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Sony Car Stereo Xr C440e Xr C450e Xr C440 Xr C450 Manual

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    							– 11 –
    (E, Saudi Arabia model)
    (XR-C450) 
    						
    							– 12 –
    (E, Saudi Arabia model) 
    						
    							– 13 –
    (US, Canadian model)
    (E, Saudi Arabia model) 
    						
    							– 14 –
    Note: Follow the disassembly procedure in the numerical order given.
    FRONT  PANEL  ASS’Y
    SECTION  2
    DISASSEMBLY
    1Push the button
    (release).
    A
    2
    Remove the front panel ass’y
    to the direction of the arrow A.
    COVER  ASS’Y
    2
    1
    3cover ass’y
    1 2 
    						
    							– 15 –
    SUB  PANEL,  MECHANISM  DECK5screw
    (PTT2.6 × 6)
    6mechanism deck
    4flexible flat cable
    (CN301)
    1three screws
    (PTT2.6 × 8)
    1three screws
    (PTT2.6 × 8)
    MAIN  BOARD,  HEAT  SINK
    2sub panel
    3connector
    (CN302)
    2two ground point
    screws
    4nine screws
    (PTT2.6 × 10)
    1two screws
    (PTT2.6 × 8)
    3main board
    5 heat sink
    1screw
    (PTT2.6 × 8) 
    						
    							– 16 –
    Note: Follow the assembly procedure in the numerical order given.
    SECTION  3
    ASSEMBLY  OF  MECHANISM  DECK
    2Install the hanger onto
    two claws of the housing.1Install the catch to the hanger.
    7Holder the hanger by bending the claw.
    Apar t
    Bpart
    Cpar t
    Dpar t
    8Hold the hanger by
    bending the claw.
    3Put the housing
    under A part.
    4Fit claw on B part.
    6Fit projection on D part.
    5Fit projection on C part.
    hanger
    HOUSING
    2Move the arm (suction) in the arrow
    direction and fit on projection.
    1Fit the arm (suction) on the shaft. projection
    ARM (SUCTION)
    housing 
    						
    							– 17 –
    1Fit the lever (LDG-A) on
    shafts A – C and install it.
    shaft A
    shaft C
    4type-E stop ring 2.0shaft 
    A
    shaft B
    LEVER  (LDG-A) / (LDG-B)
    GEAR  (LDG-FT)
    3Align hole in the gear (LDG-D)
    with hole the lever (LDG-A).gear (LDG-FB)
    hole
    gear (LDG-D)
    lever (LDG-A)
    2Move the lever (LDG-B)
    in the arrow direction.
    1tension spring (lever LDG)
    5gear (LDG-FT)
    5polyethyene washer
    hole
    shaft B
    3Fit the lever (LDG-B) on
    shafts A and B and
    install it.
    2Pull the lever in the
    arrow direction. 
    						
    							– 18 –
    GUIDE (C)
    2guide (C)
    1three claws 
    						
    							– 19 –
    SECTION  4
    MECHANICAL  ADJUSTMENTSSECTION  5
    ELECTRICAL  ADJUSTMENTS
    TEST  MODE
    This set have the test mode function. In the test mode, FM Auto
    Scan/Stop Level and AM (MW) Auto Scan/Stop Level adjustments
    can be performed easier than it in ordinary procedure.
    
    1. Set the “OFF” mode.
    2. Push the preset 4 button.
    3. Push the preset 5 button.
    4. Press the preset 1 button for more than two seconds.
    5. Then the display indicates all lights, the test mode is set.
    
    1. Push the “OFF” button. 1. Clean the following parts with a denatured-alcohol-moistened
    swab:
    playback head pinch roller
    rubber belt capstan
    idles
    2. Demagnetize the playback head with a head demagnetizer.
    3. Do not use a magnetized screwdriver for the adjustments.
    4. After the adjustments, apply suitable locking compound to the
    parts adjusted.
    5. The adjustments should be performed with the power supply
    voltage unless otherwise noted.
    • Torque  Measurement
    Mode Torqu Meter Meter Reading
    Forward CQ-403Amore than 90 g
    (more than 3.18 oz)
    Reverse CQ-403Rmore than 90 g
    (more than 3.18 oz)
    • Tape Tension  Measurement
    Mode Torqu Meter Meter Reading
    Forward CQ-102C30 - 65 g·cm
    (0.42 - 0.90 oz·inch)
    Forward
    CQ-102C0.5 - 4.5g·cm
    Back Tension (0.01 - 0.06 oz·inch)
    Reverse CQ-102RC30 - 65 g·cm
    (0.42 - 0.90 oz·inch)
    Reverse
    CA-102RC0.5 - 4.5g·cm
    Back Tension (0.01 - 0.06 oz·inch)
    FF, REW CQ-201B60 - 200 g·cm
    (0.83 - 2.78 oz·inch) 
    						
    							– 20 –
    TUNER  SECTION
    (XR-C450: E, Saudi Arabia model only)
    Cautions during repair
    When the tuner unit is defective, replace it by a new one because
    its internal block is difficult to repair.
    FM Auto Scan/Stop Level Adjustment
    Setting:
    SOURCE button : FM
    FREQUENCY SELECT switch : 10 k
     0dB=1µV
    FM RF signal
    generator
    Carrier frequency : 97.9 MHz
    Output level : 22 dB (12.6 µV)
    Mode : mono
    Modulation : 1 kHz, 75 kHz deviation 
    0.01 µF
    set
    antenna jack (J1)
    Procedure:
    1. Set to the test mode. (See page 19).
    2. Push the SOURCE button and set to FM.
    Display
    FM
    SHUF1
    3. Push the preset 3 button.
    Display
    FM
    SHUF1
    4. Adjust with the volume RV2 on TU1 so that the “FM” indica-
    tion turns to “FM0” indication on the display window.
    But, in case of already indicated “FM0”, turn the RV2 so that
    put  out light “0” indication and adjustment.
    Display
    Adjustment Location: See page 22.
    SHUF1
    Procedure:
    1. Put the set into the FWD PB mode.
    2. Adjust RV231 (L-CH) and RV131 (R-CH) so that the level meter
    reading is –6±0.5 dB (0.37 to 0.41 V).
    Adjustment Location: See page 22. See the adjustment location from on page 22 for the ad-
    justment.
    0 dB=0.775 V TAPE  DECK  SECTION
    Tape Speed Adjustment
    Procedure:
    1. Put the set into the FWD PB mode.
    set+– test tape
    WS-48A
    (3 kHz, 0 dB)
    LINE OUT 
    10 kΩ
    speed checker
    or
    frequency counte
    r
    Speed checker Frequency counter
    –1.5 to +2.5% 2,955 to 3,075Hz
    Specification: Constant speed
    Adjustment Location: See page 22.
    DOLBY Level Adjustment
    Setting:
    Preset 3 (DOLBY) button : OFF
    SEL (BAS) button : Center
    SEL (TRE) button : Center
    SEL (BAL) button : Center
    SEL (FAD) button : Center
    SEL (VOL) button : Maximum
    D-BASS control : OFF
    set+–
    test tape
    P-4-D400
    (400Hz, 0dB)
    main boardlevel metermain board
    TP (DOLBY )
    TP (GND)
    
    L-CH: IC301 7
    R-CH: IC301@¢ 
    						
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