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Sony Vaio Pcg Serie Pcg Fx290 Manual

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    							Confidential
    PCG-FX290/FX290K
    US Model
    Canadian ModelSERVICE MANUAL
    NOTEBOOK COMPUTER
    9-872-209-11
    Illust : PCG-FX290K
    S400 
    						
    							— 2 —PCG-FX290/FX290K (UC) Information in this document is subject to change without notice.
    Sony and VAIO are trademarks of Sony. Intel logo and Intel Inside
    logo are registered trademarks of Intel Corporation. Pentium MMX
    is a trademark of Intel Corporation. Microsoft, MS-DOS, Windows,
    the Windows 95 and Windows 98 logo are trademarks of Microsoft
    Corporation.
    All other trademarks are trademarks or registered trademarks of
    their respective owners. Other trademarks and trade names may be
    used in this document to refer to the entitles claiming the marks and
    names or their produces. Sony Corporation disclaims any proprietary
    interest in trademarks and trade names other than its own.
    Service and Inspection Precautions
    1. Obey precautionary markings and instructions
    Labels and stamps on the cabinet, chassis, and components identify areas
    requiring special precautions.  Be sure to observe these precautions, as well
    as all precautions listed in the operating manual and other associated
    documents.
    2. Use designated parts only
    The set’s components possess important safety characteristics, such as
    noncombustibility and the ability to tolerate large voltages.  Be sure that
    replacement parts possess the same safety characteristics as the originals.
    Also remember that the 0 mark, which appears in circuit diagrams and
    parts lists, denotes components that have particularly important safety
    functions; be extra sure to use only the designated components.
    3. Always follow the original design when mounting
    parts and routing wires
    The original layout includes various safety features, such as inclusion of
    insulating materials (tubes and tape) and the mounting of parts above the
    printer board.  In addition, internal wiring has been routed and clamped so
    as to keep it away from hot or high-voltage parts.  When mounting parts or
    routing wires, therefore, be sure to duplicate the original layout.
    4. Inspect after completing service
    After servicing, inspect to make sure that all screws, components, and wiring
    have been returned to their original condition.  Also check the area around
    the repair location to ensure that repair work has caused no damage, and
    confirm safety.
    5. When replacing chip components...
    Never reuse components.  Also remember that the negative side of tantalum
    capacitors is easily damaged by heat.
    6.  When handling flexible print boards...
    •The temperature of the soldering-iron tip should be about 270C.
    •Do not apply the tip more than three times to the same pattern.
    •Handle patterns with care; never apply force.
    Caution: Remember that hard disk drives are easily damaged by
    vibration.  Always handle with care.
    Caution Markings for Lithium/Ion Battery - The following or similar
    texts shall be provided on battery pack of equipment or in both the
    operating and the service instructions.
    CAUTION: Danger of explosion if battery is incorrectly replaced.
    Replace only with the same or equivalent type recommended by
    the manufacturer.  Discard used batteries according to the
    manufacturer’s instructions.
    CAUTION: The battery pack used in this device may present a fire
    or chemical burn hazard if mistreated.  Do not disassemble, heat
    above 100°C (212°F) or incinerate.
    Dispose of used battery promptly.
    Keep away from children.
    CAUTION: Changing the back up battery.
    •Overcharging, short circuiting, reverse charging, multilation or
    incineration of the cells must be avoided to prevent one or more of
    the following occurrences; release of toxic materials, release of
    hydrogen and/or oxygen gas, rise in surface temperature.
    •If a cell has leaked or vented, it should be replaced immediately
    while avoiding to touch it without any protection.
    ATTENTION AU COMPOSANT AYANT RAPPORT
    À LA SÉCURITÉ!
    LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES
    DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
    CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
    REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
    DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
    DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
    Confidential 
    						
    							— 3 —
    TABLE OF CONTENTS
    CHAPTER 1. REMOVAL
    1-1. Flowchart ......................................................................... 1-1
    1-2. Main Electrical Parts Location Diagram ......................... 1-1
    1-3. Removal ........................................................................... 1-2
    1. Hinge Cover ..................................................................... 1-2
    2. Keyboard Unit, Palm Rest Assy, Hood Keyboard Assy,
    Touch Pad, CNX-125 Board, Palm Rest Plate,
    Bracket Pad ...................................................................... 1-2
    3. Display Assy,
    Combination Drive (CD-RW/DVD-ROM) ...................... 1-3
    4. HDD Assy, DC Fan .......................................................... 1-3
    5. Latch Detector, PWS-13 Board ....................................... 1-4
    6. PC Card Connector, Modem card, MBX-49 Board,
    Lithium Battery, I/O Bracket ........................................... 1-4
    7. Speaker Unit, SWX-73 Board ......................................... 1-5
    8. SO-DIMM ........................................................................ 1-5
    9. Modem Card .................................................................... 1-6
    10. LCD Section – Made by SA –......................................... 1-7
    1. Bezel Housing Assy, LCD Unit .................................... 1-7
    2. Inverter Assy, LCD Harness, FPC,
    Display Housing Assy .................................................. 1-8
    1-4. Replacing the CPU .......................................................... 1-9
    1. Removing the CPU .......................................................... 1-9
    2. Installing the CPU ............................................................ 1-9
    1-5. DIP Switch Setting of the MBX-49 Board .................... 1-10
    (to 1-10)
    CHAPTER 2. SELF DIAGNOSTICS.......................... 2-1
    (to 2-1)
    CHAPTER 3. BLOCK DIAGRAM............................... 3-1
    (to 3-2)
    CHAPTER 4. FRAME HARNESS DIAGRAM........ 4-1
    (to 4-2)
    CHAPTER 5. EXPLODED VIEWS AND
    PARTS LIST
    ............................................ 5-1
    5-1. Main Section .................................................................... 5-2
    5-2. LCD Section – Made by SA –......................................... 5-5
    (to 5-6)
    SectionTitlePage
    •Abbreviations
    UC : US model / Canadian model
    PCG-FX290/FX290K (UC)
    Confidential 
    						
    							1-1
    Confidential
    PCG-FX290/FX290K (UC)
    CHAPTER 1.
    REMOVAL
    1-1. Flowchart
    • P XX means pages that appears in this manual.
    • Remember that hard disk drives are easily damaged by vibration.  Always handle with care.
    1-2. Main Electrical Parts Location Diagram
    POWER
    OFFHOOD
    KEYBOARD
    ASSY
    SO-DIMM 
    BATTERY
    PA C K
    HINGE
    COVER
    MODEM
    CARD
    KEYBOARD
    UNIT
    P 1-2 P 1-2
    P 1-5 P 1-5
    P 1-5
    P 1-2
    P 1-6P 1-2 P 1-3
    P 1-4
    3 through 7P 1-4
    P 1-4PALM REST
    ASSY
    P 1-3DC
    FA N
    PC CARD
    CONNECTORFDD
    SPEAKER
    UNIT
    SWX-73
    BOARD
    P 1-3
    DISPLAY
    ASSY
    P 1-4
    FPC
    INVERTER
    ASSYDISPLAY
    HOUSING
    ASSYBEZEL
    HOUSING
    ASSY
    COMBINATION
    DRIVE
    LCD
    UNIT
    PWS-13
    BOARD
    P 1-4
    P 1-3
    HDD
    ASSYP 1-7 P 1-7 P 1-8
    P 1-8
    P 1-8P 1-8
    LCD
    HARNESS
    P 1-2
    PALM REST
    PLATE
    P 1-2
    BRACKET
    PA D
    P 1-2TOUCH
    PA D
    CNX-125
    BOARD
    P 1-2
    MODEM
    CARD
    LATCH
    DETECTOR
    I/O
    BRACKETMBX-49
    BOARD
    P 1-4
    LITHIUM
    BATTERY
    P 1-4
    LCD Unit
    Inverter Assy
    Speaker Unit
    Combination Drive
    (CD-RW/DVD-ROM)
    PWS-13 Board
    FD Drive CNX-125 Board MBX-49 BoardSpeaker Unit
    DC Fan
    HDD
    SWX-73 Board
    Touch PadModem Card 
    						
    							1-2
    Confidential
    PCG-FX290/FX290K (UC)
    1-3.Removal
    1. Hinge Cover
    2. Keyboard Unit, Palm Rest Assy, Hood Keyboard Assy, Touch Pad, CNX-125 Board,
    Palm Rest Plate, Bracket Pad
    2Hinge Cover 1Door I/O
    34
    2Hinge Cover
     3Hood Keyboard Assy 6Keyboard Unit
    0Palm Rest Assy5
    8M2X4
    Special Head
    (Black)
    7Screw (M2), 
        0 Number P3 Kind (X4) (Black)PWS-13 Board
    CN4004MBX-49 Board
    CN2004MBX-49 Board
    CN1902 1M2X4 Special Head (Black)
    4M2X4 Special Head (Black)
    qsM2X4 Special Head (x4) (Black)
    qhBracket Pad
    qjTouch pad
    qfPalm Rest
    Plate
    qkCNX-125
    Board2Pull it up sliding it
        to the right.
    9Pull it to the front slightly
        and raise to remove it.
    qdRemove by
        pulling slightly
        to the frontqgRemove by
        pressing to
        the rearqa 
    						
    							1-3
    Confidential
    PCG-FX290/FX290K (UC)
    3. Display Assy, Combination Drive (CD-RW/DVD-ROM)
    4. HDD Assy, DC Fan
    Display Assy
    38M2X6 Special Head (Black) 9
    1Screw (M2), 
        0 Number P3 Kind 
    (Black)7M2X6
    Special Head (Gold)
    2M2X6 Special Head 
    (Gold)6M2.6 Cross
        (Hole) Bind
    (Black)
    6M2.6 Cross (Hole) Bind (X2) (Black) 6M2.6 Cross (Hole) Bind (Black) 4+B 2X12 (Black)
    4+B M2 (X2) (Gold)
    5Plate Ground
    Combination Drive
    (CD-RW/DVD-ROM)
    6DC Fan
    5
    MBX-49 Board
    CN1023HDD Assy
    2FPC 50 Pin (for HDD) 1M2X6 Special Head (X6) (Gold)
    4Screw (M2) 0 Number 
    P3 Kind (X4) (Black)
    MBX-49 Board
    CN2201 
    						
    							1-4
    Confidential
    PCG-FX290/FX290K (UC)
    5. Latch Detector, PWS-13 Board
    6. PC Card Connector, Modem Card, MBX-49 Board, Lithium Battery, I/O Bracket
    ∗1 When removing the CPU, refer to “ 1-4. Replacing the CPU ”.
    ∗2 Modem card can be removed from the bottom.
    Refer to the subsequent paragraph “ 9. Modem card ” for more details.
    4PWS-13 Board
    3 2Latch Detector 1M2X4 Special Head (X2) (Black)
    MBX-49 Board CN2701
    qkMBX-49 Board 9PC Card Connector
    qdM2 Grip (X2) (Black) 8+B 2X14 (X2)
    (Silver)3Screw (MBX)
    (Silver)qjI/O Bracket
    qhScrew (HEX) (X6) (Silevr)
    7qa
    5Bracket Bay Connector 4M2X4 Special Head
        (X2) (Black)
    CN151
    qfModem Card*
    2
    qsNUT M2 TYPE2 (X2)
    CPU*1
    1M2X4 Special Head
     (X2) (Black)
    2M2X4 Special Head
     (X5) (Black)
    6Screw (M2) 0 Number 
    P3 Kind (X2) (Black)
    0Lithium Battery qgSpacer (MBX) 
    (X2) 
    						
    							1-5
    Confidential
    PCG-FX290/FX290K (UC)
    7. Speaker Unit, SWX-73 Board
    8. SO-DIMM
    4Speaker Unit
    6Hood Keyboard 5SWX-73 Board 4Speaker Unit2M2X4 (X7) (Black)
    1
    1
    13M2X4 (X2) (Black) 3M2X4 (X2) (Black)
    SWX-73 Board
    CN303
    SWX-73 Board
    CN301
    SWX-73 Board
    CN302
    ba
    a Removal of SO-DIMM
    a → b 2DIMM Door1M2X4 Special Head (Black) 
    						
    							1-6
    Confidential
    PCG-FX290/FX290K (UC)
    9. Modem Card
    2Modem Door
    4Modem Card1M2X4 Special Head (Black)
    3M2 Grip (X2) (Black)
    5 
    						
    							1-7
    Confidential
    PCG-FX290/FX290K (UC)
    10. LCD Section – Made by SA –
    1. Bezel Housing Assy, LCD Unit
    How to release the claw a.
    Pull the Bezel Housing Assy
    as shown to release the claw a.
    Bezel Housing Assy
    Display Housing Assya
    Order of releasing the clawsc → b → a
    Order of locking the clawsa → b → c
    Display Housing Assy
    : claw part 1Side (15) Screw Cover (X3) (Gold)
    5Lower Screw Cover 3Cover Screw
        Shaft
    3Cover Screw
        Shaft 4+P 2.6X6
        Lock Precision
        Type3 (Black)
    4+P 2.6X6 Lock
        Precision Type3
    (Black)
    6M2X4 Special Head
    (Black)1Side (15) Screw Cover (X3) 2+P M2X3 (X3) (Gold) 2+P M2X3 (X3)
    a
    b 7
    0
    8
    9 b
    cBezel Housing Assy
    LCD unit 
    						
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