HARNESS (LCD)
    HARNESS (POWER 3P)
    10
    1
    CN3071 FCC (10P)
    FCC (12P)
    101 CN4502
    MEMORY
    STICK
    TOUCH PADCENTER
    BUTTON
    LEFT
    BUTTON
    RIGHT BUTTON
    FCC (10P)
    FLEXIBLE FLAT CABLE (12 CORE)FPC (HDD)CN1202 FCC (8P)S4801
    RJ-45 HARNESS (FOR INTERNAL)
    HARNESS (2 PIN)
    CNX-120 BOARD
    SIDE B
    NETWORK
    Side R
    FLEXIBLE FLAT CABLE (NI SHIELD) 20P 
    						
    							5-1PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/
    R505JLP/R505JS/R505JSK/R505JSP (AM)
    Confidential
    CHAPTER 5.
    EXPLODED VIEWS AND PARTS LIST
    NOTE:
    • The mechanical parts with no reference number in the
    exploded views are not supplied.
    • Items marked “ * ” are not stocked since they are seldom
    required for routine service. Some delay should be
    anticipated when ordering these items.
    • When the same reference numbers are written down in the
    list, please use the one listed in the first place as the main
    part.The components identified by mark 0 or
    dotted line with mark 0 are critical for safety.
    Replace only with part number specified.
    Les composants identifiés par une marque
    0 sont critiques pour la sécurité. Ne les
    remplacer que par une pièce portant le
    numéro spécifié. 
    						
    							5-2 PCG-R505JE/R505JEK/R505JEP/R505JL/R505JLK/
    R505JLP/R505JS/R505JSK/R505JSP (AM)
    Confidential
    48 X-4623-610-1 HOUSING (BOTTOM) ASSY
    49 A-8066-941-A COMPLETE PWB CNX-119
    50 1-757-786-11 FLEXIBLE FLAT CABLE (NI SHIELD) 20P
    51 4-641-449-01 FOOT (F)
    52 X-4624-332-1 COVER (BOTTOM R) ASSY
    53 4-652-918-01 LID (ETHER)
    54 X-4624-331-1 LID (VGA) ASSY
    55 4-654-610-03 COVER AIR DUCT
    56 1-756-038-21 BATTERY, NICKEL HYDROGEN
    57 1-961-147-11 HARNESS (POWER 3PIN)
    58 A-8066-938-A COMPLETE PWB IFX-141
    59 1-757-784-11 FLEXIBLE FLAT CABLE (12 CORE)
    60 4-653-716-01 SPRING (BT), COMPRESSION COIL
    61 1-757-792-11 FLEXIBLE FLAT CABLE (10 CORE)
    62 A-8066-942-A COMPLETE PWB CNX-121
    63 A-8066-933-A COMPLETE PWB CNX-131
    64 4-653-432-01 CLAMP
    65 4-654-326-01 SHEET (CPU), THERMAL
    66 4-654-384-01 GND GASKET 5X15X1
    67 4-654-450-02 SHEET (COVER LR)
    68 4-654-382-01 CUSHION HDD CONNECTOR
    69 4-654-518-02 SHIELD CNX 1
    70 4-653-506-02 SHEET (MODEM)
    71 4-654-517-02 SHIELD MBX 1
    72 4-654-239-01 INSULATING SHEET
    73 4-657-622-01 FOOT (R2)
    74 8-749-019-00 (R505JL/C, R505JS, R505JSK,
    R505JSP)...IC HYM71V16M655AT6-P
    75 1-695-514-21 JACK (SMALL TYPE) 1P (HEAD PHONE)
    76 1-793-100-11 CONNECTOR, USB
    77 1-779-745-31 JACK, DC
    80 1-793-430-11 JACK, SMALL TYPE (MIC)
    81 4-656-224-01 SPACER PC CARD FRAME
    82 4-657-779-01 SPACER (PALM REST)
    83 4-657-623-01 CUSHION (COVER LR)
    B1 4-644-492-31 ACE (M2), LOCK (2X4)
    B2 3-930-461-01 SCREW (DIA. 1.4X3.5), PRECISION
    B3 4-644-492-01 ACE (M2), LOCK (2X6)
    B5 4-648-320-01 TAPPING (M2) (2X4)
    B6 4-635-966-01 SCREW (HEX)
    B7 4-645-016-31 ACE (M2) (DIA. 4.6), LOCK (2X2.5)
    B8 3-713-786-51 SCREW +P 2X3
    B9 4-651-989-11 SPACER (MBX)
    B10 4-635-301-01 SCREW M3X4
    B11 4-654-273-01 ACE (M2), LOCK (2X5)
    B12 4-644-492-51 ACE (M2) (DIA. 4.6), LOCK (2X3.5)
    B14 4-645-016-11 ACE (M2) (DIA. 4.6), LOCK (2X3.5)
    Ref.No.Part No.DescriptionRef.No.Part No.Description
    1 A-8066-926-A COMPLETE PWB SWX-72
    2 1-757-785-11 FLEXIBLE FLAT CABLE (10 CORE)
    3 1-476-060-32 ENCODER (ROTARY)
    4 4-652-922-03 BRACKET (JOG)
    5 4-652-940-02 DETECTOR, LATCH
    6 4-652-921-04 BUTTON (PAD) R
    7 4-652-920-04 BUTTON (PAD) L
    8 4-652-935-02 LENS (PALM REST)
    9 4-652-907-03 HOUSING (PALM REST)
    10 4-652-944-01 COVER, LENS
    11 4-659-257-01 COVER (BOTTOM LF)
    12 X-4624-418-1 COVER (BOTTOM LR) ASSY
    13 4-652-923-03 ESCUTCHEON (PAD)
    14 4-653-410-01 INSULATOR (PAD)
    15 1-772-529-61 PAD, TOUCH
    16 1-790-729-11 CABLE, FLEXIBLE FLAT (12 CORE)
    17 4-653-370-01 BRACKET, SPEAKER
    18 1-757-787-12 FLEXIBLE FLAT CABLE (8 CORE)
    19 1-544-847-11 SPEAKER (16MM, WITH HARNESS) R
    20 4-653-371-01 CUSHION, SPEAKER
    21 A-8066-928-A COMPLETE PWB SWX-76
    22 4-653-372-01 CUSHION BUTTON PW
    23 4-652-919-01 BUTTON (PW)
    24 1-544-846-11 SPEAKER (16MM, WITH HARNESS) L
    25 X-4623-665-6 HOUSING (FRAME) ASSY
    26 4-652-913-02 COVER (BP)
    27 1-476-671-22 KEY BOARD UNIT (US)
    28 1-763-688-11 FAN, DC (WITH HEATSINK)
    29 1-815-304-11 CONNECTOR, PC CARD 1 SLOT
    30 4-654-327-01 SHEET (GMCH), THERMAL
    31 4-653-411-02 SHEET (PC CARD), INSULATING
    * 32 4-652-932-01 HEATSINK
    * 33 4-652-924-01 BRACKET (VGA)
    34 A-8058-454-A (R505JL, R505JL/C, R505JLK,
    R505JLP)...MBX-48 (P750) (S)
    34 A-8058-453-A (R505JE, R505JEK, R505JEP, R505JS,
    R505JSK, R505JSP)...MBX-48 (P850-A)
    (S)
    * 35 4-652-925-01 BRACKET (CPU)
    36 1-960-827-31 HARNESS (2 PIN)
    37 1-761-380-23 CARD, MODEM
    38 4-653-412-01 SHEET (BOTTOM), INSULATING
    39 1-961-140-11 HARNESS, RJ-45 (FOR INTERNAL)
    40 X-4623-577-4 LID (DOG) ASSY
    41 4-652-941-03 COVER (BBL)
    42 A-8058-459-A CNX-120 (COM) (S)
    43 4-652-942-03 COVER (BBR)
    44 1-790-750-13 FPC (HDD)
    * 45 4-652-927-01 BRACKET (HDD R)
    46 1-796-206-11 (R505JS, R505JSK, R505JSP)...
    ASSY HDD 30GB (TO, 15, F) (S)
    46 1-796-272-11 (R505JE, R505JEK, R505JEP)...
    ASSY HDD 20GB (TO) (S)
    46 1-796-162-21 (R505JL, R505JL/C, R505JLK,
    R505JLP)...ASSY HDD 15GB
     (T, 15B) (S)
    * 47 4-652-926-01 BRACKET (HDD F)
    *To paste the thermal sheet (CPU) (65) to the heatsink
    (CPU), warm the thermal sheet (CPU) adequately until it
    becomes soft.
    For further information, refer to the removal (page 1-9).
    5-1. Main Section 
    						
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